Technical Data DML Submersible Sewage s with Single Channel Impeller AUSTRALIA PTY. LTD. DML_Techdata_SS_V
Contents -SPECIFICATIONS FEATURES & APPLICATIONS TYPICAL EXPLODED VIEW SPECIFICATIONS SELECTION CHART PERFORMANCE CURVE DML. PERFORMANCE CURVE DML.7 PERFORMANCE CURVE DML. PERFORMANCE CURVE DML 7. PERFORMANCE CURVE DML PERFORMANCE CURVE DML PERFORMANCE CURVE DML 0 0 0 0 0 06 07 08 09 0 -CONSTRUCTIONS SECTIONAL VIEW SECTIONAL VIEW SECTIONAL VIEW SECTIONAL VIEW SECTIONAL VIEW -DIMENSIONS DIMENSIONS DIMENSIONS DIMENSIONS. kw models.7-7. kw models - kw models LM 80 Quick Discharge Connector LL 80 & 00 Quick Discharge Connector All s. &.7 kw with QDC. - kw with QDC 00 0 0 0 0 00 0 0 -TECHNICAL DATA MECHANICAL SEAL, OIL, BEARING DATA AUTO CUT DATA MINIATURE THERMAL PROTECTOR DATA CABLE DATA MOTOR DATA -ADDITIONAL INFORMATION CHANGE TO CABLE SPECIFICATIONS (/) CHANGE TO CABLE SPECIFICATIONS (/) WIRING OF.7 TO kw DML s (models with cables) (/) WIRING OF.7 TO kw DML s (models with cables) (/) 0 00 0 0 0 V 00
Features and Applications Features Non-clog single channel impeller. Non-clog single channel impeller has 76mm spherical passage to prevent clogging.. Robust construction Rugged cast iron construction, all fasteners of stainless steel and a pole motor. Double mechanical seal in oil chamber An oil lubricated double mechanical seal with lower faces of hard silicon carbide provides strong and reliable shaft sealing Long life. Short overhung shaft, large bearings and high grade mechanical seal gives longer life. High efficiency, energy saving. Well hydraulically designed single channel impeller gives high efficiency and saves energy. Applications Sewage. Waste water. Storm water drainage 0 V
Typical Exploded View Note: Actual construction may vary depending on individual model. For. kw model V 0
Specifications Scope Liquid Submergence Construction Discharge Motor Power Performance Type Max. Temp. Max. Solids Maximum Minimum Impeller Mechanical Seal 80-0 mm. - kw (ph.) Capacity: Head: Sewage ºC 00-0 lpm - m. Standard Refer to table below 8 m. Refer to low water level (L.W.L) in dimensions. Non-clog single channel. Oil lubricated double mechanical seal, single spring. Optional Materials Motor Casing Impeller Suction Cover Shaft Motor Frame Fasteners Mechanical Seal Type Poles/Speed Applicable Voltages Cast Iron Cast Iron Cast Iron Stainless Steel Cast Iron 0 Stainless Steel Upper Faces: Carbon / Ceramic Lower Faces: Silicon Carbide / Silicon Carbide Lubricating Oil: Turbine oil VG (SAE 0W/0W) Air filled dry submersible, IP8, Class F insulation. pole / 0 rpm 80/0/ Volt, phase, 0 Hz Cable Accessories Starting Protection Bearings Length Flange DOL (. kw) Star-Delta (.7 to kw) In built overload protection (. kw) Miniature thermal protector (.7 to kw) Pre lubricated sealed ball bearings. 0 m. Discharge elbow with screwed companion flange. Quick Discharge Connector (QDC) Solids Handling Model - discharge - motor kw Max. diameter of solids 80 Ø 00 Ø 0 Ø All All All 76 mm 0 V
Performance Chart 60 0 0 80 DML 80 DML 80 DML - DML - 0 Hz - 00 min 00 DML 00 DML Total Head (m) 0 80 DML 7. 80 DML. 80 DML.7 00 DML 00 DML 7. 00 DML. 0 DML 0 DML 0 DML 0 9 8 7 6 80 DML. 00 DML.7 0 DML 7. 0 DML. 00 0 600 800 000 000 00 6000 Capacity (lpm) Model code 80 DML.7 Motor output (kw) Frequency ( = 0 Hz) Model Discharge size (mm)* * Discharge size is determined by the elbow supplied with the p u m p. T h e r e f o r e, p u m p nameplate shows 80/00/0 or 80/00 for common model. T h i s e n a b l e s t h e m o s t appropriate discharge size to be selected for the duty and installation. 0 V
