High quality hoses for the mining industry

High quality hoses for the mining industry

ContiTech your strong partner for the mining industry! ContiTech Fluid Technology is a development partner and original equipment manufacturer of hoses and hose assemblies for automobile and heavy industry applications. Our expertise in design and material engineering as well as our manufacturing process are the basis for the safe and smooth transportation of all media. Our high quality hoses for industrial and commercial applications can be used in many ways. For decades, they have proven themselves in continuous use under the most grueling conditions. They are characterized by their reliability, safety, long service life and easy, trouble free handling. We have the ideal hose for each medium and for each hose the right fitting. The Conti mining product line provides high quality hoses for the most demanding applications in the mining industry, both for surface and underground mining. These challenging applications require high end manufacturing and extensive experience in order to provide the finest products for the market. These high quality products are produced in our ContiTech plants in Germany and Hungary, based on our knowledge gained in many years of experience. ContiTech recommends the user to comply with all safety precautions, and to always follow the recommendations indicated. We can assure top performance non-stop above and below ground!

CONTI AirStar Compressed Air Hoses with fabric reinforcement, primarily used by the mining industry for compressed air and industrial water. Certified by the German mining authorities (LOBA, 10BVOSt). q black, non-porous and extruded smooth rubber lining q reinforcement: synthetic fibres q black rubber-cover, resistant to ageing, abrasion, water and air containing oil q antistatic R<10 6 Ω/m q temperature range from -30 C/-22 F up to +80 C/+176 F q self-extinguishing q marking differs in parts Sheet 1 (PN 10/16 bar / 145/232 psi) ID Wall thickness Working Bending radius Coil length Inch mm mm bar/psi bar/psi mm m 3/8 10 5 10/16 145/232 40/580 70 40 1/2 13 5 10/16 145/232 40/580 80 40 5/8 15 6 10/16 145/232 40/580 100 40 3/4 19 6 10/16 145/232 40/580 150 40 1 25 7 10/16 145/232 40/580 185 40 1 3/8 35 8 10/16 145/232 40/580 220 40 1 5/8 42 9 10/16 145/232 40/580 260 40 2 53 10 10/16 145/232 40/580 350 40 2 1/2 65 11 10/16 145/232 40/580 450 40 3 1/3 85 12 10/16 145/232 40/580 600 40 4 105 14 10/16 145/232 40/580 750 40 6 150 15 10/16 145/232 40/580 1.000 30 Sheet 2 (PN 40 bar / 100/1450 psi) ID Wall thickness Working Bending radius Coil length Inch mm mm bar/psi bar/psi mm m 2 53 10 40/580 100/1.450 350 40 3 1/3 85 12 40/580 100/1.450 600 40 4 105 14 40/580 100/1.450 750 30 Sheet 3 (PN 100 bar / 250/3625 psi) ID Wall thickness Working Bending radius Coil length Inch mm mm bar/psi bar/psi mm m 1/2 13 6 100/1450 250/3.625 115 40 5/8 15 6,5 100/1450 250/3.625 130 40 3/4 19 7 100/1450 250/3.625 150 40 1 25 7 100/1450 250/3.625 185 40

CONTI WaterStar SD Air & Water Conveying industrial water, max. 5% aqueous solution of inorganic acid (except for nitric acid) and alkali. Not suitable for potable water. Also suitable for delivering air, compressed air under. q black, moderately chemical resistant rubber lining q reinforcement: synthetic textile, > DN 25 with helical steel wire q black, abrasion and weather resistant rubber cover q temperature range from -25 C/-13 F up to +80 C/+176 F q safety factor: 3 q max. vacuum: 85% from DN 50 upwards q marking differs in parts ID Wall thickness Working Minimum burst Bending radius Weight Coil lengths Inch mm mm bar/psi bar/psi mm g / m m 1/2 13 3 20/290 60/870 80 265 40 3/4 19 4 20/290 60/870 120 435 40 1 25 4,5 20/290 60/870 160 580 40 2 51 6,5 10/145 32 / 464 180 1.900 40 2 1/2 63 6,5 10/145 32 / 464 350 2.500 40 3 76 7,5 10/145 32 / 464 400 2.700 40 3 1/8 80 7,5 10/145 32 / 464 450 3.100 40 3 1/2 90 7,5 10/145 32 / 464 500 3.700 40 4 102 8 10/145 32 / 464 500 4.200 40 4 1/3 110 8,5 10/145 32 / 464 600 5.100 40 5 127 8,5 10/145 32 / 464 700 7.800 40 6 152 10 10/145 32 / 464 750 10.400 40 8 203 16 10/145 32 / 464 1000 18.300 40 DN 13-25: Other lengths on requeset

