Industrial Lifting Equipment

Industrial Lifting Equipment

Industrial Lifting Equipment Contents HOISTS Ratchet Pullers P Series 450 & 900 kg (1000 & 2000 lb) cap.... 3 C Series 450 to 1500 kg (1000 to 3400 lb) cap.... 4 Lever Chain Hoist L5H Series 0.75 to 6 metric ton capacity... 5-6 LV Series 0.75 to 6 metric ton capacity... 7-8 SL Series 0.75 to 6 metric ton capacity.... 9 Manual Chain Hoist VL2 Series 0.5 to 20 metric ton capacity...10-11 MCH5 Series 0.5 to 5 metric ton capacity...12 SM Series 0.5 to 5 metric ton capacity...13 MLK and HLK Air Chain Hoists Description...14-15 MLK & MLKS Series 0.25 to 1 metric ton cap...16 MLKR Series 0.25 and 0.5 metric ton cap....17 MLK, MLKS & MLKR Series Dimensions...18 HLK & HLKR Series 1 to 6 metric ton cap....19 HLK & HLKR Series Dimensions... 20-21 MLK & HLK Series Accessories... 22-23 MLK & HLK Series How to Order... 24 Palair Air Chain Hoists Palair Plus Series 0.25 to 2 metric ton cap... 25-27 Hoists & Trolleys Specifications... 28 Palair Plus Series Configurations... 29 Palair Premium food grade Series... 30-32 TROLLEYS Trolleys for MLK, HLK and Palair Plus air hoists Selection Guide... 33 Manual / hook-on trolleys PT Series 0.5 to 5 metric ton plain trolleys... 34-35 TVP and TVG Series 0.5 to 10 metric ton plain trolleys and 1 to 10 metric ton geared trolleys... 36-37 Motorised & manual / rigid mount trolleys TIR6600 and TIR132 Series 0.25 to 6 metric ton motorised, plain and geared trolleys (Also hook-on versions as an option)... 38-40 RT010 Series 1 metric ton plain trolley for MLK Series air hoists... 41 "S.COR.E" PRODUCTS Spark and Corrosion Resistant Products... 42-44 RAILS SYSTEMS Introduction... 45 Description... 46-48 Additional Equipment & Rail Working Load Chart...49 M Series Load Positioner...50 ADDITIONAL INFORMATION Hoist Check List... 51 Other Material Handling Product available... 52 The Ingersoll-Rand Material Handling Division offers the broadest range of hoists and winches in the world. Manufacturing facilities are in the United States, in United Kingdom and in France. Distribution centres are in the U.S., in Canada and in France. Ingersoll-rand is committed to fulfill our customers' expectations by providing products, technology and services of the highest quality. Constantly, we strive for world class standards in customer service and foster the involvement and dedication of our employees to continuing improvement. Our products are sold and serviced by a network of distributors around the world. We appreciate the opportunity to meet your material handling needs. HOIST MANUFACTURERS INSTITUTE THE MATERIAL HANDLING INSTITUTE, INC. 2

P Series Manual Ratchet Pullers 450 and 900 kg (1000 and 2000 lb) capacity 89 25 19 264 114 455 (brin (one simple) line) 910 910 (two (2 lines) brins) 416 470 P15D3H Dimensions are in mm The finest puller on the market today. Better by design, the P Series does a thousand and one everyday jobs of pulling, stretching and tensioning. Standard features All P Series manual ratchet pullers have a 4:1 design factor, rated for pulling applications only. Handle and frame are heavy gauge steel with rivet construction and slip-resistant grip. All steel parts are plated for years of useful life. Exclusive long life "buttress tooth" cast gear design has no laminated plates to separate or wear and provides maximum strength. Sturdy steel drive and holding pawls have long life, stainless steel springs. All pivot points are hardened steel. Safety latch hooks are drop forged steel, heat treated and plated for corrosion resistance. Top hook rotates 360 for easy operation. Cast-aluminium drum has a "through-the-drum" anchor, larger diameter and a drum guard. This means the wire rope won't come loose, bends less so it lasts longer and spools evenly while rewinding. Models P Series Specifications No. of Rated cap. Min. dist. Pulling Cable No. of Weight lines pulling 4:1 between hooks distance diameter hooks kg mm m mm kg P6H Single 455 457 1.8 5 2 3.6 P15H Single 455 457 4.6 5 2 3.6 P15D3H Single 455 457 4.6 5 3 4.5 Double 910 610 2.3 5 3 4.5 Galvanized wire rope is preformed to prevent kinks. One year warranty. How to order Specify the required puller according to the above model codes. Note: Model P15D3H can be used in both single and double line configurations. Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This equipment is not designed for lifting operations or transporting people. It is the user's responsibility to determine the suitability of this product for any particular use and to check compliance with applicable regulations. Part no. DSP-1, P Series Puller Display Stand. Holds six P Series boxes with the demo puller. Note: Manual pullers are excluded from the scope of the European Machinery Directive. 3

C Series Manual Ratchet Pullers 450 to 1500 kg (1000 to 3400 lb) capacity 178 95 635 333 127 A 508 22 C400H Dimensions are in mm 4 Standard features All C Series manual ratchet pullers have a 4:1 design factor, and are for pulling applications only. Lightweight aluminium frame. Alloy steel load hook with safety latches. One piece cast aluminium drum. Buttress tooth design improves load gear life. Solid steel drive and holding dog, not laminated plates. Unique dependable through drum cable anchor. Galvanized wire rope is preformed to prevent kinks. Large drum stores up to 11.6 m (38 feet) of wire rope. Cable guide and shield protects wire rope and spools cable evenly on drum. Reversible handle changes position easily, so pull is always possible in the right direction against the load. Easy to repair, replacement parts available. Models C225H C300H C400H C Series Specifications No. of Rated cap. Min. dist. Pulling Cable No. of Weight lines pulling 4:1 between hooks distance diameter hooks kg mm m mm kg Single 455 432 11.6 5.0 3 6.4 Double 910 559 5.8 5.0 3 6.4 Single 636 432 9.1 5.6 3 6.4 Double 1273 559 4.6 5.6 3 6.8 Single 773 432 6.1 6.3 3 7.3 Double 1545 559 3.0 6.3 3 7.3 Dimensions are subject to change. Please contact factory for certified prints. How to order Specify the required puller according to the above model codes. Note: The rated pulling capacity depends on the load hook configuration (single or double fall). Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This equipment is not designed for lifting operations or transporting people. It is the user's responsibility to determine the suitability of this product for any particular use and to check compliance with applicable regulations. Note: Manual pullers are excluded from the scope of the European Machinery Directive.

L5H Series Lever Chain Hoists PREMIUM Range 0.75 to 6 metric ton lifting capacity Our "top of the line" lever chain hoist. The ultimate in performance, endurance and safety features. Standard features Enhanced safety Meets all pertinent world standards. Innovative "Torsion-Lok" brake system ensures positive brake engagement. A unique safety feature only available on L5H. Free chain knob with colour-coded red/green indicator window shows at a glance if the hoist is in "load" or "free chain" position. Easy to read instructions, are all conveniently located on the handle, and colour coordinated with the free chain knob. Forged alloy steel load hooks have wide throat openings with a slip resistant barbed tip to better retain slings designed to spread at 270-350 % of the rated load to indicate a clear visual warning of hoist overload. Patented cast steel chain anchor prevents the chain end from being pulled through the hoist. Improved performance Minimal effort in a compact design. Chain guides provide smooth chain operation. Single-hand "free chaining" is simple and convenient, allowing smooth, trouble-free operation in the vertical or horizontal position. Double reduction gearing provides superior spotting characteristics. 360 rotation handle needs only 15 handle movement to ratchet and position loads. A big plus in tight places. Rubber grip handle has a slip resistant end, smaller diameter and rounded corners for a positive, comfortable grip even with a glove. Top and bottom hooks rotate 360. In addition, the top hook articulates, providing flexibility for those hard to reach places. Standard heights of lift: 1.5, 3, 4.5 or 6 m. Non standard height also available on request (see options). Rugged construction High-strength, cold-formed, stamped steel construction makes it lighter in weight yet impact resistant for longer life. Load chain is induction welded and quenched for strength and endurance. Open frame design provides access for easy cleaning and inspection. Plated fasteners and springs increase reliability and durability. Options Nickel diffused (ND) load chain provides unequaled corrosion resistance and strength. Overload slip clutch set to slip at 150 % of rated capacity. Non standard height of lift and unchained "Flex" version available. Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This equipment is not designed for lifting, supporting or transporting people or lifting or supporting loads over people. It is the user's responsibility to determine the suitability of this product for any particular use and to check compliance with applicable regulations. Models L5H300 L5H Series Specifications Load Min. dist. Pull to lift Chain Wt. of chain No. of Weight with 1.5 m capacity between hooks rated load size per m of lift chain falls (5 ft) of lift kg mm kg mm kg kg L5H150 750 311 15.9 6.3 0.85 1 6.8 L5H300 1500 352 18.2 7.1 1.11 1 9.5 L5H600 3000 425 33.2 9.0 1.77 1 15.5 L5H1200 6000 565 35.0 9.0 3.55 2 28.2 Note: L5H Series lever chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 5

L5H Series Lever Chain Hoists PREMIUM Range 0.75 to 6 metric ton lifting capacity C B A 2 ton E D The "Flex" Program The "Flex" Program allows a distributor to provide non standard lifts by ordering / stocking units without chain. Units come complete with bottom block assembly. Units require assembly and load test. In some cases the advantage of the "Flex" Program is flexibility and not necessarily price. Models L5H Series Dimensions A (min.) B C D E mm mm mm mm mm L5H150 311 152 127 257 27 L5H300 349 168 146 368 34 L5H600 425 200 181 368 43 L5H1200 565 200 241 368 48 Dimension are subject to change. Please contact factory for certified prints. How to order Specify hoist by complete model number as illustrated below. (Height of lift to be specified in feet). Example: L5H150-5N-E L5H 150-5 N - E CAPACITY kg (lb) STANDARD LIFT feet (m) OPTIONS CE PACKAGE 150 = 750 (1650) 300 = 1500 (3300) 600 = 3000 (6600) 1200 = 6000 (13200) 5 = 5 (1.5) 15 = 15 (4.5) 20 = 20 (6) XX = Specify lift in feet F = Without chain N = Nickel diffused chain V = Overload slip clutch E = Compliance with the European Machinery Directive 6

LV Series Lever Chain Hoists INDUSTRIAL Range 0.75 to 6 metric ton lifting capacity A rugged, dependable lever chain hoist with capacities and features that make it ideal for all industrial lifting, pulling and positioning applications. Enhanced safety Forged alloy steel load hooks have wide throat openings with a slip resistant barbed tip to better retain slings. Hooks are designed to spread at 270-350 % of the rated load to indicate a clear visual warning of hoist overload. Improved performance Minimal effort in compact design. 360 rotation handle needs only 15 position loads. A big plus in tight places. Rubber grip handle has a slip resistant end, smaller diameter and rounded corners for a positive, comfortable grip even with a glove. Responsive load control through six pinion gear teeth and a four pocket load sheave. Easy free chaining operation. 3 ton model available with single fall for increased portability. Standard heights of lift: 1.5, 3, 4.5 or 6 m. Non standard height also available on request (see options). Rugged construction Meets all pertinent world standards. All steel construction for external impact resistance. High-strength, cold-formed, stamped steel construction makes it lighter in weight yet impact resistant for longer life. Open frame design provides access for easy cleaning and inspection. Options Nickel diffused (ND) load chain provides unequaled corrosion resistance and strength. Non standard height of lift and unchained "Flex" version available. LV300 LV Series Specifications Load Chain Pull to lift Weight of chain No. of Weight with 1.5 m Models capacity size rated load per m of lift chain falls (5 ft) of lift kg mm kg kg kg LV150 750 6.3 16 0.85 1 6.9 LV300 1500 7.1 18 1.11 1 9.7 LV600 3000 9.0 33 1.77 1 16.3 LV1200 6000 9.0 35 3.55 2 26.7 Note: LV Series lever chain hoists are delivered as standard with th CE mark in compliance with the European Machinery Directive. 7

LV Series Lever Chain Hoists INDUSTRIAL Range 0.75 to 6 metric ton lifting capacity C B A E D The "Flex" Program The "Flex" Program allows a distributor to provide non-standard lifts by ordering / stocking units without chain. Units come complete with bottom block assembly. Units require assembly and load test. In some cases the advantage of the "Flex" Program is flexibility and not necessarily price. Models LV Series Dimensions A (min.) B C D E mm mm mm mm mm LV150 295 147 128 250 27 LV300 324 163 147 360 34 LV600 395 192 181 360 47 LV1200 590 192 235 360 47 Dimension are approximate and subject to change. Please contact factory for certified prints. How to order: Specify hoist by complete model number as illustrated below. (Height of lift to be specified in feet). Example: LV300-15N-E LV 300-15 N - E CAPACITY kg (lb) STANDARD LIFT feet (m) OPTIONS CE PACKAGE 150 = 750 (1650) 300 = 1500 (3300) 600 = 3000 (6600) 1200 = 6000 (13200) 5 = 5 (1.5) 15 = 15 (4.5) 20 = 20 (6) XX = Specify lift in feet F = Without chain N = Nickel diffused chain V = Overload slip clutch E = Compliance with the European Machinery Directive 8