Performance Curve 80 DML. 0 0 RPM - phase Curve: Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m).0 0 0 0 0 00 000 00 000 00 000 CAPACITY Litres per minute (lpm) efficiency.0.0.0 0 0 output Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0.8 0.0 0 9..0.0 800 7..0.8 00.6 6.0.96 700.6 8.0.0 Note: Nominal discharge of casing is 80 Ø mm Discharge Ø mm 80 Model 80 DML. Elbow supplied with 80 x 80 Model: Discharge Ø: Rating Motor Rating 80 DML. Capacity - lpm : Total Head - m 0 Volt Maker: 80mm Ebara Frequency: Output: 0. Amps 0 Hz.kW 0 0 0 0rpm Type: Dry Type 0 V
Performance Curve (80)(00) DML.7 0 0 RPM - phase Curve: Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 00 000 00 000 00 000 CAPACITY Litres per minute (lpm).0 00.0 80 efficiency.0.0 60 output Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0 8.0 0.0 600.8 68.0.8 00 0. 80.0. 800 7.6 76.0.9 700.6 7.0.8 Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00. Note: Nominal discharge of casing is 80 Ø mm Discharge Ø mm Model Elbow supplied with 80 80 DML.7 80 x 80 00 00 DML.7 80 x 00 Model: Discharge Ø: Rating Motor Rating 80,00, DML.7 Capacity - lpm : Total Head - m Volt Maker: 80,00 mm Ebara 8. Amps Frequency: 0 Hz Output:.7 kw 0rpm Type: Dry Type V 06
Performance Curve (80)(00)(0) DML. 0 RPM - phase Curve: 0 Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 0 000 000 000 00 000 6000 CAPACITY Litres per minute (lpm).0 00 output.0 80 efficiency.0 60.0 Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0.6 0.0 800 6.0 6.0.7 600.0 69.0. 0 8.8 67.0. 0..0.76 Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00/0. Note: Nominal discharge of casing is 00 Ø mm Discharge Ø mm 80 00 0 Model 80 DML. 00 DML. 0 DML. Elbow supplied with 00 x 80 00 x 00 00 x 0 Model: 80,00,0 DML. Frequency: 0 Hz Discharge Ø: 80,00,0 mm Output:. kw Rating Motor Rating Capacity - lpm : Total Head - m Volt Maker: Ebara.7 Amps 0rpm Type: Dry Type V 07
Performance Curve (80)(00)(0) DML7. 0 RPM - phase Curve: 0 Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 0 000 000 000 00 000 6000 CAPACITY Litres per minute (lpm).0 00 0.0.0 80 60 efficiency 0.0 Output kw Efficiency % output Test No. Capacity Total Head Effic. Output lpm m % kw 0.8 0.0 00 6.8 6.0. 0.0 7.0 6.6 600 6..0 7. 00.0 9.0 6.70 Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00/0. Note: Nominal discharge of casing is 00 Ø mm Discharge Ø mm 80 00 0 Model 80 DML 7. 00 DML 7. 0 DML 7. Elbow supplied with 00 x 80 00 x 00 00 x 0 Model: 80,00,0 DML 7. Frequency: 0 Hz Discharge Ø: 80,00,0 mm Output: 7. kw Rating Motor Rating Capacity - lpm : Total Head - m Volt Maker: Ebara 6.9 Amps 0rpm Type: Dry Type V 08
Performance Curve (80)(00)(0) DML 0 RPM - phase Curve: 0 Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 0 000 000 000 00 000 6000 CAPACITY Litres per minute (lpm) 0.0 00 6.0.0 8.0 80 60 efficiency output Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0 7.6 0.80 00.6 7.0 8. 0 6.8 66.0 9.98 600 0. 6.0 0.9 0 6..0 0. Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00/0. Note: Nominal discharge of casing is 00 Ø mm Discharge Ø mm 80 00 0 Model 80 DML 00 DML 0 DML Elbow supplied with 00 x 80 00 x 00 00 x 0 Model: 80,00,0 DML Frequency: 0 Hz Discharge Ø: 80,00,0 mm Output: kw Rating Motor Rating Capacity - lpm : Total Head - m Volt Maker: Ebara.0 Amps 0rpm Type: Dry Type V 09