CONTI AbrasiveStar SD Pumping and conveying abrasive bulk powder, grain (cement, sand, breakstone, granules etc.) corn and pulp under. Excellent abrasion resistance of tube. q black rubber lining with increased resistance to abrasion q reinforcement: synthetic textile and helical steel wire q black, abrasion and weather resistant rubber cover q temperature range from -25 C/-13 F up to +80 C/+176 F q safety factor: 3 q max. vacuum: 85% ID Wall thickness Working Minimum burst Bending radius Weight Coil lengths Inch mm mm bar/psi bar/psi mm g / m m 1 1/4 32 8 10/145 32 / 464 150 1.400 40 1 3/8 35 8 10/145 32 / 464 160 1.500 40 1 1/2 38 8,5 10/145 32 / 464 180 1.600 40 2 51 7,5 10/145 32 / 464 250 1.900 40 2 1/2 63 8 10/145 32 / 464 280 2.700 40 3 76 8 10/145 32 / 464 400 3.200 40 3 1/8 80 9 10/145 32 / 464 300 3.800 40 3 1/2 90 9 10/145 32 / 464 450 4.100 40 4 102 9 10/145 32 / 464 550 4.900 40 5 127 11,5 10/145 32 / 464 700 6.300 40 6 152 11,5 10/145 32 / 464 850 7.500 40

Big-bore hoses Big-bore hoses are made of high-quality, synthetic special-rubber compounds. They are manufactured on state-of-the-art, electronically controlled large-hose units. The various production technologies guarantee an absolutely uniform product quality. An overriding quality assurance system to DIN EN ISO 9001:2000 monitors the production process throughout. These hoses are used wherever high quality and long service life are per se prerequisites for the efficient transport of all types of products. Typical application possibilities can be found particularly in different material handling processes, cooling water applications, floating processes, dredge, etc. We manufacture these hoses to the customer s specific requirements, with inside diameters of 80 mm to > 1200 mm. Kindly send us your detailed inquiry! Applications: q wastewater hoses q concrete- and cement-handling hoses q bunker hoses (light- and heavy-weight types) q sewage hoses q liquid gas hoses (e.g. for butane, propane) q granulate transport hoses q industrial hoses (general) q cooling hoses for industrial plants q compressed air hoses q oxygen hoses q sludge hoses q floating hoses q spiral hoses (general) q underwater hoses

Fittings Socket ends and flange dimensions The dimensions of the expanded socket ends are manufactured to your specifications. Flange dimensions are matched to the required connections. Connections Big-bore hoses can be manufactured in the requisite dimensions and with the desired connection to satisfy operating conditions of all kinds. ContiTech offers the following connection types split flange, e.g. compact conveyor hose systems integral steel flange, concealed attachment, vulcanized in, without lining drawn through integral rubber flange, optional with steel backing flange beaded end with swivel steel backing flange

Long lengths big-bore hoses For various applications to convey industrial water, oil, fuel, compressed air, chemicals, and bulk materials under. Used in mining and tunnelling, oil and gas industry, construction industry and in several other segments. The speciality is that almost unlimited single hose lengths can be supplied without intermediate coupling connection up to 40 bar working in 50-200 mm ID range. Helix reinforced suction and discharge types are also available up to 100 mm inner diameter. Super Flexible hose Very light and extremely flexible wear resistant hose. The hose can be used at heavy working conditions. q black rubber lining, resistant to abrasion q reinforcement: high tensile textile plies with embedded steel helix wire q black, abrasion and weather resistant rubber cover q temperature range from -35 C/-31 F to +85 C/+185 F q max. vacuum: 90% ID OD Working Bending radius Weight Inch mm mm bar/psi bar/psi mm g / m 2 51 62,5 3/43 12/174 85 1.200 60 71,5 3/43 12/174 100 1.400 3 76 92 3/43 12/174 140 1.500 3 1/8 80 96 3/43 12/174 145 1.700 4 102 119 3/43 12/174 170 3.200 5 127 145 3/43 12/174 200 4.200 6 152 170 3/43 12/174 300 5.400 8 204 224 3/43 12/174 700 9.900