SL Series Lever Chain Hoists PROFESSIONAL Range 0.75 to 6 metric ton lifting capacity Our value priced lever hoist with industrial rated performance. All steel construction with nickel chrome zinc plated body to ensure a better corrosion resistance. The patent pending "Arrow-Notch" free chain system is simple and reliable. Just one hand turns the indicator; operators will enjoy the easiest free chaining we have ever tested. Try operating an SL in free chain mode. The brake instantly engages, holding the load, minimizing the risk of an accident. Standard Features 360 degree handle rotation with short stroke to ratchet loads. Rubber grip handle for a better comfortable operation, even with a glove. Reliable disc brake. Manganese steel load chain is induction welded and quenched for strength and endurance. Phosphate solutioned hooks. Standard height of lift 1.5 m. Also available in "Flex" version (i.e. without load chain). SL Series specifications Models Load Pull to lift No of Load Wt. of chain Wt. with 1.5 m capacity rated load chain falls chain size per m of lift (5 ft) of lift kg kg mm kg kg SL100 500 35 1 5 x 15 0.53 5.1 SL150 750 31 1 6 x 18 0.79 7.1 SL200 1000 29 1 6 x 18 0.79 7.1 SL300 1500 33 1 7.1 x 21 1.1 11.0 SL600 3000 34 1 10 x 30 2.2 20.0 SL1200 6000 37 2 10 x 30 4.4 30.5 SL300 A B A B H How to order Standard height of lift = 1.5 m (5 ft) Example: SL150-5-E For "Flex" version replace the height of lift by "F". Example SL150-F-E C = (avec Latch linguet) D = (sans Throat linguet) E F C = (avec Latch linguet) D = (sans Throat linguet) E F J K G Note: SL Series lever chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. Models SL Series Dimensions A (min.) B C D E F G H J K mm mm mm mm mm mm mm mm mm mm SL100 295 91 23 26 21 77 285 125 26 14 SL150 320 140 24 27 22 89 270 160 34 16 SL200 333 109 27 30 26 94 285 160 32 16 SL300 375 180 30 34 29 108 390 195 40 21 SL600 475 220 39 42 39 139 390 220 47 28 SL1200 610 260 41 47 45 160 390 220 64 34 9

VL2 Series Manual Chain Hoists PREMIUM Range 0.5 to 20 metric ton lifting capacity Our top of the line manual chain hoist, the VL2 Series' exclusive hand chain guide provides smooth, even operation and eliminates jamming in side pull or "yarding" situations. Perfect for construction, maintenance, rigging and shipbuilding applications. Standard features Hand chain guide for smooth operation. All steel construction for external impact resistance. Forged steel alloy load hooks with non-slip design Extra wide throat opening for easy rigging. Lightweight high strength grade 100 manganese steel load chain. Thrust bearing bottom block on 3 ton and above helps prevent chain twisting or kinking. Chain anchor prevents jamming at the hook's lowest position. Needle bearings reduce friction and provide low hand chain pull. Standard heights of lift: 1.5, 3, 4.5 and 6 m. Options Non standard lifts or "Flex" version without chain. Spark and corrosion resistant models (S.COR.E) Nickel diffused load chain, zinc plated hand chain. Overload clutch. Chain buckets. Protective coatings. Nylon bushed VL2 hoist hand chain guide and zinc plated hand chain VL2-010 Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This equipment is not designed for lifting loads, lifting, supporting or transporting people, or lifting or supporting loads over people. It is the user's responsibility to determine the suitability of this product for any particular use and to check compliance with applicable regulations. VL2 Series Specifications Load Pull to lift Chain overhauled Chain No. of Weight Models capacity rated load to lift load 1 m size chain falls kg kg m kg mm VL2-005 500 25.0 25 9.1 5.0 1 VL2-010 1000 33.2 38 16.4 6.3 1 VL2-015 1500 33.6 57 20.4 7.1 1 VL2-020 2000 34.5 73 22.7 8.0 1 VL2-030 3000 34.5 112 23.6 7.1 2 VL2-050 5000 38.6 181 42.7 9.0 2 VL2-080 8000 40.9 272 68.2 9.0 3 VL2-100 10000 40.9 362 85.5 9.0 4 VL2-150 15000 2 X 40.9 2 X 272 179.5 9.0 6 VL2-200 20000 2 X 40.9 2 X 362 220.4 9.0 8 Note: VL2 Series manual chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 10

VL2 Series Manual Chain Hoists PREMIUM Range 0.5 to 20 metric ton lifting capacity B C B C B C A A A D D D 0.5 to 2 ton models 3 to 10 ton models 15 and 20 ton models VL2 Series Dimensions Dimensions Dimensions Models A (min.) B C D Models A (min.) B C D mm mm mm mm mm mm mm mm VL2-005 305 144 127 27 VL2-010 346 157 148 30 VL2-015 371 175 148 34 VL2-020 425 203 179 37 VL2-030 505 206 148 40 VL2-050 635 264 179 48 VL2-080 740 346 179 67 VL2-100 760 367 179 67 VL2-150 851 746 208 87 VL2-200 870 873 208 87 Note: Dimensions are subject to change. Please contact factory for certified prints. How to order To order a VL2 Series manual chain hoist, please specify the complete model as shown. This model code includes: Series, Capacity, S.COR.E configuration, Height of lift (in feet), Length of hand chain drop (in feet), Options. Example: VL2-005-10-8V-E= VL2 manual chain hoist with 500 kg (1100 lb) capacity, 10 ft (3 m) of lift, 8 ft (2.4 m) hand chain and an overload clutch. VL2-005 - 10-8 V - E CAPACITY kg (lb) S.COR.E CONFIGURATION (1) HEIGHT OF LIFT (2) feet (m) HAND CHAIN (3) feet (m) OPTIONS CE PACKAGE 005 = 500 (1100) 010 = 1000 (2200) 015 = 1500 (3300) 020 = 2000 (4400) 030 = 3000 (6600) 050 = 5000 (11000) 080 = 8000 (17600) 100 = 10000 (22000) 150 = 15000 (33000) 200 = 20000 (44000) (-) = Standard unit CP = Copper plated (see description page 42) SB = Solid bronze (see description page 42) 5 = 5 (1.5) 10 = 10 (3) 15 = 15 (4.5) 20 = 20 (6) XX = Specify lift in feet F = "Flex" without chain 3 = 3 (0.9) 10 = 8 (2.4) 15 = 13 (4) 20 = 18 (5.5) XX = Specify drop in feet V = Overload clutch P = Marine 812 top coat Z = Sandblast / carbozinc N = Nickel diffused load chain H = Zinc plated hand chain S = Chain bucket (fabric) E = Compliance with the European Machinery Directive (1) Insert "CP" or "SB" in place of the dash for S.COR.E option. (2) Standard lifts available in stock: 5, 10, 15 and 20 ft. (3) Hand chain is 2 ft (0.6 m) less than lift for standard models. 11

MCH5 Series Manual Chain Hoists INDUSTRIAL Range 0.5 to 5 metric ton lifting capacity A downscaled version of the VL2 for applications with lower duty cycles. Ideal for maintenance use applications. B C Standard features Meets all pertinent world standards. Compact design for limited headroom applications. High strength steel frame and gear case built to be durable for the rugged needs of construction and maintenance rigging. Heat-treated spur gear efficiently designed to provide smooth load handling and low hand chain pull. Simple, durable wet disc brake is smooth and reliable. Non-slip load hooks and top hooks are all fitted with hook latches. "ACCU-FEED " chain guides and chain anchor prevent load chain jamming. Lightweight high strength grade 100 manganese steel load chain. Standard lifts 10, 15 and 20 ft (3, 4.5, 6 m) available from stock. Open frame design for self-cleaning, quick load sheave inspection and easy hoist maintenance - Repair parts available worldwilde. MCH5-010 Warning: Before installation see maintenance and operations manual for additional warnings and precautions. This equipment is not designed for lifting, supporting or transporting people, or lifting or supporting loads over people. D Note: Dimensions are subject to change. Please contact factory for certified prints. MCH5 Series Dimensions (mm) Models B C D MCH5-005 145 127 27 MCH5-010 157 146 30 MCH5-015 174 146 35 MCH5-020 203 178 37 MCH5-030 206 146 43 MCH5-050 264 178 48 MCH5 Series specifications Models Load Mininum Pull to lift Chain overhauled Chain Weight of chain No. of Weight with 3 m capacity headroom rated load to lift load 1 m size per m of lift chain falls (10 ft) of lift kg mm kg m mm kg kg MCH5-005 500 305 27 25 5.0 0.53 1 9 MCH5-010 1000 346 34 39 6.3 0.84 1 11 MCH5-015 1500 371 35 58 7.1 1.11 1 14 MCH5-020 2000 425 36 75 8.0 1.06 1 22 MCH5-030 3000 505 37 116 7.1 2.22 2 22 MCH5-050 5000 635 40 187 9.0 3.55 2 41 How to order Specify MCH5 Series manual chain hoist by complete model number as illustrated below. Example: MCH5-005-10-8-E (1) Standard lift available in stock. Non standard lift F.O.B. Allow for extended delivery. (2) Hand chain is 2 ft (0.6 m) less than lift for standard models. MCH5-005 - 10-8 - E CAPACITY 005 = 500 kg (1100 lb) 010 = 1000 kg (2200 lb) 015 = 1500 kg (3300 lb) 020 = 2000 kg (4400 lb) 030 = 3000 kg (6600 lb) 050 = 5000 kg (11000 lb) STANDARD LIFT (1) feet (m) 10 = 10 (3) 15 = 15 (4.5) 20 = 20 (6) XX = Specify lift in feet F = Without chain HAND CHAIN (2) XX = Specify drop in feet CE PACKAGE E = Compliance with the European Machinery Directive Note: MCH5 series manual chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 12

SM Series Manual Chain Hoists PROFESSIONAL Range 0.5 to 5 metric ton lifting capacity World class performance from a world class hoist for all the world's markets at a price that's out of this world! The Silver Series manual chain hoist meets all pertinent world standards. Hardened steel rollers supporting the load sheaves run smoother and last longer than bearings. Spur gear efficiency reduces operator effort. Double pawl and double guide rollers enhance performance, safety and reliability. The zinc-nickel-chrome finish is more durable and corrosion resistant than paint. Standard Features High strength steel frame and gear case provide external impact resistance. Reliable disc brake. Premium grade alloy load chain. Zinc plated hand chain. Phosphate solutioned swivel-latch hooks. Standard height of lift 3 m. Also available in "Flex" version (i.e. without load chain). SM010 SM Series Specifications Models Load Pull to lift Chain overhauled to No. of Weight of chain Chain Weight capacity rated load lift load 1 m chain falls per m of lift size with 3 m (10 ft) of lift kg kg m kg mm kg SM005 500 21 25 1 1.6 5.0 x 15 8 SM010 1000 34 39 1 1.9 6.3 x 18 12 SM015 1500 38 58 1 2.2 8.0 x 24 18 SM020 2000 36 75 2 2.8 6.3 x 19 16 SM030 3000 40 116 2 3.2 8.0 x 24 25 SM050 5000 43 187 2 4.6 9.0 x 27 39 B B G How to order A A Delivered as standard with 3 m (10 ft) of lift and 2.40 m (8 ft) of hand chain. Example: SM030-10-8-E C (avec = Latch linguet) D (sans = Throat linguet) C (avec = Latch linguet) D (sans = Throat linguet) For "Flex" version replace the height of lift and the length of control by "F". Example SM030-F-E E F E F J SM Series Dimensions (mm) Models A (min.) B C D E F G H J SM005 295 135 21 22 15 71 107 26 15 SM010 330 145 26 28 20 92 129 32 19 SM015 410 193 27 30 25 105 147 36 22 SM020 450 145 30 32 28 113 129 48 25 SM030 525 193 35 37 35 130 147 56 29 SM050 610 210 39 42 43 150 168 68 34 Note: SM Series manual chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 13

MLK - HLK Air Chain Hoists Features and benefits 14 Benefits Safety The CE mark on the MLK and HLK hoists is your assurance all the safety features are included in compliance with the European Machinery Directive. 100 % duty cycle Air hoists can be operated continuously, as air motor don't heat up! Environment Dust, dirt, moisture and corrosive gases are kept out of the motor by air pressure that runs it. This basic fact makes air hoists the first choice in foundries, electroplating shops, etc No electrical hazard As no electricity is used, the freedom from electrical shock and the use of air power in explosive environments are obvious advantages. This is why air hoists are used extensively in flammable environments found in chemical plants, refineries, etc. Spark resistant models are also available. Accurate load spotting Simple speed and directional controls provide precise spotting capabilities. Manual, easy to operate air valves admit air to the motor through a variable orifice. Complete control, from an inching crawl to full speed, is available without expensive electric control systems. Most parts interchangeable and low maintenance Motor, brake and throttle parts are interchangeable with all current Ingersoll-Rand air chain hoists. Ingersoll-Rand air chain hoists are designed and constructed for trouble-free maintenance. The inherent durability of air power contrasts with the potential problems of electrical systems! Features 1 - Latch type swivel hooks top and bottom Supported by anti-friction bearings. Bullard Burnham hooks available for all models, except spark resistant. 2 - Anti-friction bearings All bearings are either ball or roller type to minimize power-robbing friction. 3 - Internal muffler Reduces sound level to 85 dba. Located internally in valve chest for protection against damage. Element is woven to prevent corrosion and clogging. 4 - Inlet swivel, strainer and filter Combined to allow easy hookup from any direction. Swivel reduces hose fatigue, especially on hookmounted units. Strainer nipple and internal filter provide that extra assurance of clean air for maximum wear protection. 5 - Precision throttle valves For smooth operation and metering of air. Valves are poppet type for ease of maintenance. 6-100 % duty cycle Multi Vane motor High torque, low maintenance design with air porting under vanes for smooth operation, positive starting, good control and long life. 7 - Overload protection device Adjusted at the factory at 140 to 150 % of the safe working load.this device is fitted as standard on all models from 1 ton to meet the requirements of the CE Machinery Directive. 8 - Control adjustment screws Provide sensitivity and maximum speed control for pendent models. Adjustment of screws will provide maximum control for each hoisting application. 9 - PHS progressive pilot pendent control Furnishes a variable pressure signal to the valve chest where flow to hoist is metered accordingly. Air to run hoist motor does not travel through pendent, thus pendent length does not affect performance. Control hoses are flexible and easily converted to different lengths. Guards on either side of levers are cast-in for protection against accidental operation. 10 - Emergency stop button In the event of an emergency situation the operator can safely stop the hoist (and trolley): the emergency stop device is connected to a shut-off valve, in the hoist body, acting directly on the main air flow (and not only on the pendent air supply). 11 - Two-piece, single-line hook block Two-piece "clam shell" design entraps chain links and hook bearing without using small load bearing pins or fasteners. 12 - Link load chain Zinc plated steel chain as standard. Stainless steel chain available on spark resistant models. 13 - Chain container Fabric or metal container, as an accessory. 14 - Upper and lower limit stops Prevent dangerous overtravel of the hook in either direction, reducing possible damage to hoist or load. 15 - Built-in, cross-link protection Slack chain is guided into drive wheels by a specially designed opening which prevents dangerous cross-linking of chain. 16 - Exhaust air chain lubrication A small amount of exhaust air flows over chain and drive wheel. This flow lubricates chain from spent in-line lubrication of motor.