Performance Curve (80)(00)(0) DML 0 RPM - phase Curve: 0 Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 0 000 000 000 00 000 6000 CAPACITY Litres per minute (lpm) 0.0 00 6.0 80 efficiency.0 60 output 8.0 Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0. 0.80 00 9.6 6.0 8.9 0.6 8.0. 600 6.8 78.0.66 000 8.8 7.0.6 Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00/0. Note: Nominal discharge of casing is 00 Ø mm Discharge Ø mm 80 00 0 Model 80 DML 00 DML 0 DML Elbow supplied with 00 x 80 00 x 00 00 x 0 Model: 80,00,0 DML Frequency: 0 Hz Discharge Ø: 80,00,0 mm Output: kw Rating Motor Rating Capacity - lpm : Total Head - m Volt Maker: Ebara 0.0 Amps 0rpm Type: Dry Type V 0
Performance Curve (80)(00)(0) DML 0 RPM - phase Curve: 0 Note: This curve is based on JIS tesing code (B80, B80) TOTAL HEAD : metres (m) 0 0 0 0 000 000 000 00 000 6000 CAPACITY Litres per minute (lpm).0 00 0.0.0 80 60 output efficiency 0.0 Output kw Efficiency % Test No. Capacity Total Head Effic. Output lpm m % kw 0.0 0 9.0 600.8 8.0.68 00.8 67.0 9. 800. 7.0 0.9 60.0 9.0. Discharge size is determined by the elbow supplied with the pump. nameplate shows 80/00/0. Note: Nominal discharge of casing is 00 Ø mm Discharge Ø mm 80 00 0 Model 80 DML 00 DML 0 DML Elbow supplied with 00 x 80 00 x 00 00 x 0 Model: 80,00,0 DML Frequency: 0 Hz Discharge Ø: 80,00,0 mm Output: kw Rating Motor Rating Capacity - lpm : Total Head - m Volt Maker: Ebara.0 Amps 0rpm Type: Dry Type V
Sectional View DML. kw 8 90 876 87 80 80 80 90 8 907 89 86 9 7 7 07 06 00 0 080 Item Number Quantity per unit Description Material 00 Casing FC00 Cast iron 06 Mechanical Seal Cover FC00 Cast iron 0 Impeller FC00 Cast iron 080 Bushing SS Steel 07 Wear Ring BC Bronze Mechanical Seal 7 Discharge Elbow FC00 Cast Iron 9 Oil Plug NBR/ SUS NBR & Stainless Steel Air Vent Valve C60 Brass 7 Impeller Bolt SUS0 Stainless Steel 80 Rotor Impeller Bolt Item Number Description Material 80 Stator 8 Cable 8 Motor Frame FC00 Cast iron 86 Lower Bracket FC00 Cast iron 87 Upper Bracket FC00 Cast iron 80 Shaft # SUS Stainless Steel 89- Ball Bearing 89- Ball Bearing 876 90 907 Auto Cut Lifting Hanger Bearing Cover SS SPCC Steel Steel # refers to pump side of shaft material Quantity per unit 00 V
Sectional View DML.7 ~ kw 8 8 90 86 80 80 80 87 89 8 907 89 86 9 7 7 07 06 00 0 080 Item Number Quantity per unit Description Material 00 Casing FC00 Cast iron 06 Mechanical Seal Cover FC00 Cast iron 0 Impeller FC00 Cast iron 080 Bushing SS Steel 07 Wear Ring BC Bronze Mechanical Seal 7 Discharge Elbow FC00 Cast Iron 9 Oil Plug NBR/ SUS NBR & Stainless Steel Air Vent Valve C60 Brass 7 Impeller Bolt SUS0 Stainless Steel 80 Rotor 80 Stator Item Number Description 8- Cable (Power) 8- Cable (Signal) 8 Motor Frame 86 Lower Bracket 87 Upper Bracket 80 Shaft # 89- Ball Bearing 89- Ball Bearing 86 90 907 Thermal Protector Material FC00 FC00 FC00 SUS Cast iron Cast iron Cast iron Stainless Steel Lifting Hanger Bearing Cover SS SPCC Steel Steel # refers to pump side of shaft material Quantity per unit 0 V
