SEPTEMBER 2001 Page 4-1

GASOLINE ENGINE TOOLS 4 73430 90-806737--2 SEPTEMBER 2001 Page 4-1

Gasoline Engine Tool Application Chart Part Number Page Description GM Ford 91-883502 4-4 Air Line Cutter 4 Cyl (224) 91-805475A1 4-4 Alignment Tool Assembly 91-854009A2 4-4 DMT 2000A Tachometer / Multi-Meter Kit 91-99750A1 4-5 DVA / Multi-Meter Kit 91-828363A1 4-5 Drill Fixture / Panel Mount Remote Control 91-815234 4-5 Dyno Model 4000 91-809711 4-5 ES Torx Driver 91-35547 4-5 Engine Coupler Wrench 91-52344 4-6 Flywheel Holder 91-18078 4-6 Fuel Fitting Connector 91-881833A2 4-6 Fuel Pressure Gauge Kit 91-806901 4-6 Fuel Pressure Tee 91-86197 4-7 Idle Mixture Socket 91-818812A1 4-7 Ignition Timing (EST) 91-806794A1 4-7 Installation Jig 91-863375 4-7 Lifting Eye Tool 91-877528--1 4-8 MCM Tool Overlay Kit 91-883983 4-8 91-42447 91-809105 91-42460 91-809106 MCM Tool Overlay Update Kit 4-8 Micro Fiche Viewer (120v) 4-9 Micro Fiche Viewer (240v) 91-14822 4-9 Oil Pump Alignment Tool 91-809929 4-9 Oil Pump Pickup Installer 91-809938 4-9 Oil Pump Pickup Installer 91-24697 4-10 Piston Ring Expander 91-806908A1 4-10 Power Steering Adaptor Kit 91-99379 4-10 Portable Timing Light 91-38053A4 4-10 Power Steering Test Gauge Kit 91-806141A1 4-11 Probe Assembly / SAV 91-806141A2 4-11 Probe Assembly / SAV Page 4-2 90-806737--2 SEPTEMBER 2001

Gasoline Engine Tool Application Chart Part Number GASOLINE ENGINE Page Description GM Ford 4 Cyl (224) 91-93656A1 4-11 Pulley Pusher Installer 91-52024A1 4-11 Remote Starter Switch 91-66273 4-11 Rocker Stopper Note Description 4-12 Scan Tool Kit / Version 4.0 91-59339 4-12 Tachometer / Dwell Meter 91-63209 4-12 Torch Lamp 91-66274 4-12 Torque Wrench, lb-in. 90-806737--2 SEPTEMBER 2001 Page 4-3

Air Line Cutter 91-883502 Description: Will prevent collapsing, when used to cut the air lines for the water drain system on 8.1S models. Alignment Tool Assembly 91-805475A1 Description: Aligns the engine and drive unit during installation. 73699 DMT 2000A Tachometer / Multi-Meter Kit 91-854009A3 Description: Measures rpm on both 2 and 4 cycle marine engines, records the maximums and minimums simultaneously and will read accurately in high RFI environments. Replacement components: 91-854010-1 Inductive Pick-Up 8 ft. (2.4 m) 91-854011-1 Temperature Probe 91-854012 Ferrite Core 91-854013-1 Interface Module 91-854014-1 Hard Carrying Case 91-854015-1 User s Guide 91-802651 Test Leads Optional Accessories: 84-854016T 8 ft. (2.4 m) Inductive Pick-Up Extension 91-802650 Clamp-On Current Probe 91-89045-1 Direct Voltage Adaptor 77959 Page 4-4 90-806737--2 SEPTEMBER 2001

DVA / Multi Meter Kit 91-99750A1 Description: Tests the electrical and ignition systems, consists of a VOA meter with built-in direct voltage adaptor. 73609 Drill Fixture / Panel Mount Remote Control Description: Use for drilling the boat for installation of the Commander 2000, 3000 and 3000 Classic Panel Mounted Remote Controls. 91-806141A1 Dyno Model 4000 91-815234 Description: Use to connect to the propeller shaft on stern drive models. Allows the engine to be operated simulating a loaded condition while the boat is on a trailer. Dyno maximum hp is 575 hp. ES Torx Driver 91-809711 Description: Use to remove the screws that hold the solenoid on the Delco PG260 starter motors. Engine Coupler Wrench 91-35547 Description: Removes and installs the engine coupler, torques the bolts on the couplers that mount directly to the crankshaft, 1/2 in. drive. 73671 90-806737--2 SEPTEMBER 2001 Page 4-5

Flywheel Holder 91-52344 Description: Holds and/or turns the flywheel while making engine repairs, also used to torque the flywheel or the engine coupler. 73790 Fuel Fitting Connector 91-18078 Description: The connector is installed between the full line and the carburetor on 2-barrel MerCarb and 4-barrel Weber carburetors. Can also be used on the inlet side of VST on EFI/MPI models also. 73469 Fuel Pressure Gauge Kit 91-881833A2 Description: Use to test the fuel pump pressure, includes: 91-803135 Fuel Pressure Gauge Adaptor Kit 91-806901 Fuel Pressure Tee 91-881833A1 160 PSI Gauge 73814 Fuel Pressure Tee 91-806901 Description: The Tee can be installed between the fuel line and the to measure fuel pump pressure on 2-barrel MerCarb and 4-barrel Weber carburetors. Use with 91-16850A1, A2, A3 or A7 Fuel Pressure Gauge. The Fuel Pressure Tee is included with the 91-881833A2 Fuel Pressure Gauge Kit. 74230 Page 4-6 90-806737--2 SEPTEMBER 2001