MLK - HLK Air Chain Hoists Features and benefits 20 - High strength aluminium housing 19 - Heat treated planetary gearing 18 - Manual brake release kit (optional) 17 - Dependable non-asbestos, self-adjusting disc brake 16 - Exhaust air chain lubrication 15 - Built-in, cross-link protection 14 - Upper and lower limit stops 13 - Chain container 12 - Link load chain 11 - Two-piece, single-line hook block 1 - Latch type swivel hooks top and bottom 2 - Anti-friction bearings 3 - Internal muffler 4 - Inlet swivel, strainer and filter 5 - Precision throttle valves 6-100 % duty cycle Multi Vane motor 7 - Overload prot. device (std. or optional according to lifting capacity) 8 - Control adjustment screws 9 - PHS progressive pilot pendent control 10 - Emergency stop button (with shut-off valve acting directly on the main air flow) 17 - Dependable non-asbestos, self-adjusting disc brake Air-operated disc brake balances brake effort to motor torque by sensing the air pressure in the valve chest. This provides precise control and eliminates back drop problems encountered with some mechanical brakes. If the air supply is interrupted, the pressure release causes instantaneous, automatic braking. The new brake design is protected from impact by a cast housing and is selfadjusting for the full life of the brake. 18 - Manual brake release kit Available as an accessory, this kit allows the operator to safely lower a suspended load in the event of a power failure. 19 - Heat-treated planetary gearing Planetary gearing system provides high torque capability by splitting the torque path, thereby dividing and balancing the load over more teeth. This assures longer life and reduced maintenance. 20 - High strength aluminium housing Strong yet lightweight for maximum portability and weather resistance. Ordering information is found on page 24 for MLK and HLK air hoists. Other products may either be ordered with a hoist by using the option code on that page or ordered individually using the "How to order" information following each product section. 15

MLK - MLKS Series Air Chain Hoists 0.25 to 1 metric ton lifting capacity The MLK family of hoists is suitable for severe duty use in the 0.25-1 metric ton range. The MLK is designed to be used as a high speed production hoist. The MLKS is designed for applications where the hoist is essentially used for very precise load positionning with short heights of lift (precision spotting version with a lower range of speeds). See pages 22 and 23 for accessories and pages 33 to 41 for manual and motorised trolleys. MLK and MLKS operating data at 90 psi (6.3 bar) Rated load Half load No load Models up down up down up down m/min m/min m/min m/min m/min m/min ML250KS 12.0 31.0 16.0 21.0 21.0 16.0 ML250K 31.0 36.0 44.0 34.0 52.0 30.0 ML500KS 6.7 20.0 9.0 13.0 13.0 10.0 ML500K 17.0 30.0 24.0 22.0 32.0 18.0 ML1000KS 3.4 10.0 4.6 6.7 6.7 4.9 ML1000K 9.0 15.0 12.0 11.0 16.0 9.0 Minimum hose size: 1/2" (13 mm) up to 12 ft (3.5 m) length and 3/4" (19 mm) over 12 ft to 50 ft (3.5 to 15 m) length. Above figures are based on 74 cfm (2.1 m 3 /min) for MLK models and 49 cfm (1.4 m 3 /min) for MLKS models, at 90 psi (6.3 bar) air supply at hoist inlet. ML500K-2C Models MLK and MLKS Series Specifications at 90 psi (6.3 bar) Load capacity Weight Control Suspension (1) No. of kg kg chain falls ML250KS-2A & ML250K-2A 250 Pendent Fixed lug 21.8 1 ML250KS-2C & ML250K-2C 250 Pendent Swivel top hook 21.8 1 ML250KS-2D & ML250K-2D 250 Pendent Rigid trolley 30.8 1 ML500KS-2A & ML500K-2A 500 Pendent Fixed lug 21.8 1 ML500KS-2C & ML500K-2C 500 Pendent Swivel top hook 21.8 1 ML500KS-2D & ML500K-2D 500 Pendent Rigid trolley 30.8 1 ML1000KS-2A & ML1000K-2A 980 (2) Pendent Fixed lug 27.7 2 ML1000KS-2C & ML1000K-2C 980 (2) Pendent Swivel top hook 27.7 2 ML1000KS-2D & ML1000K-2D 980 (2) Pendent Rigid trolley 36.7 2 The headroom dimension is 18 in (457 mm) for all models shown above. The standard height of lift is 3 m or 6 m. Non standard heights of lift can be ordered on special request. See "How to order" information page 24. (1) For computing weight of additional length of lift of non standard models, add 0.8 kg (1.75 lb) per metre of extra lift for one fall models, and 1.6 kg (3.5 lb) per metre of extra lift for double fall models. (2) To meet the European Machinery Directive, the lifting capacity of the ML1000K and ML1000KS models without overload protection device is limited to 980 kg. When fitted with this option their nominal lifting capacity is 1 metric ton. Note: MLK and MLKS Series air chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 16

MLKR Serie Air Chain Hoists 0.25 and 0.5 metric ton lifting capacity MLKR spark-resistant hoists have been designed to give maximum protection in hazardous environments. Components for spark-resistance are as follows: Bronze hooks. Stainless steel load chain. Stainless steel or aluminium lower hook blocks. Aluminium stop ring on 0.25 ton models. Beryllium copper trolley wheels. The load capacity and speed of MLKR units are reduced. A restricted motor is used to accomplish this, as stainless steel chain is not hardened and strength is less than standard alloy chain. See pages 22 and 23 for accessories and pages 33 to 41 for manual and motorised trolleys. MLKR operating data at 90 psi (6.3 bar) Rated load Half load No load Models up down up down up down m/min m/min m/min m/min m/min m/min ML250KR 7.9 11.6 10.4 11.0 12.8 9.1 ML500KR 4.0 6.1 5.2 5.5 6.4 4.6 Minimum hose size: 1/2" (13 mm) up to 12 ft (3.5 m) length and 3/4" (19 mm) over 12 ft to 50 ft (3.5 to 15 m) length. Above figures are based on 49 cfm (1.4 m 3 /min) at 90 psi (6.3 bar) air supply at hoist inlet. ML250KR -2C Models MLKR Series Specifications Load capacity Weight Control Suspension (1) No. of kg kg chain falls ML250KR-2A 250 Pendent Fixed lug 21.8 1 ML250KR-2C 250 Pendent Swivel top hook 21.8 1 ML250KR-2D 250 Pendent Rigid trolley 30.8 1 ML500KR-2A 500 Pendent Fixed lug 27.7 2 ML500KR-2C 500 Pendent Swivel top hook 27.7 2 ML500KR-2D 500 Pendent Rigid trolley 36.7 2 The headroom dimension is 18 in (457 mm) for all models shown above. The standard height of lift is 3 m or 6 m. Non standard heights of lift can be ordered on special request. See "How to order" information page 24. (1) For computing weight of additional length of lift of non standard models, add 0.8 kg (1.75 lb) per metre of extra lift for one fall models, and 1.6 kg (3.5 lb) per metre of extra lift for double fall models. Note: MLKR Series air chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 17

MLK, MLKS - MLKR Series Air Chain Hoists 0.25 to 1 metric ton lifting capacity MLK, MLKS and MLKR Series dimensions 0.25 to 1 ton lifting capacity Standard version : 0.25 & 0.50 t: 114 mm 1 t: 135 mm Spark Resistant version: 0.25 t: 114 mm 0.50 t: 135 mm Standard version: 0.25 & 0.50 t: 146 mm 1 t: 165 mm Spark Resistant version: 0.25 t: 146 mm 0.50 t: 165 mm Standard version: 0.25 & 0.50 t: 102 mm 1 t: 83 mm Spark Resistant version: 0.25 t: 102 mm 0.50 t: 83 mm Standard version: 0.25 & 0.50 t: 54 mm 1 t: 25 mm Spark Resistant version: 0.25 t: 54 mm 0.50 t: 25 mm Standard version: 0.25 & 0.50 t: 89 mm 1 t: 114 mm Spark Resistant version: 0.25 t: 89 mm 0.50 t: 114 mm 162 mm 343 mm Chain bucket *: Fabric: 19 mm Metal: 51 mm 457 mm 457 mm Yoke Pin Fabric chain bucket *: 5 m capacity: 394 mm 13.5 m capacity : 546 mm Metal chain bucket *: 8 m capacity: 457 mm 12 m capacity: 610 mm 1/2" NPT Swivel air inlet 67.5 mm Standard version: 0.25 & 0.5 t: 24 mm Spark Resistant version: 0.25 t: 28.5 mm Standard version: 1 t: 27 mm Spark Resistant version: 0.50 t: 28.5 mm Standard version: 0.25 & 0.50 t: 90.5 mm 1 t: 106.4 mm Spark Resistant version: 0.25 t: 90.5 mm 0.50 t: 106.4 mm Standard version: 0.25 & 0.50 t: 38 mm 1 t: 41.3 mm Spark Resistant version: 0.25 t: 38 mm Bottom of wheel 76 mm Lug mount 16 mm Hole dia. Yoke pin Fabric chain bucket *: 5 m capacity: 394 mm 13.5 m capacity : 546 mm Metal chain bucket *: 8 m capacity: 457 mm 12 m capacity: 610 mm 457 mm Standard version: 0.25 & 0.50 t: 29 mm 1 t: 64 mm Spark Resistant version: 0.25 t: 29 mm 0.50 t: 64 mm * Chain container capacities are for 1 part single lines. For 2 part lines, divide capacity by 2. 18

HLK - HLKR Series Air Chain Hoists 1 to 6 metric ton lifting capacity The HLK Series uses many of the same components as the MLK family of hoists, the main difference corresponding to a larger chain wheel (for 9.5 mm diameter chain) and a lower gear ratio to handle increased load capacities. Spark-resistant model HLKR: The one metric ton HLKR sparkresistant hoist has been designed to provide maximum protection in hazardous environments. Spark-resistant components are as follows: Bronze hooks. Stainless steel load chain. Stainless steel or aluminium lower hook blocks. Beryllium copper trolley wheels. Spark resistant components are also available for all other capacities in the HLK Series. See pages 22 and 23 for accessories and pages 33 to 41 for manual and motorised trolleys. HL3000K-2C HL4500K-2C HLK / HLKR Specifications and operating data at 90 psi (6.3 bar) (1) Load Rated load Half load No load No of Models capacity Up Down Up Down Up Down Control Suspension Weight (2) chain kg m/min m/min m/min m/min m/min m/min kg falls HL1000KR-2A 1000 7.9 11.3 9.4 9.1 12.2 7.9 Pendent Fixed lug 39.0 1 HL1000KR-2C 1000 7.9 11.3 9.4 9.1 12.2 7.9 Pendent Swivel top hook 38.1 1 HL1000KR-2D 1000 7.9 11.3 9.4 9.1 12.2 7.9 Pendent Rigid trolley 48.1 1 HL1500K-2A 1500 4.9 7.9 6.7 6.7 8.5 4.9 Pendent Fixed lug 39.0 1 HL1500K-2C 1500 4.9 7.9 6.7 6.7 8.5 4.9 Pendent Swivel top hook 38.1 1 HL1500K-2D 1500 4.9 7.9 6.7 6.7 8.5 4.9 Pendent Rigid trolley 74.4 1 HL2000K-2A 2000 4.0 5.5 4.6 4.6 6.1 4.0 Pendent Fixed lug 56.6 2 HL2000K-2C 2000 4.0 5.5 4.6 4.6 6.1 4.0 Pendent Swivel top hook 56.6 2 HL2000K-2D 2000 4.0 5.5 4.6 4.6 6.1 4.0 Pendent Rigid trolley 92.1 2 HL3000K-2A 3000 2.4 4.0 3.4 3.4 4.3 2.4 Pendent Fixed lug 56.6 2 HL3000K-2C 3000 2.4 4.0 3.4 3.4 4.3 2.4 Pendent Swivel top hook 58.5 2 HL3000K-2D 3000 2.4 4.0 3.4 3.4 4.3 2.4 Pendent Rigid trolley 92.1 2 HL4500K-2A 4500 1.4 3.0 2.3 2.6 3.2 2.0 Pendent Fixed lug 83.5 3 HL4500K-2C 4500 1.4 3.0 2.3 2.6 3.2 2.0 Pendent Swivel top hook 87.5 3 HL4500K-2D 4500 1.4 3.0 2.3 2.6 3.2 2.0 Pendent Rigid trolley 177.8 3 HL6000K-2A 6000 1.0 2.3 1.8 1.9 2.6 1.5 Pendent Fixed lug 106.1 4 HL6000K-2C 6000 1.0 2.3 1.8 1.9 2.6 1.5 Pendent Swivel top hook 112.5 4 HL6000K-2D 6000 1.0 2.3 1.8 1.9 2.6 1.5 Pendent Rigid trolley 200.5 4 Standard height of lift for all models is 10 ft (3 m). (1) Minimum hose size: 1/2" (13 mm) up to 12 ft (3.5 m) length and 3 /4" (19 mm) over 12 ft to 50 ft (3.5 to 15 m) length. Above figures are based on 74 cfm (2.1 m 3 /min) at 90 psi (6.3 bar) air supply at hoist inlet. (2) For computing weight of additional length of lift of non standard models, add 2 kg (4.4 lb) per metre of extra lift for one fall models, 4 kg (8.8 lb) per metre of extra lift for double fall models, 6 kg (13.2 lb) for three fall models, and 8 kg (17.6 lb) for four fall models. The HLK models are delivered with zinc plated steel load chain. The HLKR models are delivered with stainless steel load chain. 19