Sectional View DML ~ kw 8 8 87 90 89 86 80 80 80 8 907 89 9 86 7 7 080 06 00 0 07 Item Number Quantity per unit Description Material 00 Casing FC00 Cast iron 06 Mechanical Seal Cover FC00 Cast iron 0 Impeller FC00 Cast iron 080 Bushing SS Steel 07 Wear Ring BC Bronze Mechanical Seal 7 Discharge Elbow FC00 Cast Iron 9 Oil Plug NBR/ SUS NBR & Stainless Steel Air Vent Valve C60 Brass 7 Impeller Bolt SUS0 Stainless Steel 80 Rotor 80 Stator Item Number Description 8- Cable (Power) 8- Cable (Signal) 8 Motor Frame 86 Lower Bracket 87 Upper Bracket 80 Shaft # 89- Ball Bearing 89- Ball Bearing 86 90 907 Thermal Protector Material FC00 FC00 FC00 SUS Cast iron Cast iron Cast iron Stainless Steel Lifting Hanger Bearing Cover SS SPCC Steel Steel # refers to pump side of shaft material Quantity per unit 0 V
Sectional View Model LM 80 Quick Discharge Connector Applicable to 80mm. &.7 kw DML models Guide Rail (not supplied) B pipe (qty.) 0 77 7 8 Chain (not supplied) 9 7 0 77 77 0 7 7 0 7 7 0 7 7 Item Number Quantity per unit Description Material 7- Gasket NBR Rubber 7- Gasket NBR Rubber 7-0- 0-0- Gasket Bolt & Nut Bolt & Nut Bolt & Nut NBR SUS SUS SUS Rubber Stainless Steel Stainless Steel Stainless Steel 0-8 Bolt & Nut SUS Stainless Steel or8 Nut SUS Stainless Steel 0- Set Screw SUS Stainless Steel Item Number Quantity per unit Description Material Washer SUS Stainless Steel 7 Discharge Bend FC00 Cast iron 9 Companion Flange FC00 Cast iron 7 Sliding Guide FC00 Cast iron 7 QDC Body FC00 Cast iron 7 Suspension Bar SUS Stainless Steel 7 Chain (Not supplied) 77- Guide Pin S7C Steel 77- Guide Support SS Steel Note: Those parts with item number indicated in a are supplied with the pump. 0 V
Sectional View Model LL 00 Quick Discharge Connector Applicable to all. to kw DML models Guide Rail (not supplied) ½ B pipe (qty.) 8 0 77 7 8 Chain (not supplied) 9 7 0 77 7 77 0 6 0 7 7 7 0 7 0 7 7 Item Number Description Material 7- Gasket NBR Rubber 7- Gasket NBR Rubber 7-0- Gasket Bolt NBR SUS Rubber Stainless Steel 0-0- 0-0-6 8-8- Bolt Bolt & Nut Bolt & Nut Bolt SUS SUS SUS SUS Stainless Steel Stainless Steel Stainless Steel Stainless Steel Quantity per unit or8 Nut SUS Stainless Steel Nut SUS Stainless Steel 0- Set Screw SUS Stainless Steel Item Number Quantity per unit Description Material Washer SUS Stainless Steel 7 Discharge Bend FC00 Cast iron 9 Companion Flange FC00 Cast iron 7 Sliding Guide FCD0Cast Iron 7- QDC Body FC00 Cast iron 7- QDC Flange FC00 Cast iron 7 Suspension Bar SUS Stainless Steel 7 Chain (Not supplied) 77- Guide Pin SS0 Steel 77- Guide Support SS Steel Note: Those parts with item number indicated in a are supplied with the pump. V 0
Dimensions A C E D Discharge Flange Dimensions (JIS 0kgf/cm²) J B DF DE DG DA No. DN Ø DD Holes, Off Center DT Submersible cable Length CL DA DE DF DG DT DN DD 80 0 8 6 8 00 7 0 0 8 0 80 8 9 DA Note: H L.W.L. /. L.W.L (Low Water Level) Is limited to 0 minutes operation at low water level. F L /. Is limited to 0 minutes operation with water level below top of motor. Size DA 80 00 0 Model 80 DML. 80 DML.7 80 DML. 80 DML 7. 80 DML 80 DML 80 DML 00 DML.7 00 DML. 00 DML 7. 00 DML 00 DML 00 DML 0 DML. 0 DML 7. 0 DML 0 DML 0 DML Output KW A B C D E F H J L CL Weight. 0 78 7 8 98 668 0 79 0 m 80 kg.7. 7..7. 7.. 7. 6 6 7 7 777 77 6 6 76 76 790 7 7 806 806 80 0 8 8 97 0 8 8 97 8 8 97 78 6 6 8 8 60 7 88 88 7 88 88 88 88 8 60 60 60 60 8 8 6 98 0 0 6 0 0 6 69 69 8 8 98 77 8 8 98 98 0 77 8 8 98 98 0 8 8 98 98 0 0 0 79 0 0 9 9 79 0 0 9 9 0 0 9 9 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 0 m 87 kg 8 kg kg 7 kg 6 kg kg 89 kg kg kg 60 kg 66 kg 6 kg 7 kg kg 66 kg 7 kg kg Units: mm unless otherwise specified V 00