Idle Mixture Socket 91-86197 Description: Turns the idle mixture screws on the Rochester 4-barrel carburetors. 73663 Ignition Timing (EST) 91-818812A1 Description: Use to lock the 3.0L / LX EST ignition system in timing mode to set the initial ignition timing. Installation Jig 91-806794A1 Description: Use to place the engine mounts when installing Mercury Mercruiser V-8 or V-6 engines. 73934 Lifting Eye Tool 91-863375 Description: Use on the 8.1S engines for the center alignment eye. 78035 90-806737--2 SEPTEMBER 2001 Page 4-7

MCM Tool Board Overlay Kit 91-877528-1 Description: MCM Tool Overlay Kit (sheet numbers 10-20 ) contains 11 overlay sheets and hooks indicating locations for all the Mercury MerCruiser gasoline engines and sterndrive units active service tools. Includes 91-883983 MCM Tool Board Overlay Update Kit. 77976 MCM Tool Board Overlay Update Kit 91-883983 Description: Update kit for the original 91-877528 MCM Tool Board Overlay Kit. This sheet has 12 additional tools for the Bravo XR, XZ and Bravo Three drive units Included in 91-877528-1 MCM Tool Board Overlay Kit. 77976 Micro Fiche Viewer (120v) 91-42447 91-809105 Description: Use to view the parts lists that are on microfiche. Two screen sizes available: 91-42447 Desktop Size 8-1/4 in. x 10-3/4 in. (210 x 273 mm) 91-809501 Dust Cover 91-809503 Glare Shield 91-809105 Full Size 10 in. x 14 in. (254 x 357 mm) 91-809502 Dust Cover 91-809503 Glare Shield 88-43214 Replacement 120v bulb 91-809506 Micro Fiche Tray 12 in. (305 mm) Page 4-8 90-806737--2 SEPTEMBER 2001

Micro Fiche Viewer (240v) 91-42460 91-809106 Description: Use to view the parts lists that are on microfiche. Two screen sizes available: 91-42460 Desktop Size 8-1/4 in. x 10-3/4 in. (210 x 273 mm) 91-809501 Dust Cover 91-809503 Glare Shield 91-809106 Full Size 10 in. x 14 in. (254 x 357 mm) 91-809502 Dust Cover 91-809503 Glare Shield 88-43214 Replacement 240v bulb 91-809506 Micro Fiche Tray 12 in. (305 mm) Oil Pump Alignment Tool 91-14822 Description: Use to align the oil pump during installation on the 4-cylinder Mercury Marine (224) cid engines only. 73667 Oil Pump Pickup Installer 91-809929 Description: Installs the 5/8 in. (16 mm) diameter oil pickup tube and screen into the engine s oil pump. Oil Pump Pickup Installer 91-809938 Description: Installs the 3/4 in. (19 mm) diameter oil pickup tube and screen into the engine s oil pump. 90-806737--2 SEPTEMBER 2001 Page 4-9

Piston Ring Expander 91-24697 Description: Removes and installs the piston rings. 73700 Portable Timing Light 91-99379 Description: Checks the ignition timing, powered by two D cell batteries. 73664 Power Steering Adaptor Kit 91-806908A1 Description: Use with the 91-38053A3 Test Gauge Kit to test the later model power steering control valves. 74168 Power Steering Test Gauge Kit 91-38053A4 Description: Test the power steering system pressure. 74167 Page 4-10 90-806737--2 SEPTEMBER 2001

Probe Assembly / SAV 91-806141A1 Description: Use to measure SAV regulated emissions on early models with a test port mounted to the side of the exhaust elbow. Probe Assembly / SAV 91-806141A2 Description: Use to measure SAV regulated emissions on models with a test port mounted to the top of the exhaust elbow. Pulley Pusher Installer 91-93656A1 Description: Installs the pulley on the power steering pump. 73670 Remote Starter Switch 91-52024A1 Description: Provides a remote starter button to crank the engine when performing service procedures. 73675 Rocker Stopper 91-66273 Description: Plugs the oil holes in the rocker arms to eliminate oil spray while adjusting the valve lash. 73657 90-806737--2 SEPTEMBER 2001 Page 4-11

Scan Tool Kit / Version 4.0 Description: Hand-held Scan Tool updated for 2001. (refer to Service Bulletin 2001-1). Use with models: MCM/MIE EFI (TBI) and MPI Gasoline MCM/MIE 496/8.1S MPI PCM 555 1997 and Newer MCM/MIE Carburetor Models with Thunderbolt Ignition System MCM/MIE D-Tronic Diesel NOTE: Tool must be ordered from Rinda Technologies, Inc., refer to Section 8 / Tool Manufacture List. Note Description 72428 Tachometer / Dwell Meter 91-59339 Description: Checks the engine rpm (0-10,000), also checks the dwell on breaker point ignition systems. 73676 Torch Lamp 91-63209 Description: 120v Torch Lamp, heats bearing bores to make bearing removal and installation easier. 91-63210 Replacement bulb 120v NOTE: 91-74042 Torch Lamp 240v is no longer available. 88-68664 Replacement 240v bulb is available. 73437 Torque Wrench. lb-in. 91-66274 Description: Sets torques from 9 to 150 lb-in., 3/8 in. drive. 73430 Page 4-12 90-806737--2 SEPTEMBER 2001

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