HLK - HLKR Series Air Chain Hoists 1 to 6 metric ton lifting capacity Dimensions for HLK Series 1 to 3 metric ton capacity and HLKR Series 1 metric ton C E B D 224 mm 413 mm 189 mm F 64 mm Chain bucket *: 6 m capacity: 568 mm 12 m capacity: 772 mm A 1/2" NPT Swivel air inlet 67.5 mm HL100K & HL1500K: 30.2 mm HL1000KR (Spark Resistant): 34.0 mm HL2000K: 34.9 mm HL3000K: 42.8 mm 187 mm 187 mm 260 mm 170 mm 224 mm 29 mm 189 mm 146 mm 32 mm 38 mm Bottom of wheel G Tread dia. H 48 mm Ø 1" Bolt Chain bucket *: 6 m capacity: 568 mm 12 m capacity: 772 mm K 1/2" NPT Swivel air inlet 67.5 mm * Chain container capacities are for 1 part single line. For 2 part lines, divide capacity by 2. Models HLK & HLKR Series Dimensions A B C D E F G H K mm mm mm mm mm mm mm mm mm HL1000KR 470 121 184 62 138 89 102 41 460 HL1500K 470 121 184 62 138 89 114 60 479 HL2000K 584 92 213 60 167 133 114 60 549 HL3000K 635 92 213 60 167 159 114 60 575 Note: HLK and HLKR Series air chain hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive. 20

HLK - HLKR Series Air Chain Hoists 1 to 6 metric ton lifting capacity Dimensions for HLK Series 4.5 and 6 metric ton capacity 4.5 t: 219 mm 6 t: 229 mm 413 mm 4.5 t: 198 mm 6 t: 185 mm 64 mm 4.5 t: 252 mm 6 t: 235 mm 4.5 t: 203 mm 6 t: 187 mm 4.5 t: 95 mm 6 t: 111 mm 1/2" NPT Swivel air inlet 4.5 t: 165 mm 6 t: 197 mm 4.5 t: 784 mm 6 t: 918 mm Chain bucket * 12 m capacity: 849 mm 67.5 mm 4.5 t: 252 mm 6 t: 235 mm 546 mm External dia. 221 mm 375 mm 116 mm Tread dia. 178 mm 1/2" NPT Swivel air inlet 178 mm Ø 1 1/8" Bolt Lug width 124 mm 92 mm Bottom of wheel 64 mm 41 mm 67.5 mm Chain bucket * 12 m capacity: 849 mm 24.5 m capacity: 1307 mm 4.5 t: 711 mm 6 t: 817 mm 4.5 t: 43 mm 6 t: 52 mm * Chain container capacities are for single line. For 3 part 4.5 ton units, divide capacity by 3. For 4 part 6 ton units, divide capacity by 4. 21

MLK and HLK Air Chain Hoists Accessories Top and Bottom Hooks (B or R) Hoist Capacity Bullard-Burnham Bronze latch type Series kg hook (part no.) hook part no. 250 CE110-KBB377 MLK-KRS304 MLK 500 CE110-KBB377 ML500KR-K377 1000 CE120-KBB377-1000 HLK-ABB377 HLK-SR377 1500 HLK-ABB377 HL1500K-SR377 HLK 2000 HL2000K-ABB377 HL2000K-SR377 3000 HL3000K-ABB377 HL3000K-SR377 4500 HL4500K-ABB377 HL4500K-SR377 6000 HL6000K-ABB377 HL6000K-SR377 Bullard-Burnham hooks are not available for spark resistant models. Bullard-Burnham spring loaded self closing hook (shown in open position). Metal chain container (S) Hoist Chain Container Series capacity* (m) part no. 4.0 ML10-K749 MLK 7.9 ML20-K749A 12.2 ML20-K749-20 24.0 MLK-K750-80 6.1 HLK-K750-20 HLK 12.2 HLK-K750-40 24.0 HLK-K750-80 * Chain containers are for 1 part single line. For 2 part lines, divide capacity by two; for 3 part lines by three, etc... Part no. MLK-K390 For all MLK and HLK hoists. Manual brake release kit (M) 55mm Fabric chain container (U) Hoist Chain Container Series capacity* (m) part no. MLK HLK 5.1 ML50K-K749-17 13.7 ML50K-K749-45 6.1 HLK-K749-20 12.2 HLK-K749-40 * Chain containers are for 1 part single line. For 2 part lines, divide capacity by two; for 3 part lines by three, etc. Piped away exhaust kits for MLK and HLK hoists (P) Part no. MHLK-KEXH This two-piece kit replaces swivel air inlet on hoist. Noise is reduced with addition of piped away exhaust hose. Use 1" (25.4 mm) dia. exhaust hose to minimize reduction of lifting speed. Echappement, 3/4" NPT connexion Exhaust port 3/4" NPT Alimentation Air supply d'air Link load chain Hoist Chain Part Chain Series Type no. (1) size (mm) MLK Zinc plated (2) M745Z 6.4 / 19.5 Stainless steel (3) M745S 6.4 / 19.5 HLK Zinc plated (2) H745Z 9.5 / 25.7 Stainless steel (3) H745S 9.5 / 25.7 (1) Specify length in feet (2) Standard models (3) For spark resistant models only Epoxy coating (E) Available on all models. Consists of surface preparation, metal primer and 2 coats of epoxy enamel. Filters, regulators, lubricators Part no. Size Flow rate Adj. pressure Bowl Height x (BSP) (m 3 /min) range (bar) capacity (dl) width (mm) Filter, regulator, lubricator C18-C4-FGK0 1/2 3.5 0.4-8.5 1.21 212 x 197 C28-C6-FGK0 3/4 4.5 0.4-8.5 1.81 238 x 237 Filter F18-C4-SK00 1/2 2.7 0.51 188 x 60 F28-C6-SK00 3/4 3.7 0.85 213 x 73 Lubricator L18-C4-LK00 1/2 2.4 1.21 212 x 60 L28-C6-LK00 3/4 4.4 1.81 238 x 73 22

MLK and HLK Air Chain Hoists Air Line and Control Accessories Recoil nylon air hose with fittings Part Hose Hose Max. working Min. working Compact coil Male BSP no. int. dia. length length length outside dia. fitting mm m m mm mm in Swivel both ends 12-20324 13 3.7 2.7 127 203 1/2 12-20325 13 7.6 5.5 203 203 1/2 33330 13 30.5 23.0 889 203 None 33410 19 7.6 5.2 229 330 3/4 12-20332 19 15.2 10.7 406 330 3/4 33430 19 30.5 21.5 736 330 None Part no. Hose trolleys Flange width mm D02-8888 59.2 to 127.0 D10-8888 127.0 to 222.3 Maximum hanging weight per unit 35 lb (16 kg). Can be adjusted to fit 1/2" to 1 1/4" (13 to 32 mm) outside diameter hose. Pendent handles Type Part Hose no. internal dia. For hoist only PHS2E-U 1/4" 2 button PHS2E-U with emergency stop button 4 button PHS4E-U with emergency stop button For hoist and motorised trolley PHS4E-U 1/4" Down Emergency stop Supply Emergency stop The PHS piloted pendent allows infinitely variable up and down speeds with complete operator control. It is delivered as standard with emergency stop. This safety device is designed for connection to a shut-off valve acting on the main air flow of the hoist (compulsory device to meet the EC Machinery Directive). Supply Up On On button Emergency stop button Left Up On On button Down Right Emergency stop button Quick exhaust valve Part For use Control Pendent length (1) Quantity no. on Series type m recommanded 20417 All IR Air Hoists PHS2E-U 18 pendent or 1 pair with 1 /4" Ø hose more All IR Air Hoists PHS4E-U 18 with motorised pendent or 2 pair trolleys with 1 /4" Ø hose more (1) For maximum efficiency, the valves must be installed between 1.5 and 2 m (5 to 7 ft) from the pendent handle. Quick exhaust valve, Part no. 20417 23

MLK and HLK Air Chain Hoists How to Order Series Available configurations for MLK & HLK Series Control Suspension Spark resistant Pendent 2-motor pendent Fixed lug Swivel top hook Rigid trolley Rigid trolley flat tread Hook-on trolley Hook-on trolley flat tread ML250K & KS 250 ML250KR 250 ML500K & KS 500 ML500KR 500 ML1000K & KS 1000 HL1000KR 2200 HL1500K 1500 HL2000K 2000 HL3000K 3000 HL4500K 4500 HL6000K 6000 Capacity (kg) This chart shows the large selection available to you in Ingersoll-Rand MLK and HLK air chain hoists. The completeness of the range makes it possible for you to obtain just the hoist you need for your operations. Refer to this chart for compatibility between models and options, and refer to the "How to Order" at the bottom of this page to specify in details the hoist configuration. Series Air consumption * Air consumption (m 3 /min) MLK 2.1 MLKR, MLKS 1.4 HL1000KR, HL1500K 2.1 HL2000K, HL3000K 2.1 HL4500K, HL6000K 2.1 TIR6600, TIR132 1.0 * at 90 psig (6.3 bar) How to order MLK and HLK air chain hoists: Specify hoist by completed model number as illustrated below. If a trolley is required, specify beam size and flange width. Specify options using the codes listed below The accessories can be ordered by using the part numbers shown on pages 22 and 23. Standard height of lift and length of control (for MLK Series only) The MLK Series are available with two different heights of lift as standard: with 3 m (10 ft) of lift + corresponding chain bucket, and 1.8 m (6 ft) of control or with 6 m (20 ft) of lift + corresponding chain bucket, and 4.8 m (16 ft) of control. They can also be ordered with higher lengths of lift as an option. Example: ML500K-2C10C-6U-E ML 500K 2 C 10 C 6 U E SERIES ML HL CAPACITY 250K = 250 kg 500K = 500 kg 1000K = 980 kg or 1000 kg 1500K = 1500 kg 2000K = 2000 kg 3000K = 3000 kg 4500K = 4500 kg 6000K = 6000 kg CONTROL 0 = No control 2 = Pendent PHS2 3 = 2 motor pendent PHS4 for hoist and trolley LIFT 10 = 10 ft (3 m) standard = Specify length in feet LOWER HOOK C = Steel snap hook R = Bronze snap hook B = Bullard hook, self closing LENGTH OF PENDENT CONTROL HOSE 6 = 6 ft (1.8 m) standard = Specify length in feet OPTIONS M = Manual release brake kit P = Piped away exhaust S = Steel chain container U = Fabric chain container E = Epoxy paint F = Foundry grade chain L = Overload protection device (2) SPECIAL VERSIONS R = Add for spark resistant (ML250KR, ML500KR and HL1000KR only) S = Add for slow speed spotting (ML250KS, ML500KS and ML1000KS only) SUSPENSION A = Fixed lug F08A (1) B = Bullard hook (self closing) R = Bronze snap hook C = Swivel top hook DA = Plain rigid trolley (universal wheels) HA DD (3) = Plain rigid trolley HD (3) (universal wheels wide flange) = Hand geared trolley (universal wheels) F08D (1) (3) = Hand geared trolley (universal wheels wide flange) = Vane motor trolley (universal wheels) = Vane motor trolley (universal wheels wide flange) CE PACKAGE E = Compliance with the European Machinery Directive (1) Hand chain length is 2.40 m (08 ft) on standard models. Non standard length to be specified in FEET. (2) To meet the European Machinery Directive, the lifting capacity of the ML1000K and ML1000KS models without overload protection device is limited to 980 kg. When fitted with this option their nominal lifting capacity is 1 metric ton. All HLK Series are delivered as standard with overload protection. (3) Wide flange trolleys available from 0.25 to 3 ton only. 24

Palair Plus Lube-Free Hoist 0.25 to 2 metric ton lifting capacity Conformance with FEM and CE Regulations PALAIR PLUS has been designed in conformance with the requirements set by the FEM Standard (classification 1Am), and the latest European Machinery Directive. Lube-free air motor PALAIR PLUS is powered by the unique, non metallic, geared tooth ROTORAIR motor, renowned for its durability in working with "poor" air in unfavourable conditions. This has been proven by field experience on winches and hoists in difficult environments such as construction, marine and mining. Life testing has now established that no oil at all is required to maintain its effective performance. The advantages are worth noting: No environmental pollution from the exhaust. Savings on installation and maintenance (no need to fill out-ofthe-way or forgotten oilers). The reliability of air hoisting is now available for clean rooms, food processing areas, the textile industry or any area where exhaust oil mist cannot be tolerated. The concept is also an insurance against irregular maintenance. Note: PALAIR PLUS will operate just as well with lubricated air. Chain lubrication is a separate maintenance item and must be performed as outlined in the operation and maintenance manual. Variable speed with "PHS" progressive pendent or pull chain control PALAIR PLUS is remote controlled by the "PHS" piloted pendent (Pendent High Sensitivity) allowing infinitely variable up and down speeds with complete operator control: The operator can precisely control the load with one hand on the pendent and the other hand guiding the load. The PHS pendent is fitted as standard with an emergency stop device acting directly on the main air flow (the shutoff valve is incorporated in the hoist body): This device is compulsory to meet the European Machinery Directives (as per EN418 standard). The PHS pendent is available in one motor version for a top hook suspension hoist or a hoist fitted with a manual trolley, and in two motor version for a hoist fitted with a motorised trolley. Overload Protection Device An overload protection device is already compulsory in several countries and the European Machinery Directive includes this requirement for working loads of 1000 kg and above. The PALAIR PLUS overload protection device meets all regulations without penalising performance, even at the rated capacity. The efficiency and accuracy of the system are excellent. The PALAIR PLUS overload protection device is adjusted at the factory at 120 % of the safe working load. In addition, it is completely integrated in the motor body, which does not penalise the headroom, unlike external devices. Standard features PHS remote control pendent with emergency stop device and shut-off valve integrated in the motor body. Overload protection from SWL1 ton (integrated in motor body). Compact and lightweight hoist body in aluminium alloy. Gear air motor with high starting torque, allowing good, low speed hoist control. Planetary reduction gearing enclosed in casing. Precision cut gears made from special heat treated steel, mounted on high strength bearings. Fail safe spring applied disc brake, which is fully self-adjusting. Being internally constructed, the brake is protected from impact damage and hostile environments. Integral top and bottom limit switches totally enclosed and protected in the hoist body. Integral air exhaust - reduces the sound level to below 85 dba. PAL500K-2C Chain guide for smooth and fast running of the chain with minimum wear. Case hardened electro zinc plated load chain (grade 80), conforms to DIN 5684 standard (more than a 5:1 safety factor). Bottom load hook has thrust bearing and safety latch. Special Epoxy primer and high quality finishing paint. Options See following pages. Rotorair motor cutaway 25