Dimensions with QDC DML LM QDC Minimum manhole dimensions in floor frame installation 800 6 A Note: /. For detailed dimensions of the pumps, refer to separate dimension data sheets. Guide pipe support 700 /. The discharge bend and companion flange supplied with the pump are used with the QDC. Bolt -Mx0 /. The weight in dimension tables refers only to the weight of the QDC. 60 0 0 Guide Pipe B Special Accessories /. Standard accessories supplied with QDC include:- -Connector body with foundation bolts. -Guide pipe support -Sliding Glide -Adaptor Flange Guide Pipe is not supplied. - ØD 70 L L-H Guide Pipe Length G P G P Discharge Flange (JIS 0kgf/cm²) DF DE DG DA DT E L.W.L. No.DN - ØDD Holes - Off Center H F H 0 L L6 DA DE DF DG DT DN DD 80 0 8 6 8 8 00 -M6 Anchor bolt BN BN 6 00 NOTE For 80 DML with LM80, body has to be raised 0 mm from floor 0 Model A P P G G F H H H L L6 BN BN 80 DML. 80 DML.7 9 9 7 7 90 90 6 6 8 8 7 7 0 0 80 80 79 79 7 7 7 90 D E QDC Model LM80 Weight (Of QDC only) 7 kg 7 90 LM80 7 kg Units: mm unless otherwise specified V 0
Dimensions with QDC DML LL QDC Minimum manhole dimensions in floor frame installation DM 8 A Note: /. For detailed dimensions of the pumps, refer to separate dimension data sheets. - ØD Guide pipe support Bolt -M6x0 6 0 60 BW 0 L 70 L-H Guide Pipe Length G P P G Guide Pipe ½ B Special Accessories I /. The discharge bend and companion flange supplied with the pump are used with the QDC. /. The weight in dimension tables refers only to the weight of the QDC. /. Standard accessories supplied with QDC include:- -Connector body with foundation bolts. -Guide pipe support -Sliding Glide -Adaptor Flange Guide Pipe is not supplied. Discharge Flange (JIS 0kgf/cm²) DF DE DG DA DT E L.W.L. H F H L No.DN - ØDD Holes - Off Center 00 -M6 Anchor bolt 6 BY BN BM BN L6 DA DE DF DG DT DN DD 80 00 0 0 7 8 0 80 6 8 0 8 8 8 9 Model A 80 DML. 68 80 DML 7. 68 80 DML 7 80 DML 7 80 DML 76 00 DML.7 00 DML. 68 00 DML 7. 68 00 DML 7 00 DML 7 00 DML 76 0 DML. 68 0 DML 7. 68 0 DML 7 0 DML 7 0 DML 76 P P G G H H H 0 0 8 0 6 6 80 0 800 700 0 0 8 0 6 6 0 00 0 80 0 800 0 0 8 0 6 6 0 0 8 0 6 6 0 0 8 0 6 6 L 0 9 0 0 8 0 6 0 0 8 6 0 0 8 0 6 6 0 0 8 0 6 6 0 0 8 0 6 6 0 0 8 0 6 6 0 0 8 0 6 0 0 8 0 6 0 0 8 0 6 0 0 8 0 6 0 0 8 0 6 F 9 00 79 0 0 9 9 0 0 9 9 L6 BN BN BM BY BW DM I D E 00 00 00 00 00 00 00 00 00 00 00 00 00 00 0 0 0 0 80 80 80 80 0 000 700 0 000 700 0 0 800 800 800 800 800 700 700 700 9 9 9 9 0 80 0 000 700 9 0 0 80 9 0 80 0 000 700 9 80 80 0 0 0 700 700 700 9 0 80 0 000 700 9 0 80 0 000 700 9 0 0 9 9 0 80 0 000 700 9 0 80 0 000 700 9 7 7 7 7 7 7 7 7 7 7 7 7 7 7 QDC Model LL00 LL00 LL00 LL00 LL00 LL80 LL00 LL00 LL00 LL00 LL00 LL00 LL00 LL00 LL00 Weight (Of QDC only) 6 kg 6 kg 6 kg 6 kg 6 kg kg 6 kg 6 kg 6 kg 6 kg 6 kg 6 kg 6 kg 6 kg 6 kg 0 80 0 000 700 9 7 LL00 6 kg Units: mm unless otherwise specified V 0
