VISAKH MARKETING INSTALLATION RESITEMENT PROJECT BLACK OIL TERMINAL Doc No: 254625300DSINT025 Rev: B Page 1 of 5 DATASHEET FOR MOTOR OPERATED TEERATURE CONTROL VALVE Hindustan Petroleum Corporation Ltd Mott MacDonald Consultants (India) Pvt. Ltd. Visakha Dispatch Station Kothari House, CTS No. 185 VRATP Area, Naval Base Post Off Andheri Kurla Road Visakhapatnam 530 014 Andheri (East) Andhra Pradesh Mumbai 400 059 P:\Andheri\IndiaProject\254625 HPCL Black Oil Terminal\05 & Automation\Documents\Document\Specifications\Package II\With Open Protocol with final change\9_254625300dsint025 TCV datasheet Rev B
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT BLACK OIL TERMINAL Doc No: 254625300DSINT025 Rev: B Page 2 of 5 DATASHEET FOR MOTOR OPERATED TEERATURE CONTROL VALVE Client MMCI Project No. 254625 HINDUSTAN PETROLEUM CORPORATION LTD Issue and Revision Record: Rev Date Originator Checked Approved Description A 19.06.09 HVS RRS RM B 01.09.09 HVS AYM C RM Reissued for Approval Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned. P:\Andheri\IndiaProject\254625 HPCL Black Oil Terminal\05 & Automation\Documents\Document\Specifications\Package II\With Open Protocol with final change\9_254625300dsint025 TCV datasheet Rev B
INSTRUMENT DATASHEET TEERATURE CONTROL VALVE 1 Tag No. : Note 12 P&ID : Note 12 Service : 2 Qty : 15 Fluid State: : Note 12 Crit Press Pc : Line no : Note 12 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SERVICE CONDITIONS Flow Rate Inlet Pressure Outlet Pressure Pressure drop DOCUMENT No. 254625300DSINT025 PAGE PROJECT No. 254625 RFQ/RFP NO. PROJECT VISAKH MARKETING TERMINAL BLACK OIL PROJECT VENDOR TEERATURE CONTROL VALVE DATASHEET Max 3 OF 5 CLIENT HINDUSTAN PETROLEUM CORP. LTD. LOCATION VISHAKHAPATNAM Inlet erature (Max/ Nor / Min) Spec Wt/Spec Gravity/Mol Wt / DENSITY Viscosity/Spec Heats Ratio Vapor Pressure Pv @ Operating temp Compressibility Required Cv Travel % Allowable/*Predicted SPL Design temperature Design Pressure Diff. pressure @ Shutoff Kg/hr kg/cm² deg C g/cc Cp Z dba Units Norm Note 12 Note 12 Note 12 Note 12 Note 12 < 78 < 78 < 78 Note 12 Min Note 12 ShutOff Note 12 19 Pipe Line Size: As per line number 50 Type: LINE Electric Linear Actuator (Modulating) with Integral Starter, 2 wire remote control using MODBUS RTU communication through Field control unit / Master control station. Acuator suitable for linear actuation of control valves. 20 Schedule 40 51 MFR: Model: 21 Pipe Line Insulation Note 3 Piping Class Note 3 52 ShutOff Differntial/Design Pressure kg/cm2 g 22 53 Electric Supply 415 V AC, 50 Hz 3 Phase / 220 V AC, Single Phase Type: Globe 23 Size: ANSI Class: 150# 54 Power Consumption 24 Design Press/: Note 12 55 Open / Closing time / 25 MFR & Model: 56 Fail Safe 26 Body/Bonnet Mat. ASTM A 216 Gr. WCB 57 Hazardous Area Protection VALVE BODY/BONNET 27 Liner Material/ID: N.A. 28 End Connection: In: Out: 59 29 Flange: RF, As per ANSI B16.5 60 ESD Command Hardwired Command for Emergency Operation 30 End Ext/Matl: 61 Motor Type: Squirrel Cage Induction type 31 Flow Direction: Marking required 62 Fault Level Supply System : Fuse Protected 32 Type of Bonnet: STD 63 Rating KW : Speed (RPM) : 33 Lub & Iso : N.A. Lube: NA 64 Direction of Rotation: Clockwise, Anti Clocwise (Facing Drive End) 34 Reinforced Graphite