Palair Plus Lube-Free Hoist 0.25 to 2 metric ton lifting capacity Dimensions for hook mount hoists PAL250K, PAL310K, PAL500K, PAL630K & PAL1000K (mm) Minimum headroom: 459 Minimum headroom: 433 190 Chain buckets: A, B, C or D models 27 PAL250K, PAL310K & PAL500K 27 105 123 146 27 27 76 Air inlet 1/2" BSP * STOP 125 PAL630K & PAL1000K 105 123 146 STOP 150 94 150 194 224 244 344 Dimensions for hook mount hoists PAL800K, PAL1001K, PAL1600K & PAL2000K (mm) Minimum headroom: 554 Minimum headroom: 428 Chain Buckets: A, B or C models 190 27 32 PAL800K & PAL1001K 32 Air inlet 1/2" BSP * 125 PAL1600K & PAL2000K 194 288 344 Shut-off valve overload protection (within hoist body) 146 245 PHS2E-U Pendent shown with emergency stop Shut-off valve overload protection (within hoist body) 146 PHS2E-U Pendent shown with emergency stop Heights of lift The Palair Plus Series air hoists are available in standard version with two different heights of lift: With 3 m height of lift, plus corresponding chain bucket and 2 m of control. Or with 6 m height of lift, plus corresponding chain bucket and 5 m of control. They can also be ordered with higher heights of lift as an option. (See "How to Order"). Models Minimum headroom (mm) Hook mount PAL250K 433 435 PAL310K 433 435 PAL500K 433 435 PAL630K 459 469 PAL1000K 459 469 PAL800K 428 435 PAL1001K 428 435 PAL1600K 554 533 PAL2000K 554 533 Rigid trolley suspensions Trolley mount The Palair Plus Series can be equipped with the TIR6600 rigid mount trolleys which are available in plain, geared or motorised versions. Robust structure in steel, with adjustable side plates to suit a wide range of beam widths. Special profile wheels to run on all types of beams (universal). Variable speed remote control. Motorised version with lube-free air motor, reduction gearing and fail safe automatic brake enclosed in casing Control of both hoist and trolley with two motor PHS pendent: The precision operation is particularly important when accelerating / decelerating loads to minimise any dangerous load "swinging". * Recommanded diameter of supply hoses (piping, filter, etc.) is 3/4" for a supply lengths longer than 10 meters. Note: Dimensions are subject to change. Please contact technical sales for certified prints. * Lubricating the PALAIR PLUS under motorised trolley has no detrimental effect on its operating performance. 26

Palair Plus Lube-Free Hoist 0.25 to 2 metric ton lifting capacity Dimensions for trolley mount hoists PAL250K, PAL310K, PAL500K, PAL630K & PAL1000K (mm) Plain and geared trolley Motorised trolley 187 Ø 146 187 164 259 187 39 230 Ø 146 29 187 164 39 191 29 469 min. (630 & 1000 kg models) 129 114 195 435 min. (250, 310 & 500 kg models) 129 114 195 245 190 27 Air inlet 1/2" BSP * Hoist with PHS pendent or cord control 224 125 244 344 469 min. (630 & 1000 kg models ) 435 min. (250, 310 & 500 kg models ) 27 224 Air inlet 3/4" BSP 125 27 Chain buckets: A, B, C or D models 27 STOP 245 76 150 PHS4E-U, 2 motor pendent shown with emergency stop 150 Dimensions for trolley mount hoists PAL800K, PAL1001K, PAL1600K & PAL2000K (mm) Plain and geared trolley Motorised trolley 187 Ø 146 187 164 259 187 39 230 Ø 146 29 187 164 39 191 29 533 min. (1600 kg & 2000 kg models) 435 min. (800 kg & 1001 kg models) 129 114 195 129 114 245 195 190 Air inlet 1/2" BSP * Hoist with PHS pendent or cord control 125 344 533 min. (1600 kg & 2000 kg models) 435 min. (800 kg & 1001 kg models) Air inlet 3/4" BSP 125 27 32 288 Chain buckets A, B or C models 27 32 288 STOP 245 94 150 PHS4E-U, 2 motor pendent shown with emergency stop 150 * Recommanded diameter of supply hoses (piping, filter, etc.) is 3/4" for a supply lengths longer than 10 meters. Note: Dimensions are subject to change. Please contact technical sales for certified prints. 27

Palair Plus Lube-Free Hoist 0.25 to 2 metric ton lifting capacity Hoist Specifications (1) Nominal Falls of Max. speed / Rated load Max. speed / No load Max. free Air cons. Weight Weight of Models load cap. load chain Hoisting Lowering Lowering Hoisting air cons. for 1 m lift (3) chain 1 m lift kg m/min m/min m/min m/min m 3 /min m 3 kg kg Palair Plus fitted with zinc plated alloy steel load chain PAL250K 250 1 20 23 30 16 2.2 0.11 15 0.54 PAL500K 500 1 15 27 30 16 2.2 0.15 15 0.54 PAL1000K 980/1000 (2) 2 7.5 13.5 15 8 2.2 0.30 18 1.08 PAL1001K 980/1000 (2) 1 7 13 14 8 2.2 0.32 19 1.10 PAL2000K 2000 2 3.5 6.5 7 4 2.2 0.63 24 2.20 Palair Plus fitted with stainless steel load chain PAL250K X 250 1 20 23 30 16 2.2 0.11 15 0.54 PAL310K X 310 1 18 24 30 16 2.2 0.12 15 0.54 PAL630K X 630 2 9 12 15 8 2.2 0.24 18 1.08 PAL800K X 800 1 8 12 14 8 2.2 0.28 19 1.10 PAL1600K X 1600 2 4 6 7 4 2.2 0.56 24 2.20 (1) Performance is given with air pressure of 6.3 bar (90 psi) Working pressure range: 5 to 7 bar (70 to 100 psi). (2) When any PAL1000K & PAL1001K is ordered with overload protection (option "S"), the hoist is automatically delivered marked with SWL 1 ton. Without this option, the nominal capacity is limited to 980 kg. (3) Weights are given with standard height of lift = 3 m, standard length of control = 2 m Flange Flange Minimum Max. traverse Max. traverse Free air Weight Models width adjustment curve radius speed / 1 ton load speed / 2 ton load consumption (trolley only) mm mm m/min m/min m 3 /min kg Plain rigid universal trolley Trolley specifications (1) PRU Standard 83 to 152 1067 15.5 PRUW Wide 152 to 305 1067 20.5 Geared rigid universal trolley GRU Standard 83 to 152 1067 16.8 GRUW Wide 152 to 305 1067 21.8 Vane motor driven universal trolley HU Standard 83 to 152 1067 27 24 0 to 1.2 20.5 HUW Wide 152 to 305 1067 27 24 0 to 1.2 25.5 (1) For vane motor trolleys, performance is given with air pressure of 6.3 bar (90 psi) Working pressure range: 5 to 7 bar (70 to 100 psi). 28

Palair Plus Lube-Free Hoist 0.25 to 2 metric ton lifting capacity How to order Please specify the required configuration for each order, according to the model codes below. NOTE: All models are delivered as standard with emergency stop device (main air shut-off), EC declaration of conformity, instruction manual and CE mark on the hoist conforming to specifications. In addition, PAL1600K and PAL2000K are fitted as standard with overload protection device. When any PAL1000K and PAL1001K is ordered with the overload protection option "S", the hoist is then automatically delivered marked with SWL 1 ton. Without this option, the nominal capacity is limited to 980 kg. Chain bucket capacities have to be twice the height of lift for double fall hoists (PAL630K, PAL1000K, PAL1600K, and PAL2000K) Example: PAL1600K-3HU8M-7CRX-E PAL1600K 3 HU 8M 7 CR X E Palair Plus Series with zinc plated alloy steel load chain PAL250K PAL500K PAL1000K PAL1001K PAL2000K PAL250K PAL310K PAL630K PAL800K PAL1600K = 250 kg = 500 kg = 980 kg /1000 kg = 980 kg /1000 kg = 2000 kg Palair Plus Series when fitted with stainless steel load chain (option "X") = 250 kg = 310 kg = 630 kg = 800 kg = 1600 kg CONTROL 2 = One motor PHS pendent (for hoist only) 3 = Two motor PHS pendent (for hoist and motorised trolley) A C SUSPENSION = Fixed lug mount = Swivel top hook PRU = Plain rigid universal trolley PRUW = Plain rigid universal trolley for wide beam GRU = Geared rigid universal trolley GRUW = Geared rigid universal trolley for wide beam HU HUW = Vane motor driven universal trolley = Vane motor driven universal trolley for wide beam HEIGHT OF LIFT IN METRES (i.e. 8M = 8 metres) (1) LENGTH OF CONTROL IN METRES (i.e. 7 = 7 metres) (1) OPTIONS A = Chain bucket - 6 m capacity B = Chain bucket - 12 m capacity C = Chain bucket - 24 m capacity (18 m capacity for PAL800K, PAL1001K, PAL1600K and PAL2000K) D = Chain bucket - 36 m capacity (for PAL250K, PAL310K, PAL500K and PAL1000K only ) R = Corrosion & Spark resistant package (2) S = Overload protection (Delivered as standard on PAL1600K and PAL2000K hoists) Stainless steel load chain (3) X = Must be used only for derated models specially designed to be fitted with stainless steel load chain E = COMPLIANCE WITH THE EUROPEAN MACHINERY DIRECTIVE (1) Heights of lift and lengths of control: The Palair Plus Series air hoists are available in standard version with two different heights of lift: With 3 m of lift, plus corresponding chain bucket and 2 m of control. Or with 6 m of lift, plus corresponding chain bucket and 5 m of control. They can also be ordered with higher lifts as an option. (Please specify figures in metres). (2) Corrosion and spark resistant package includes: - Marine paint "P" (on aluminium area). - Hooks, attachments and bottom block sprocket, if any are zinc plated (20 µ) - Air blows to displace any gas in driving sprocket area. - Solid bronze wheels and rubber bumpers on trolleys. Note: the Palair Plus Series with stainless steel load chain can also be fitted with the option "R". (3) Stainless steel load chain option, implies a derating of the nominal capacity of the hoist (see specific associated models above). 29

Palair Premium Food Grade Air Hoist 250 to 980 kg lifting capacity 30 Palair Premium: The first U.S.D.A. accepted air chain hoist in the United States. The U.S.D.A. accepted features and lube free operation make this hoist ideally suited for industries in food processing, pharmaceuticals, clean rooms, paint booths, textiles, or wherever oil-free operation and corrosion resistance is required. Here is why the Palair Premium has U.S.D.A. acceptance for meat and poultry equipment as listed in the FSIS Directive 11220.1. Corrosion resistance materials - metal parts are either stainless steel 316, electroless nickel treated or nickel diffused. Electroless nickel is a high-heat chemical treatment and provides high wear durability and will not flake off like paint. Stainless steel 316 is highly corrosion resistant and is used for load hooks, bottom blocks and load chain for models with these stainless steel options. Nickel diffused is a patented nickel treatment used on Ingersoll-Rand's full strength corrosion resistant chain. A combination of stainless steel or electroless nickel hooks, hook blocks, and nickel diffused chain provides maximum spark and corrosion resistance with the lifting parts for your "clean environment" application. The gear motor requires no air supply lubrication, therefore exhaust air is as clean and dry as the air supplied. Double protected - gear case is sealed and uses U.S.D.A. H-1 type grease. All bearings are permanently lubricated and sealed on both sides for U.S.D.A. acceptance. Washable and steam cleanable. Drain holes are provided in the upper hoist body and lower hook block to ensure draining after wash down. No flaking of paint chips. Nonmetal parts are unpainted to prevent contamination. Palair Premium goes beyong U.S.D.A. requirements Lubri-Link Green - Ingersoll-Rand's exclusive U.S.D.A. accepted food grade chain lubricant provides the load chain with the recommended protection it needs. Trolley hoist applications - an electroless nickel plain hook-on trolley provides the same level of corrosion resistance protection as the hoist. Stainless steel piped away exhaust kit allows the exhaust air to be piped away from the application. Abrasion, heat, and oil resistant bright yellow pendent hoise is highly visible and easy to clean. Gear motor The Palair Premium has a gear type motor, especially suitable for hoist duty without supply air lubrication. Its two moving parts (two gears) are made from a high-strength, durable composite material that allows lube-free motor oparation. This "two moving part" design provides high reliability and low maintenance even in "dirty air" environments. PAL630K-2C3M-2F3A (shown without emergency stop device) The user is cautioned to check carefully the local and / or national standards, codes, etc. which may affect the selection and use of equipment in the intended environment. The selection of the correct corrosion resistant features is the responsibility of the customer. Note: Palair Premium Series Chain Hoists are delivered as standard with the CE mark in compliance with the European Machinery Directive.