Technical Data Mechanical Seals, Lubricating Oil, Bearings Applicable Models DML Output kw..7. 7. Mechanical Seal Type EAN-0 EAN- EAN- Lubricating Oil Bearings Capacity - CC Type Bottom Top 00 600 900 000 Turbine Oil SAE 0W or SAE 0W (Turbine Oil#) 07ZZ 07ZZ 09ZZ 09ZZ 0ZZ 0ZZ ZZ 60ZZ 60ZZ 606ZZ 606ZZ 608ZZ 608ZZ 609ZZ No. 6 7 Part Name Packing Floating Ring Seal Ring Spring Seal Ring Floating Ring Packing Material N.B.Rubber Ceramic Carbon Graphite 0 SS Silicon Carbide Silicon Carbide N.B.Rubber No. per Set Type EAN-0 EAN- EAN- 6 7 Impeller side 0 V
Technical Data Auto Cut Applicable to. kw DML only The three pole model that is used for three phase models is illustrated below. The Auto-Cut consists of: sets of contacts, snap-acting disk, heaters, terminals and calibration bolt and nut, all enclosed in a bakelite housing. Housing Snap acting disc Auto-cut Contact Terminal Motor windings Heater Lock nut Terminal Adjusting Screw Figure The Auto-Cut is installed directly over the motor winding of the motor where it not only senses over heating of the winding but also excess amperage draw by each winding. Figure shows the Auto-Cut in its normal operating condition (contacts closed). When actuating temperature is reached, the snap acting disc opens to interupt the circuit as shown in figure and stops the motor. When the motor temperature cools down to the safe operating temperature, the snap acting disc resets automatically to the original position as shown in figure, and the motor restarts. Snap Acting Disc Snap Acting Disc Moving Contacts Stationary Contacts Heater Moving Contacts Stationary Contacts Heater Figure Figure Phase Ø To suit models DML Power kw Auto-Cut. KA--GCXL0 V
Technical Data Miniature Thermal Protector Applicable to.7 to kw DML A Miniature Thermal Protector (MTP) is embedded in each winding of the motor as illustrated below, and provides automatic cut off with manual reset.. When the temperature of the windings increases and reaches the MTP acting point, an external motor protection circuit (not supplied) is activated. Tin plated steel can Ceramic Insulator Steel terminal MTP Motor windings Thermo setting epoxy compound Neoprene leads Snap acting disc Fine silver contacts Insulator Specifications for 80/0/ Volt, 0Hz, phase motors to suit models DML.7 to kw Model Type of contact Acting temperature Re-setting temperature Contact Rating Klixon 9700K-6- b (Normally - Closed, Acting-Open) 0 ± C Approx 00 C DC V - 8A AC 0V - A V
Technical Data Cable Specifications Applicable Number & size of conductor(s) Motor Starting Length Models kw method of cable Material Power Cable(s) Protector Cable DML Three Phase..7. 7. DOL 0m 0m 0m 0m 0m 0m 0m H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F H07RN-F of of of of of of of x. mm² x. mm² x. mm² x. mm² x mm² x mm² x 6 mm² x mm² x mm² x mm² x mm² x mm² x mm² DML models.7 kw and above are designed for connection to a star delta starter, having two of core power cables. They also have miniature thermal protectors embedded in the windings of the motor, using a core cable for connection to an external motor protection circuit (not supplied). Applicable to Item Three Phase Power Cables Protector Cable Cross sectional area of conductors. mm² mm² 6 mm² mm² No. of conductors Cable Type H07RN-F Sheath Material PCR Insulation Material EPR Sheath Thickness mm H07RN-F PCR EPR PCR = Polychloroprene Rubber Insulation Thickness mm Overall Diameter mm.7 0.8..0...0.0 0.8. 8. 8.7 Sheath Insulator EPR = Ethylene Propylene Rubber Note: Cable specifications were changed in 009 to be meet CE market requirements. See pages 00 & 0 for more details. V