CONTI ConcreteStar / ConcreteStar Textile This hose is suitable for the use with hydraulic conveying pumps at highest rates and is used for conveying abrasiv construction material. With its extruded smooth bore tube, made of highly abrasion resistant special compound and the high tension steel reinforcement, the hose is designed to meet the strongest requirements at construction site. On request we deliver different coupling types, e.g. Victaulic, Heavy Duty. Also available in special version for mining applications. Certified by the German mining authories (LOBA, 10BVOSt). q black, non-porous, highly abrasion resistant and extruded smooth lining q reinforcements: synthetic fibres or steel fibres q black rubber cover, resistant to ozone and weather q working up to 85 bar/1.250 psi q temperature range from -20 C/-4 F up to +70 C/+158 F q antistatic R<10 6 Ω/m ID Wall thickness Working Minimum bending radius Coil length Inch mm mm bar/psi bar/psi mm m 2 50 10 85/1.250 170/2.550 350 40 2 1/2 65 10 85/1.250 170/2.550 400 40 3 75 11 85/1.250 170/2.550 400 40 3 1/8 80 12 85/1.250 170/2.550 400 40 4 100 14 85/1.250 170/2.550 650 40 5 125 14 85/1.250 170/2.550 650 40 6 150 16 85/1.250 150/2.175 1.200 40

CONTI MineStar - High injection hose This hose is mainly applied in the mining and building industry. It is a special type of hose which greatly increases its outer diameter when loaded by internal. Fitted into a long bore it expands and seales the hole, thus water or other liquids can be injected through the bore to the required place. The hose closes the way of backflow. Constant for sealing is provided by a ball-valve fitted at the end of the hose. The hoses are fitted at the two ends with different couplings. One coupling is fitted with a ball-valve to ensure -drop. The feed pipe is connected to the other end. The ball-valves will open at an adjustable between 35 and 75 bar, whereas the throttle valves are manufactured with nozzles with different diameter. q black, non porous rubber lining with a high hydraulic impact resistance q reinforcement: steel cord spiral layers q oil- and abrasion-resistant rubber cover providing good surface sealing ID OD Working Minimum bending radius Coil length Inch mm mm bar/psi bar/psi mm m 7/8 22 40 400/5.800 500/7.250 300 2,5/5 CONTI Fireshield 5000 Fireshield 5000 is a high fire rated hose designed for hydraulic use in safety critical applications where extreme resistance to fire and high temperature is required. In such critical areas, continued operation of the hose is essential to allow safety systems to operate. q black, oil and heat resistant synthetic rubber lining q reinforcement: 2 wire braid in sizes 6 mm (1/4 ) and 10mm (3/8 ) four/six multispiral steel wire layers in all other sizes q red flame retardent rubber cover over multiple layers of heat resistant fibre q temperature range: from -40 C / -40 F up to +100 C / +212 F q Lloydsapproved (OSG/1000/499) at +700 C / +1,292 F for 5 minutes -Flexible hoses for Offshore installation, API 16-D Control system for drilling well control equipment ID OD Working Minimum bending radius Weight Max. coil length Inch mm mm bar/psi bar/psi mm g/m m 1/4 6,5 20 345/5.000 1.379/20.000 110 650 40 3/8 9,5 24 345/5.000 1.379/20.000 150 900 40 1/2 12,7 30 345/5.000 1.379/20.000 250 1.250 40 3/4 19,1 37 345/5.000 1.379/20.000 350 1.900 40 1 25,4 44 345/5.000 1.379/20.000 375 2.650 40 1 1/4 31,7 58 345/5.000 1.379/20.000 460 4.200 40 1 1/2 38,1 63 345/5.000 1.379/20.000 520 5.100 40 2 50,8 77 345/5.000 1.379/20.000 700 7.500 40

Chemical Hoses from ContiTech The Conti CHEM product line is the latest addition to the ContiTech Industrial Hose portfolio. It provides high quality hoses for the most demanding applications in the chemical, pharmaceutical and oil industry. The CONTI CHEM hoses are engineered in Germany in accordance with the stringent EN 12115 and with the user s safety and ergonomic needs in mind. They are available in different types for various applications: q CONTI CHEM Standard with EPDM lining q CONTI CHEM Extra with UPE lining, black q CONTI CHEM Pharma with UPE lining, white q CONTI CHEM Superior with FEP lining q CONTI CHEM Premium with PTFE lining q CONTI CHEM Oil with NBR lining On request we send you the detailed brochure about chemical hoses.

ContiTech specialist in rubber and plastics technology www.contitech.de Fluid Technology www.contitech.de/fluid ContiTech industrial hose program WT 1728 GB 03.13 (01) Printed with ContiTech offset printing blankets on non-chlorine-bleached paper More info? www.contitech.de/ih The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its affiliates. Copyright 2011 ContiTech AG. All rights reserved. For complete information go to: www.contitech.de/discl.en Market segment industrial hoses ContiTech Schlauch GmbH Continentalstraße 3-5 D-34497 Korbach industrial.hoses@fluid.contitech.de