Palair Premium Food Grade Air Hoist 250 to 980 kg lifting capacity Description of corrosion resistance (F1, F2 or F3) Level of Corrosion resistance material Maximum lifting capacity available corrosion Hoist Pendent Top hook Bottom hook Load Single fall Double fall resistance body control assembly assembly chain kg kg F1 Electroless Nickel Electroless Nickel Electroless Nickel Electroless Nickel Nickel diffused 500 980 F2 Electroless Nickel Electroless Nickel Electroless Nickel Stainless Steel Nickel diffused 315 630 F3 Electroless Nickel Electroless Nickel Electroless Nickel Stainless Steel Stainless Steel 315 630 Specifications (1) Load Falls of Max. speed / rated load (2) Max. speed / no load (2) Max. free Total Weight of Models capacity load chain Lifting Lowering Lifting Lowering air consump. Weight (3) chain 1 m lift kg m/min m/min m/min m/min m 3 /min kg kg Palair Premium with nickel diffused load chain PAL250K F 250 1 20 23 30 16 2.2 15 0.54 PAL500K F 500 1 15 27 30 16 2.2 15 0.54 PAL1000K F 980 2 7.5 13.5 15 8 2.2 18 1.08 Palair Premium with stainless steel load chain PAL310K F 310 1 18 24 30 16 2.2 15 0.5 PAL630K F 630 2 9 12 15 8 2.2 18 1 (1) Performance is given with air pressure of 6.3 bar (90 psi) Working pressure range: 5 to 7 bar (70 to 100 psi) Standard height of lift = 3 m, standard length of control = 2 m. (2) Variable speed according to pressure applied on PHS pendent. Dimensions (mm) Chain buckets Minimum headroom: 459 Minimum headroom: 433 190 Chain buckets: A or B models 27 105 123 146 27 27 Air inlet: 1/2" BSP STOP 125 224 194 244 344 Shut-off valve overload protection (incorporated within hoist body) 146 245 Used with Hoist Max. lift Bucket Series (m) Part no. * PAL250K F 6 CB250/1000-6M PAL250K F 12 CB250/1000-12M PAL310K F 6 CB250/1000-6M PAL310K F 12 CB250/1000-12M PAL500K F 6 CB250/1000-6M PAL500K F 12 CB250/1000-12M PAL630K F 3 CB250/1000-6M PAL630K F 6 CB250/1000-12M PAL1000K F 3 CB250/1000-6M PAL1000K F 6 CB250/1000-12M * Part numbers to be used for ordering chain buckets separately. For ordering a chain bucket together with a hoist, please indicate A or B in the hoist model code as indicated in the "How to Order" information on the following page. PAL250K F PAL315K F PAL500K F 76 PAL630K F PAL1000K F PHS2 Pendent shown with emergency stop 31

Palair Premium Food Grade Air Hoist 250 to 980 kg lifting capacity D E F Manual Trolleys for Palair Premium Series B C ØG A J K ØH PT005A-EN Dimensions (0.5 ton trolley) A B C D E 64 254 114 154 29 F G H J K 102 87 57 25 227 PT010A-EN Dimensions (1 ton trolley) A B C D E 63 321 141 175 41 F G H J K 111 103 70 29 254 Trolleys Specifications Load capacity Flange Minimum beam Minimum curve Weight Models (kg) adjustment (mm) height (mm) radius (mm) (kg) PT005A-EN 500 67-118 102 610 8 PT010A-EN 1000 76-133 127 914 13 Description Palair Premium Accessories Stainless steel Coude elbow inox fitting Piped away exhaust kit Part no. 3609-0282 Ø 1" NPT Joint O-ring torique Part no. Air inlet swivel 71079339 Quick exhaust valve kit * 20417 Piped away exhaust kit 3609-0282 * Necessary for length of control above 18 m (two valves are required for one hoist). Boulon Stainless inox steel bolt Joint O-ring torique Lubri-Link Green Ingersoll-Rand's U.S.D.A. accepted chain lubricant. Environmentally safe in non-aerosol plastic bottle and can be air freighted. Triples the time between applications. Triples the life of the hoist load chain and sprocket. Triples the barrier shield against rust and corrosion. How to order Specify hoist by complete model number as illustrated below. Example: PAL630K-2C6M-5F3B-E = 630 kg air hoist with pendent control, swivel top hook, 6 m height of lift, and 5 m of control, level of corrosion resistance F3 (stainless steel load chain and hook, available for 310 and 630 kg models only), chain bucket (6 m capacity for a double fall hoist) and CE mark. PAL630K -2 C 6M - 5 F3 B -E SERIES / CAPACITY With nickel diffused chain PAL250K = 250 kg PAL500K = 500 kg PAL1000K = 980 kg With stainless steel chain PAL310K = 310 kg PAL630K = 630 kg CONTROL 2 = One motor PHS2 Pendent SUSPENSION A = Fixed lug C = Swivel top hook HEIGHT OF LIFT 3M = standard lift 3 m (10 ft) = Specify height LENGTH OF PENDENT 2M = standard length 2 m (6 ft) = Specify length LEVEL OF PROTECTION F1 F2 F3 See description of the three different levels page 31 CHAIN BUCKETS A = Capacity 6 m / 1 fall 3 m / 2 falls B = Capacity 12 m / 1 fall 6 m / 2 falls CE PACKAGE E = Compliance with the European Machinery Directive 32

Trolleys for MLK, HLK & Palair Plus Series Air Hoists Selection Guide Ingersoll-Rand offers a wide variety of plain, geared or powered trolleys for use with the MLK, HLK and Palair Plus Series air chain hoists. Trolleys are available in either hook-on or rigid mount style. For maximum convenience and lifting system integrity, it is recommended that the trolley be ordered at the same time as the hoist by using the appropriate model driver suspension code shown on the corresponding pages (See MLK / HLK and Palair Plus How to Order information). To order a trolley separately, use the part number in the How to Order section specific to that trolley. On the following pages you will find information relating to the various trolleys offered by Ingersoll-Rand. The chart below cross references all air chain hoist models and sizes with the recommended trolleys. Note: be sure to follow safe installation and operating procedures with any overhead system. Please call an authorised I-R distributor or I-R representative for assistance with application and selection. Standard trolleys (1) For use with Plain hook-on Plain rigid Geared hook-on Geared rigid Motorised hoist Series trolley trolley trolley trolley trolley ML250K / 500K (KS) ML1000K (KS) HL1000KR HL1500K HL2000K HL3000K HL4500K HL6000K TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH TIR132S-P00AH TIR132S-P00AH or or or or or or or PT005A PT010A PT010A PT020A PT020A PT030A PT050A-8 RT010A RT010A TIR6600S-P00AL TIR6600S-P00AL TIR6600S-P00AL TIR6600S-P00AL TIR132S-P00AP TIR132S-P00AP TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR132S-G08AH TIR132S-G08AH TIR6600S-G08AM TIR6600S-G08AM TIR6600S-G08AL TIR6600S-G08AL TIR6600S-G08AL TIR6600S-G08AL TIR132S-G08AH TIR132S-G08AH TIR6600S-307AM TIR6600S-307AM TIR6600S-307AL TIR6600S-307AL TIR6600S-307AL TIR6600S-307AL TIR132S-307AP TIR132S-307AP PAL250K / 500K PAL1000K PAL10001K PAL2000K TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH TIR6600S-P00AH or or or or PT005A PT010A PT010A PT020A TIR6600S-P00AS TIR6600S-P00AS TIR6600S-P00AS TIR6600S-P00AS TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AH TIR6600S-G08AS TIR6600S-G08AS TIR6600S-G08AS TIR6600S-G08AS TIR6600S-307AS TIR6600S-307AS TIR6600S-307AS TIR6600S-307AS Spark-resistant trolleys (1) For use with Plain hook-on Plain rigid Geared hook-on Geared rigid Motorised hoist Series trolley trolley trolley trolley trolley ML250KR / 500KR TIR6600B-P00AH or PT005A-SB RT010ASB TIR6600B-G08AH TIR6600B-G08AM TIR6600B-307AM HL1000KR TIR6600B-P00AH or PT010A-SB TIR6600B-P00AL TIR6600B-G08AH TIR6600B-G08AL TIR6600B-307AL HL1500K TIR6600B-P00AH or PT020A-SB TIR6600B-P00AL TIR6600B-G08AH TIR6600B-G08AL TIR6600B-307AL HL2000K TIR6600B-P00AH or PT020A-SB TIR6600B-P00AL TIR6600B-G08AH TIR6600B-G08AL TIR6600B-307AL HL3000K TIR6600B-P00AH or PT030A-SB TIR6600B-P00AL TIR6600B-G08AH TIR6600B-G08AL TIR6600B-307AL HL4500K TIR132B-P00AH or PT050A-SB TIR132B-P00AP TIR132B-G08AH TIR132B-G08AH TIR132B-307AP HL6000K TIR132B-P00AH TIR132B-P00AP TIR132B-G08AH TIR132B-G08AH TIR132B-307AP PAL250K RX TIR6600B-P00AH or PT005A-SB TIR6600B-P00AS TIR6600B-G08AH TIR6600B-G08AS TIR6600B-307AS PAL310K RX TIR6600B-P00AH or PT005A-SB TIR6600B-P00AS TIR6600B-G08AH TIR6600B-G08AS TIR6600B-307AS PAL630K RX TIR6600B-P00AH or PT010A-SB TIR6600B-P00AS TIR6600B-G08AH TIR6600B-G08AS TIR6600B-307AS PAL800K RX TIR6600B-P00AH or PT010A-SB TIR6600B-P00AS TIR6600B-G08AH TIR6600B-G08AS TIR6600B-307AS PAL1600K RX TIR6600B-P00AH or PT020A-SB TIR6600B-P00AS TIR6600B-G08AH TIR6600B-G08AS TIR6600B-307AS (1) Note: the above model numbers correspond to standard models. For wide flange trolleys see How to Order section of the relevant trolleys. 33

PT Trolley Series Plain hook-on, 0.5 to 5 metric ton capacity A plain hook-on style trolley rated for both manuel or powered hoists; the versatility to fit most types of beams; with compatibility to all hoist brands. Selection criteria The standard models are designed for more permanent installations with usual beam widths. The PT-8 Series are designed to offer a maximum versatility; they feature a wider hanger shaft with suspension bail allowing hoist attachment either directly to the shaft or to the suspension bail provided. The -8 Series are ideal for frequent hoist change-out or oversize loads. Standard features The 5:1 design factor allow the PT Series to be used with both manual or powered hoists. Meets pertinent European standards. The side plates, including the rails sweeps/drop stops, are made of cold formed steel for strength, durability and even load distribution. The wheel axles are "rivet-locked" in place so they don't come loose. They are not knurled, welded or modified bolts. The wheels are cast iron. The universal tread fits either flat or tapered beams. They are mounted on sealed, "lube-for-life" bearings for smoother rolling with less effort. Spark and corrosion resistant options include electroless nickel plating, or for maximum spark resistance, a solid bronze alloy. PT Series trolleys are painted black for "universal" coordination with hoists of all colours. Specifications Load Flange Minimum beam Minimum curve Models capacity adjustment height radius Weight kg mm mm mm kg PT Series with standard shaft PT005A 500 67-118 102 914 8 PT010A 1000 76-133 127 914 13 PT020A 2000 85-152 152 1219 24 PT030A 3000 102-159 203 1524 30 PT050A 5000 118-184 254 1524 47 PT-8 Series with wide shaft PT005-8 500 68-205 102 914 9 PT010-8 1000 76-205 127 914 14 PT020-8 2000 85-205 152 1219 25 PT030-8 3000 102-205 203 1524 35 PT050-8 5000 118-205 254 1524 51 Note: PT manual trolley Series are excluded from the scope of the European Machinery Directive. 34

PT Trolley Series Plain hook-on, 0.5 to 5 metric ton capacity B J M C F G H L E A1 A Suspension Anneau de bail suspension supplied sur with PT-8 modèles models larges only. uniquement. Not required for most applications. Suspension du palan possible soit par cet anneau soit directement sur l'entretoise. S1 D K R N P, P1 Models PT Series Dimensions A A1* B C D E F G H mm mm mm mm mm mm mm mm mm PT005 64 156 254 114 25 102 29 87 57 PT010 63 156 321 141 29 111 41 103 70 PT020 63 154 378 165 30 133 33 146 108 PT030 66 216 358 165 41 138 41 146 108 PT050 65 216 392 171 33 146 57 157 111 Models PT Series Dimensions (continued) J K L M (min.) N (min.) P P1 * R S1 * mm mm mm mm mm mm mm mm mm PT005 22 19 154 27 100 227 311 32 41 PT010 22 25 175 37 107 254 327 38 41 PT020 32 30 191 24 110 284 335 38 41 PT030 32 37 216 41 137 314 359 51 65 PT050 41 37 248 41 168 378 397 64 65 * A1, P1 and S1 apply to the PT-8 models only. How to order Specify by complete model number as illustrated below. Note: the S.COR.E option is available for the standard models only. Example: PT010A-EN PT 010 A - EN SERIES CAPACITY FLANGE WIDTH S.COR.E CONFIGURATION PT = Plain trolley 005 = 500 kg 010 = 1000 kg 020 = 2000 kg 030 = 3000 kg 050 = 5000 kg A = Standard width - 8 = 8" (203 mm) hanger shaft EN EP SB = Electroless nickel plate on all trolley components (PT005 and PT010 models only) = Electroless nickel plate wheels and hanger shaft only = Solid bronze wheels and electroless nickel plate hanger shaft 35

TVP & TVG Trolleys Series Plain, 0.5 to 10 metric ton Geared, 1 to 10 metric ton TVG010 geared trolley TVP010 plain trolley Compact trolleys particularly suitable for the VL2, MCH5 and SM manual chain hoists. The TVP and TVG Series can also be used for translating loads with air chain hoists. They feature a patented adjusting system allowing quick and easy installations. Standard features Patented, quick adjustable, "Threaded bolt" suspension shaft fits a wide variety of beam widths. No hand tools are required to assemble and adjust the trolley. Trolleys wheels and side plates rotate freely on the threaded suspension shaft. This allows the trolley to maintain the load on all four wheels, even if they encounter irregularities such as welded joints on the beam surface. Design factor of 5:1 allows TVP and TVG to be used with both manual and powered hoists per ANSI B30.16. Unique suspension lug allows either standard hook-on or direct mounting to the MCH5 and VL2 chain hoists using the top hook pin. This provides a more rigid mounting and saves headroom (0.5 to 2 ton models only). Universal solid cast wheels fit both flat and tapered beams. Steel side plates incorporate integral bumpers which also serve as drop stops. Industrial grade, maintenance free, sealed ball bearings are used in all trolley wheels for smoother operation with less effort. TVP / TVG Trolley Series Specifications Model no. Model no. Load Standard flange Minimum Minimum Weight Weight Plain trolley Geared trolley capacity adjustment beam height curve radius TVP models TVG models kg mm mm mm kg kg TVP005 500 50-125 100 900 6 TVP010 & TVG010 1000 60-125 125 1300 10 14 TVP020 & TVG020 2000 75-155 150 1500 18.5 23.5 TVP030 & TVG030 3000 90-170 175 2000 26 33.5 TVP050 & TVG050 5000 100-175 200 2600 44 53.5 TVP100 & TVG100 10000 150-175 200 (1) 96 101 (1) TVP100 and TVG100 are two-trolley systems. Curved track is not recommended. Note: TVP and TVG Trolley Series are excluded from the scope of the European Machinery Directive. 36