Motor Data. to kw, Three Phase, Pole Motors Hz Poles Phase Output (kw) Voltage Applicable Models 0. to V DML Name- Plate Rating No Load Test Resistance at 0 C Model Output - kw Phase Poles Volts Amps Speed - rpm Insulation Class Amps Watts Ohms Current - Amps 7% Efficiency - % Load Power Factor - % Speed - rpm Current - Amps 00% Efficiency - % Load Power Factor - % Speed - rpm Locked Rotor Torque - % Start Current - amps Number starts per hour Design Standard Voltage Tolerance Frequency Tolerance Gd² - kgm² Mft s Symbols (DOL) VZDL VZDL VZDL VZDL VZDL VZDL VZDL..7. 7.. 8..7 6.9.0 0.0.0 0 0 0 60 F F F F F F F.8. 7.6 9.70.8.08 8.8 80 8 0 0 70 90 00 6.9.9.8.8 0.86 0.9 0.89. 6.9 0.8. 8.96.67.0 67. 69.6 7.8 7.8 78.80 8.98 8.88 79. 79.8 7. 7.96 76.8 77.9 80. 7 60 67 67 69 7.0 8..70 6.90.00 0.00.00 68.98 7.6 7.06 7.6 80. 8.9 8. 8.08 8. 8.0 8.7 8.9 8.6 8.6 8 6 7 66 7 78 8 8 6.7 0.0 87.8.7.9 0.9.7 0 0 0 0 0 0 0 JEC7 JEC7 JEC7 JEC7 JEC7 JEC7 JEC7 ± 0% ± 0% ± 0% ± 0% ± 0% ± 0% ± 0% ± % ± % ± % ± % ± % ± % ± % 0.0 0.0 0.09 0.076 0. 0.6 0. EB EB EB EB EB EB EB V
Change to Cable Specifications Page of Note: Cable specifications were changed in 009 to be meet CE market requirements. Materials and colour of cables where changed as below. Cables with the same gland shape are interchangeable, providing conductor size is suitable for motor power. Note that superceded cable conductors were often of larger size as they were designed for use with lower voltage (00Volt) motors. Applicable Motor Starting Length Power Cable Details method of cable Material Models kw Qty Size Gland Shape DML Three Phase..7. 7. DOL New CE Marked cables (from August 009) 0m H07RN-F x. mm² x. mm² x mm² x 6 mm² Protector Cable Size & Gland N/A x mm² DML models.7 kw and above are designed for connection to a star delta starter, having two of core power cables. They also have miniature thermal protectors embedded in the windings of the motor, using a core cable for connection to an external motor protection circuit (not supplied). Power Cable Colours (& tag) Protector Cable Colours Cable - BLACK (U), BLACK (V) & BLACK (W) with GREEN/YELLOW Earth (PE) Cable - BLACK (V), BLACK (W) & BLACK (U) with GREEN/YELLOW Earth (PE) BLUE & BROWN The cable number is printed along each black cable. V DML Three Phase..7. 7. DOL 0m HVTC 0m Superceded cables (pre August 009) Applicable Motor Starting Length Power Cable Details method of cable Material Models kw Size Gland Shape HVTC x mm² x mm² & x mm² x. mm² & x. mm² x. mm² x mm² & x. mm² & x mm² Protector Cable Size & Gland N/A x. mm² DML models.7 kw and above designed for connection to a star delta starter, had of core power cable and of core power cable (and the core protector cable). Power Cable Colours Protector Cable Colours core cable - RED, WHITE & BLACK with GREEN Earth core cable - RED, WHITE & BLACK BLACK & WHITE V 00