TVP & TVG Trolleys Series Plain, 0.5 to 10 metric ton Geared, 1 to 10 metric ton G B F W B E W A A D D Suspension Anneau de lug pivoting suspension direction pivotant C C Plain trolley (TVP) 0.5 to 5 ton capacity Geared trolley (TVG) 1 to 5 ton capacity Plain and geared trolleys (TVP / TVG) 10 ton capacity B E W A D C Models TVP / TVG Trolley Series Dimensions A B C D (1) E (2) F G mm mm mm mm mm mm mm TVP005 120 196 190 125 55 84 TVP010 & TVG010 120 254 190 125 267 80 109 TVP020 & TVG020 150 300 232 155 303 100 129 TVP030 & TVG030 180 340 258 170 339 113 149 TVP050 & TVG050 200 383 270 175 346 125 169 TVP100 & TVG100 200 790 270 175 346 125 169 (1) "D" dimension is equal to the dimension shown minus the beam flange width. (2) "E" dimension applies to geared (TVG) trolleys only. Note: Dimensions are approximate and subject to change. Please contact factory for certified prints. How to order Specify trolley by complete model number as illustrated below. Example: TVP010CP TV P 010 CP SERIES TROLLEY TYPE P = Plain trolley G = Geared trolley CAPACITY 005 = 500 kg (plain trolley only) 010 = 1000 kg 020 = 2000 kg 030 = 3000 kg 050 = 5000 kg 100 = 10000 kg S.COR.E CONFIGURATION CP = Copper plated SB = Solid bronze CHAIN DROP FOR GEARED TROLLEYS 10 = Standard height 10 ft (3 m) = Specify chain drop in feet 37

Motorised and Manual Trolleys for Air Chain Hoists Series TIR 0.25 to 6 metric ton capacity Rigid or Hook Mount The TIR trolley Series offers unique flexibility to fit the MLK, HLK and Palair Plus air chain hoists for all suspension types motorised, hand chain, plain in rigid or hook mount versions. (Rigid mount as standard for HLK Series and with lug adapter for MLK and Palair Plus Series) TIR Trolleys are supplied as standard equipment when suspension model driver DA, DD, F08A, F08D, HA, HD are specified for the HL1000KR, HL1500K, HL2000K, HL3000K, HL4500K and HL6000K (see How to Order section page 34). The TIR trolleys may also be used as a hook-on trolley with any hoist up to 6 ton capacity (see How to Order section page 40 to order separately). Standard features Meets european standards for hoisting requirements. 5:1 safety factor (minimum). All steel construction. Rail sweeps are integral with the side plates. Cast iron universal wheels mounted on permanently greased sealed bearings Fit both flat and tapered beam flanges. Tight turning radius will negotiate a 42 " (1067 mm) radius beam. Standard flange adjustment from 83 mm to 152 mm up to 3 ton capacity and 108 mm to 184 mm up to 6 ton capacity. Modular trolley frame allows conversions for hook-on, plain rigid, geared and motorised configurations in the field. Motorised versions with lube-free air motor, reduction gearing and fail safe automatic brake enclosed in casing. Control with piloted PHS pendent (one or two motor control available). Low air consumption uses only 35 cfm (1 m 3 /min). Options Spark resistant models with bronze wheels. Wide flange kit to fit beam flange widths from 152 to 305 mm (for TIR6600 only). Rigid lug adapter required for mounting MLK and Palair Plus air hoists under TIR6600 trolley. TIR6600 motorised trolley TIR6600 plain trolley MLK rigid lug adapter Hook-on adapter Note: TIR MANUAL Trolley Series are excluded from the scope of the European Machinery Directive. Note: TIR motorised Trolleys are designed to be fitted to an IR air chain hoist. Therefore they are not delivered with a CE mark. It is the distributor and or users responsibility assembling the two products to it's final configuration, i.e. trolley hoist to issue the declaration of conformity and affix the CE mark on the complete machine. 38

Motorised and Manual Trolleys for Air Chain Hoists Series TIR 0.25 to 6 metric ton capacity Rigid or Hook Mount TIR6600 Series Specifications Trolley Load Min. curve Std. flange Hand chain / Weight type capacity radius adjustment * pendent drop kg mm mm m kg Plain hook-on 250 to 3000 1067 83-152 14.1 Plain rigid 250 to 3000 1067 83-152 15.5 Geared hook-on 250 to 3000 1067 83-152 2.1 15.5 Geared rigid 250 to 3000 1067 83-152 2.1 16.8 Motorised rigid 250 to 3000 1067 83-152 2.1 20.5 * Flange adjustment 152 to 305 mm with wide flange kit (See code D in How to Order). TIR6600 motorised Trolley Speeds Hoist load Beam condition conditions good poor kg m/min m/min 250 29 28 500 28 27 1000 27 24 1500 26 21 2000 24 19 3000 22 14 TIR132 Series Specifications Trolley Load Min. curve Std. flange Hand chain / Weight type capacity radius adjustment * pendent drop kg mm mm m kg Plain hook-on 4500 to 6000 1524 108-184 70 Plain rigid 4500 to 6000 1524 108-184 68 Geared hook-on 4500 to 6000 1524 108-184 2.1 71 Geared rigid 4500 to 6000 1524 108-184 2.1 70 Motorised rigid 4500 to 6000 1524 108-184 2.1 70 TIR132 motorised Trolley Speeds Hoist load Beam condition conditions good poor kg m/min m/min 4500 18 10 6000 14 8 TIR6600 Series Dimensions Plain and geared trolleys shown with hook mount adapter Dimensions are in mm 259 Beam flange 39 114 230 29 187 187 146 114 Treadline 195 57 130 228 136 164 57 260 27 73 312 Motorised trolley (rigid mount) 190 Beam flange 39 29 187 187 114 146 114 Treadline 195 57 159 136 164 260 39

Motorised and Manual Trolleys for Air Chain Hoists Series TIR 0.25 to 6 metric ton capacity Rigid or Hook Mount TIR132 Series Dimensions Plain and geared trolleys shown with hook mount adapter Ø 178 20.3 259 230 111.5 Beam flange 111,5 Treadline 246 222 246 92 Ø 28.5 Bolt 184 52.4 Ø 28.5 Bolt 228 376 178 38 208.3 Beam flange 111.5 246 246 20.3 111 111 Motorised trolley (rigid mount) Ø 178 Treadline 92 376 178 Ø 28.5 Bolt How to order Specify complete model number as shown. This model code includes: Series, Standard or S.COR.E Type of trolley, length of chain or pendent drop, flange width and options. Example: TIR6600S-307AL TIR6600 S 3 07 A L SERIES S.COR.E CONFIGURATION TYPE OF TROLLEY LENGTH AND TYPE OF CONTROL FLANGE WIDTH OPTIONS TIR6600 = max. load capacity 3 metric tons TIR132 = max. load capacity 6 metric tons S = Standard B = Solid bronze wheels for S.COR.E features P = Plain trolley G = Hand chain gear driven 0 = Vane motor air driven, no pendent 2 = Vane motor air driven, 1 motor pendent 3 = Vane motor air driven, 2 motor pendent (for hoist + trolley) 07 = Standard length of pendent control for motorised trolley 7 ft (2.1 m) 08 = Standard length of chain drop for geared trolley 8 ft (2.4 m) = Specify length in feet 00 = No pendent A = Fits 83 to 152 mm for TIR6600 and 108 to 184 mm for TIR132 D = Fits 153 to 305 mm (for TIR6600 only) P = Without adapter H = Hook-on adapter M = MLK rigid lug adapter for TIR6600 trolley L = HLK rigid lug adapter for TIR6600 trolley (only required for HLK hoist before July 1995) S = Palair Plus rigid lug adapter for TIR6600 trolley 40

RT010 Trolley Series Plain rigid, 1 metric ton capacity Cousin to the PT Series trolley, the twin suspension shaft RT Series trolley offers a rigid connection for the MLK, MLKS and MLKR Series of air chain hoists. Like the PT Series, the RT Series uses universal tread wheels for use on flat or tapered flange beams. G F Ø E Ø B A Bottom Sous galets of wheel C D Ø bolt boulon diameter Model no. RT010 Series Specifications and Dimensions Load capacity Flange adjustment Min. turning radius A B C D E F G kg mm mm mm mm mm mm mm mm mm RT010 1000 68-152 914 41 70 76 15.8 103 141 321 Note: Wheels have universal tread for use on flat or tapered beams. Note: RT010 manual trolley Series are excluded from the scope of the European Machinery Directive. 41

Spark and Corrosion Resistant Protection S.COR.E TM For Chain Hoists and Trolleys The S.COR.E Series product line is intended to provide improved levels of corrosion and sparkresistant protection for manual, pneumatic hoists and trolleys, with capacities available from 0.5 to 20 tons. The S.COR.E Series of options provides for improved protection, durability and performance for hoist operations in corrosive or harsh environments. It is generally accepted that rusty and / or corroded steel is more likely to generate sparks than if free from corrosion or rust. Therefore, any improvement in corrosion or rust-resistance results in improved spark-resistance. A spark of sufficient heat to ignite the surrounding atmosphere is generally unlikely in mechanical hoisting equipment, but it may potentially be generated by friction during operation or unintentional impact of hoist or trolley with other metal components. In order to provide the user with corrosion and spark-resistance protection, Ingersoll-Rand offers different levels of protection from which you can select to fit your particular needs. The levels of protection offered meet Ingersoll-Rand's interpretation of existing industry specifications and / or requirements. Important: The user is cautioned to check carefully the local and / or national standards, codes, etc. which may affect the selection and use of equipment in the intended environment. The selection of the correct corrosion and spark-resistant features is the responsibility of the customer. Warning: Before installation see maintenance and operations manual for additional warnings and precautions. Copper plated hook with latch Solid bronze hook, stainless latch not shown Nylon bushed VL2 hoist hand chain guide and zinc plated hand chain A Nickel layer B Nickel Pénétration diffusion du layer Nickel C Core Cœur metal du métal = approx. environ 15 15 µm µm Nickel diffused load chain Copper plated and solid bronze trolley wheels 42

Spark and Corrosion Resistant Protection S.COR.E TM For Chain Hoists and Trolleys Air chain hoists ML250KR - ML500KR no no no HL1000KR no no no Palair Plus (0.5 to 2 T.) no Zinc plated no no Manual chain hoists S.COR.E Chain Hoists or Chain Hoists and Trolleys Assemblies Models LOAD CHAIN LOAD HOOKS TROLLEYS WHEELS HAND CHAIN Available Stainless Nickel Plating Solid Copper Solid Zinc steel diffused bronze plated bronze plated VL2 (0.5 to 10 T.) no Copper plated or or Note: Other products in this catalogue can also be fitted with S.COR.E parts; See How to Order section specific to these products. Nickel diffused load chain Designed specifically for corrosive and potentially harsh environments. The manufacturer of the nickel diffused chain advises us that compared with steel, stainless steel, alloy steel, and copper steel, (under like test conditions) ND chain produced fewer sparks. ND chain is our selection for use on S.COR.E products in the sizes available versus stainless steel, because the ND chain does not lose strength during the nickel diffusing process. Additionnally, the ND chain has a harder surface and greater corrosion and flaking resistance than the softer chains. Eventually, both ND chain and most stainless steel chains will have corrosion and, perhaps, some rust. The user should therefore regularly examine the load chain for the appearance of corrosion and rust, which indicates the termination of its spark resistant life, and the chain should be replaced immediately. Copper plating, zinc plating, solid bronze Various institutes and standards organisations have studied the corrosion and spark-resistant nature of metals. Most manufacturers, including Ingersoll-Rand, will offer products that are resistant to corrosion and sparking, but are not Models Load Fits TROLLEYS WHEELS HAND CHAIN Available capacity hoists Plating Solid Zinc Aluminium (ton) Series bronze plated Plain Trolleys PT (1) 0.5-5 (1) PT Series have electroless nickel plated wheels and hanger shafts. to be considered spark-proof. This is essentially because most metals, including zinc, bronze and stainless steel, will spark from the application of sufficient striking force and energy. S.COR.E Series products use plated or solid, non-ferrous metals to provide "spark-resistance" by reducing the likelihood of corrosion and sparking, and also the temperature of the spark, if one should occur. Ultimately, the selection of the correct corrosion and spark-resistant features is the responsibility of the customer. S.COR.E Trolleys MLKR, HLKR, Palair Plus, VL2 Electroless Nickel or (1) TIR6600B TIR132B 0.25-6 MLKR, HLKR, no Palair Plus, VL2 TVP 0.5-10 VL2 Copper plated or Geared Trolleys MLKR, HLKR, TIR6600B TIR132B 0.25-6 no no Palair Plus, VL2 TVG 1-10 VL2 Copper plated or no Air powered trolleys TIR6600B TIR132B 0.25-6 MLKR, HLKR, Palair Plus no Plated and "solid bronze" hoist and trolley components Third party research provides overwhelming evidence that nonferrous metals and substances offer excellent anti-sparking characteristics. Their use meets or exceeds all known requirements for protection against spark generation in a hydrocarbon environment. National Electrical Code and materials of construction. The N.E.C. defines groups, classes and divisions of hazardous environments. They define operating environments in a uniform manner, such as a "Group D Hydrocarbon Atmosphere", and safe operation of electrically powered equipment within those environments. This codes does not address materials of construction relating to the mechanical issue of "spark resistance" for manual or air powered hoisting equipment. 43

Spark and Corrosion Resistant Protection S.COR.E TM For Chain Hoists and Trolleys Manual Hoists Material of construction used for manual hoists CP (Type 1) (1) SB (Type 2) (1) Load hooks Copper plated steel Solid bronze Bottom block assembly Copper plated steel or iron Copper plated steel or iron Load chain Nickel diffused Nickel diffused Hand chain wheel Copper plated iron Copper plated iron Hand chain Zinc plated steel Zinc plated steel Hand chain guide Nylon bushing Nylon bushing Manual trolleys Trolleys wheels Copper plated iron Solid bronze or beryllium copper Trolley adjustment spacers Zinc plated Zinc plated Hand chain wheel Copper plated iron Copper plated iron Hand chain Zinc plated Zinc plated Hand chain guide Copper plated Copper plated (1) Please contact customer service for the availability of CP and SB features for your desired capacity and model. How to order: VL2 Series manual chain hoist Add "CP" for copper plated (Type 1) or "SB" for solid bronze (Type 2) following the capacity designation of these hoists. Example: VL2-010CP-10-8-E MLK and HLK Series air chain hoist* Add "R" for solid bronze configuration following the capacity designation of these hoists. MLK and HLK Series in S.COR.E configuration feature a high level of protection (solid bronze, stainless steel, beryllium copper). Example: ML500KR-2R10-R6-E STANDARD MODEL VL2-010-10-8-E S.COR.E MODEL VL2-010CP-10-8-E STANDARD MODEL ML500K-2C10-C6-E S.COR.E MODEL ML500KR-2R10-R6-E Palair Plus Series air chain hoist Add "R" for zinc plated finish in the option section of the model code. Example: PAL1000K-2C3M-2R-E TVP plain or TVG geared manual trolleys Add "CP" for copper plated (Type 1) or "SB" for solid bronze (Type 2) following the capacity designation of the model code. Example: TVP005CP or TVG010SB-18 STANDARD MODEL PAL1000K-2C3M-2-E S.COR.E MODEL PAL1000K-2C3M-2R-E STANDARD MODEL TVP005 TVG010-18 S.COR.E MODEL TVP005CP TVG010SB-18 * All S.COR.E trolleys and mechanical parts are included as part of the MLK or HLK Series air chain model code. Trolleys may be ordered separately. 44

Rail Systems Introduction The Backbone of Material Handling Technology ; Engineered for the Interaction of Man and Machine Backbone to build on Through a solid commitment to research and development, we have applied our expertise to produce the most complete line of enclosed track workstation crane and monorail systems from one manufacturer in the world. Available in aluminium, steel, and stainless steel, these overhead conveyance rails form the backbone for any material handling system. The Zimmerman Ingersoll-Rand Systems advantage Lightweight and ergonomic: Less than 1 % rolling resistance. Precision running surface: Aluminium, steel, and stainless steel available. Modular and flexible: Bolted together; no welding required. Clean, maintenance-free operation: No lubrication required. Easy material handling operation; Thanks to the pivoting hangers and articulating end trucks Safety: Designed to meet or exceed all national and international standards. Typical System Illustration Safety cable assembly Support steel End truck assembly Runway Bridge crane 45

Rail Systems Description Quality Steel, Aluminium and Stainless Steel Rail Systems The rails are available in three different materials and five different sizes to meet your specific material handling needs. The Enclosed Rail Systems design reduces the accumulation of dirt and grime on the internal rolling surfaces, thus reducing rolling effort. Aluminium Lightweight and available for long spans. Extruded: From aluminium alloy 6061-T51 Clear Anodized: For a smooth, clean, corrosive-free surface Model ZRAT: Available in lengths up to 24 feet (7 metres) Model ZRA1: Available in lengths up to 30 feet (9 metres) Model ZRA2: Available in lengths up to 30 feet (9 metres) Strongbacking: Available for increased capacities (Model ZRA2T) ZRS3 ZRS2 ZRSS ZRA2 ZRA1 ZRAT Steel The strong, economical choice, ideal for heavy weight applications. Roll Formed: From 9 gauge, A569 hot-rolled steel Spot Welded: With automated welder for maximum strength Powder Coat Painted: For durability and smoothness Model ZRS2: Available in lengths up to 24 feet (7 metres) Model ZRS3: Available in lengths up to 24 feet (7 metres) Strongbacking: Available for increased capacities (Models ZRS2T & ZRS3T) Stainless Steel Engineered for cleanroom applications, ideal for the food and pharmaceutical industries. Roll Formed: From 10 gauge, 316L stainless steel Spot Welded: With automated welder for maximum strength Model ZRSS: Available in lengths up to 24 feet (7 metres) Zimmerman Ingersoll-Rand rail systems are designed and manufactured in the United States of America. 46

Rail Systems Description (continued) Safety first. Ingersoll-Rand's primary and vital concern is safety. Deflection: Ingersoll-Rand rail is designed to not exceed 1/450 of span, in accordance with ANSI B30.11 Monorail and Underhung Cranes. Safety Cables: We require the use of safety cables at all moving (hanger and end-truck) suspension points. Redundant End Stops: Available for extra safety. Load Ratings: Clearly marked on both sides of bridges rails. Safety Factor: All components are rated at a 5 to 1 safety factor based on meticulous tests performed at independent testing laboratories. ZRS2 Steel runway End stop Safety cable Pivoting hanger End Trucks Articulating end truck While Ingersoll-Rand offers both articulating and rigid end trucks to match the material handling application, the primary system sold utilizes the articulating end truck. This feature maximizes the ability of the operator to precisely position loads by allowing them to move only the portion of the bridge crane near the load. This results in dramatic improvements over typical rigid end truck systems which require the user to move the entire mass of the bridge crane for each operation. ZRA2 Aluminium bridge End stop Hangers Ingersoll-Rand offers a wide variety of hangers to attach to virtually any type of overhead steel. Available in either rigid (anti-compression) or pivoting styles to match the material handling operation, the hangers are available in fixed and adjustable lengths for all rails. For extra safety, Ingersoll-Rand requires that all hangers with a drop of 600 mm (24") or greater have cross-bracing for stability. Adjustable hanger shown with steel rail 47

Rail Systems Description (continued) Advanced Trolley Design Ingersoll-Rand trolleys are designed to work in conjunction with the Enclosed Track Rail to reduce the rolling effort required to move a load. In fact, only a force equal to one percent of the total rolling weight is needed when moving loads. Lightweight: Trolleys are primarily made from high-strength Almag castings. Also available in steel and stainless steel stampings. Injection molded wheels: Provide for clean, wear-free operation that resists flattening. Sealed precision bearings: In wheels and side guide rollers, they provide long life and reduced maintenance. Rail safety: Prevents the body of the trolley from being pulled through the enclosed track rail. Versatile: Ingersoll-Rand built trolleys are available for use in virtually every manufacturer's enclosed track rail system. Sealed and lubricated ball bearings High tensile lightweight aluminium casting Optional third "reaction" anti-kick up wheels for cantilevered loads Rail safety Delrin wheels and side guide rollers Power Supply Air supply: kits are available in both 3 /8" (10 mm) and 1/2" (13 mm). Kits are available with a filter / regulator for use with balancers and manipulator systems. We also supply air supply kits without the filter / regulator for use with oil-based pneumatic systems such as hoists and tractor drives. Electrical supply: kits are available to supplement virtually any type of electrical equipment. Electric power supply with Ingersoll-Rand Quantum electric chain hoist Air power supply with Ingersoll-Rand ARO hoist 48

Rail Systems Additional Equipment and Rail Working Load Chart Free Standing Workstation Crane Systems Ingersoll-Rand offers both standard and custom free standing floor supported systems. These systems allow for the placement of workstation rail systems independent of existing overhead structural steel. Accessories A wide range of accessories such as curved rail, track switches, bridge extensions, and custom designed components are available to enhance any crane or monorail system. Free Standing Workstation Crane System Powered track switch for use in monorail applications Enclosed rail working loads Profiles (Aluminium and steel rails) = ZRA2 = ZRS2 = ZRS3 Beam length Model ZRAT Model ZRA1 Model ZRA2 Model ZRA2T Model ZRS2 Model ZRS3 Model ZRS2T Model ZRS3T m Capacity (kg) Capacity (kg) Capacity (kg) Capacity (kg) Capacity (kg) Capacity (kg) Capacity (kg) Capacity (kg) 2.00 172 531 1315 1315 1179 1179 1179 1179 2.50 110 340 1315 1315 1146 1179 1179 1179 2.75 91 281 1119 1315 987 1179 1179 1179 3.00 77 236 968 1315 848 1179 1179 1179 3.25 65 201 839 1315 731 1152 1179 1179 3.50 56 173 729 1315 632 1057 1179 1179 3.75 49 151 636 1315 550 950 1179 1179 4.00 43 133 558 1315 481 846 1179 1179 4.25 38 118 492 1315 423 749 1059 1179 4.50 34 105 436 1315 375 663 958 1179 4.75 31 94 388 1315 334 587 866 1156 5.00 28 85 347 1315 300 523 783 1084 5.25 25 77 313 1315 271 468 709 998 5.50 23 70 283 1315 247 422 644 910 5.75 21 64 258 1199 226 385 587 827 6.00 19 59 236 1102 209 354 537 753 6.25 54 217 1016 194 329 495 688 6.50 50 201 940 182 310 458 635 6.75 47 187 871 171 295 426 593 7.00 43 175 810 162 285 399 561 7.25 40 164 755 7.50 38 155 705 7.75 35 148 660 8.00 33 141 619 49

M Series Load Positioner 22 to 900 kg capacity New solutions for lifting and positioning applications Meeting the needs of today's material handling applications requires an ergonomic lift assist that interacts with the operator. The M Series positioner offers lifting solutions to meet these needs through "Zero Gravity Float" and built in safety features. The M Series Load Positioner advantage Precise, strain-free positioning: Zero Gravity float leaves both hands free to raise, lower, or shift the load with virtually no resistance. No more "hoist control" hit-and-miss spotting. Simple adjustment: Clear access to air-flow calibration controls allows quick, easy adjustment of the Zero Gravity float. Low air consumption: Approximately 1/8 cfm (0.004 NM 3 ) required per cycle (50 times less than an air hoist), means very low energy costs. Clean, oil-free operation: Pre-lubricated design Eliminates air line lubrication and oil mist exhaust. It's ideal for food processing and clean manufacturing environments. Rugged reliability: For continuous duty with minimal maintenance, the M Series load postioner delivers cost effective performance. Versatil configuration Wide range of capacities: Load positioners are rated from 50 to 2,000 pounds (22-910 kg) maximum, with lower capacity units adjustable for loads as low as 2 pounds (1 kg). Tandem units handle larger loads. Added protection: The optional Down Stop offers protection against the drifting of loads in the event the main air supply is lost. Cable travel: The range of up/down movement which varies from 40 to 120 inches (1 to 3 m), depending on the model. Controls: Pendent controls let you handle varying loads; a single balance "P" control is ideal for a constant load, and an EA for two loads. Mounting: Suspension kits for all enclosed track manufacturers as well as I-Beam, patented track, and hook mount. The M Series Load Positioner and the Rail System described from page 45 offer a complete range of material handling solutions. For more information, please refer to our M Series Load Positioner brochure form number E790801A M Series load positioner with "P" pendent control Safety is standard Built-in overload protection: The load being lifted can never exceed the unit's maximum rated capacity for a given air pressure. Maximum capacity is rated at 100 psig (7 bar) and actual capacity is linearly proportional to actual pressure. For example, at 70 psig (4.9 bar) the unit can only lift up to 70 % of its maximum capacity. Minimal cable recoil due to loss of load: If the load is accidentally lost, a spring-loaded centrifugal brake automatically stops rapid upward cable travel. M load positioner with enclosed rail mount configuration M load positioner with I-beam/patented track trolley mount M load positioner with hook mount and brackets configuration 50

Hoist Check List This form should accompany all hoist inquiries. Use of this check list will help minimize changes after the order has been entered. Distributor... End User... Contact name... Contact name... Phone / fax no... Phone / fax no... Reference no. (Order / inquiry / bid)... Reference no. (Order / inquiry / bid)... General description / model or application requirements (please describe in detail the application and provide a sketch or drawing if possible................ Quantity:... Description Power source: e e e e Air Manual Pressure... bar Flow... l/min Duty cycle (if known)... Environment......... Hoist: Capacity:... kg Min. headroom requirements:... m Height of lift:... m Special chain:... Hoist lifting speed (air hoists only)... m/min Chain bucket: yes oui no oui Type of suspension: oui hook oui trolley Overlad device: yes oui no oui oui fixed lug other oui Control length (hand chain or pendent):... m Trolley: Beam type: IPN oui IPE oui Flange size... mm For motorised trolley only: Minimum curve radius:... mm Speed requirements:... m/min Type of trolley: plain oui motorised oui Power:... oui HP... KW oui geared oui One motor pendent (control of the trolley only) oui Length of control (hand chain or pendent):... m Two motor pendent (control of hoist & trolley assembly) oui Additional informations: Special paint; Type:... Color:... Special standards or documents required: Name / no.:... Additional equipment (corrosion & spark resistant protection, special hook, etc ):...... Accessories (FRL's, hoses, etc ):... 51

Hoists and Winches Other Material Handling Products Available Heavy Duty Chain Hoists A comprehensive range of chain hoists with robust construction. Air versions with piston motor or lube free gear motor. Also available in hydraulic versions. Lifting capacities from 3 to 100 tons. Pneumatic and Hydraulic Winches The broadest range of air winches in the world featuring both piston motor and lube free gear motor designs. Capacities through 10 metric tons. Hydraulic versions also available. The Ingersoll-Rand distributor network gives you not only a superior product, but also a Total Quality service, to ensure your complete satisfaction. For additional information about the products shown in this catalogue, and assistance with selection, please contact your nearest Ingersoll-Rand distributor or Ingersoll-Rand office. DISTRIBUTOR: Nothing contained within this catalogue is intended to extend any warranty or representation, expressed or implied, regarding the products described herein. Any such warranties or other items or conditions o sale of products shall be in accordance with Ingersoll-Rand's standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change whitout notice or obligation. Form No. MHD55250-E CPN 00803072 Printed in France 1999 by Ingersoll-Rand Company Printed on environmentally friendly Elemental Chlorine Free Paper