Change to Cable Specifications Page of The diagrams below illustrate the changes to the various size model DML pumps and can be used to assist in identifying whether they are current or superceded versions, which is necessary to ensure the correct replacement cables are supplied. Superceded Current x +x core mm Diamond gland x core. mm Diamond gland ROTATION.7 kw x +x core. mm Round gland (~Ø) x core. mm Diamond gland ROTATION. & 7. kw x +x core. mm ( kw). mm ( kw) Round gland (~Ø) x core mm Round gland (~Ø) ROTATION & kw x +x core mm Round cast iron gland with clamp (~Ø00) kw x core 6 mm Round gland (~Ø) ROTATION V 0
Wiring of.7 to kw DML s (models with cables) (CE) Page of All specifications subject to change without notice 8 Item Number Description 8-8- 8- Cable Cable Cable Material core power cable core power cable core protector cable 86 Thermal Protector Klixon 9700K-6- Quantity per unit BLACK W BLACK U BLACK W V V BLACK BLACK BLACK U 8 8 86 Tin plated steel can Ceramic Insulator Steel terminal Snap acting disc Fine silver contacts Thermo setting epoxy compound Insulator Neoprene leads For connecting to DOL or SOFT Starter The cables can be connected together externally as shown, if connecting to a DOL or SOFT starter. DML models.7 kw and above are designed for connection to a start-delta starter, having two of core power cables. They also have Miniature Thermal Protectors (MTP s) embedded in the winding of the motor, which provides automatic cut off with manual reset. When the temperature of the windings increases and reaches the MTP acting point, an external motor protection circuit (not supplied) is activated. Appropriate thermal overload relays must be installed in the control panel, since the thermal protector is not capable of detecting sudden temperature rises caused by single phasing or locked rotor. Electrical work should only be done by a suitably experienced & qualified electrician to ensure correct installation. to suit models DML.7 to kw Model Klixon 9700K-6- Type of contact core protector cable To be connected to external protection equipment supplied and installed by user. Acting temperature Re-setting temperature Contact Rating b (Normally - Closed, Acting-Open) GREEN/YELLOW BLACK BLACK BLACK PE PE U U V V W W GREEN/YELLOW BLACK BLACK BLACK 0 ± C Approx 00 C DC V - 8A AC 0V - A L L L BLUE BROWN core power cable core power cable Cable tags on the end of each cable W The cable number is printed along each black cable. All electrical work must be performed correctly by a qualified electrician and all national and local electrical codes must be observed. Note: Refer to instruction manual supplied with pump 0 V
Wiring of.7 to kw DML s (models with cables) (CE) Page of All specifications subject to change without notice Applicable to.7 to kw DML models Example of Star-Delta Starting W V U W V U W V U BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK Star Contactor BLACK BLACK BLACK BLACK BLACK BLACK Delta Contactor W V U W V U W V U Step Step BLACK BLACK BLACK W W BLACK U U BLACK Line Contactor W BLACK L L L BLACK BLACK V L L L U U L L L BLACK V BLACK W V BLACK BLACK V L L L L L L Star-delta starters provide an economical and simple starting method that reduces the starting current to approximately / of that for DOL starting. All electrical work must be performed correctly by a qualified electrician and all national and local electrical codes must be observed. Note: Refer to instruction manual supplied with pump 0 V