with sacrificial corrosion inhibitor & 65 Cooling Method Air Packing Material: 35 inconel wire reinforcement 66 Starter: Integral with Motor 36 67 Reduction Gearing Integral with Actuator 37 Type: 68 Anti Condensation Heater: NA NA 38 Size: Rated Travel: 69 Local / Remote Switch: Required 39 Characteristics: Equal % / 70 Local On/Off s: Required 40 Balanced/Unbalanced: 71 Handwheel for Manual Operation: Required TRIM 41 Rated: Cv: Km: XT: 72 Open / Closing Limit Switches: 42 Plug/Ball/Disk Material: 13% Cr Steel + Stellite 73 Local Poistion Indicator / Indicating LED's: Required 43 Seat Material: 13% Cr Steel + Stellite 74 Cable Entries & Sizes: M12 / M25 for Minimum 2 nos. 44 Cage/Guide Material: 13% Cr Steel + Stellite 75 M25 / M40 for Power 45 Stem Material: 13% Cr Steel + Stellite 76 Positioner Required 46 Hydro Pressure: As Per ASME B16.34 77 Position Tranmsitter TEST 47 ANSI/FCI Leakage Class: IV 78 % open status Required as mentioned above. 48 Fire safe required NA 79 Open & Closed Required / 49 80 Stopped Required / 50 81 Torque switch tripped Required / 47 82 Local / Remote & Local Push button Pressed Required / SPEC. ACCESSORIES 48 83 Main power loss, Phase loss, power loss Required / 49 84 Actuator fault, Field unit fault, contactor energizing fault Required / 50 85 Thermostat tripped Required / 50 86 jammed Required / 47 87 Open Required / 48 89 Close Required / 49 90 Notes 1. For NOTES refer Page 4 of 5. 2. Bidder to advice for type of connection for signals required. REV DATE BY CK'D APP. DESCRIPTION A 18.06.09 HVS RRS RM B 01.09.09 HVS AYM RM 58 ACTUATOR MOTOR ANCILLARIES SIGNALS REQUIRED Ingress Protection : STATUS / ALARM COMMAN REV DATE BY CK'D Close / Zone 1 Gr. IIA / II B, T3 IP 65 as per IEC 529 Two wire control OR Two wire communication network MODBUS RTU through Field Unit / Master Unit / Required Required, 4 20 ma, two wire control OR Two wire communication network through Field Unit / Master Unit / APP. DESCRIPTION
DOCUMENT No. 254625300DSINT025 INSTRUMENT DATASHEET TEERATURE CONTROL VALVE PROJECT No. 254625 RFQ/RFP NO. CLIENT PAGE TEERATURE CONTROL VALVE DATASHEET 4 OF 5 HINDUSTAN PETROLEUM CORP. LTD. LOCATION VISHAKHAPATNAM PROJECT VISAKH MARKETING TERMINAL BLACK OIL PROJECT VENDOR NOTES: 1 Vendor shall provide control valve sizing calculations alongwith the data sheets duly completed stamped and signed. 2 s shall meet the requirements of Specification, Doc.No 254625300DSINT024. 3 Vendor shall refer Piping Specification Index, Doc no.254625300sppip002 Rev B 4 All data provided in this document shall be confirmed after issue of Purchase Order 5 100% radiography for all critical parts, joints of the valve body. 6 Vendor shall supply all items from approved vendor list only. The vendor list document is attached elsewhere in this Specification. 7 assembly shall be suitable for installation in horizontal as well as vertical pipeline. 8 Vendor shall submit crosssectional drawing, catalogue showing the material of construction for each component of the valve as a part of offer. The Bolting and Nuts shall be in accordance with ASTMA193 GR.B7 STUD BOLTS /ASTMA 194 GR.2HM NUTS respectively. 9 10 11 12 13 14 Line has been provided with Hot Insulation. Abbreviations : MAOP : Maximum Allowable Operating Pressure; FS: Fire Safe; J: Jacketed Body; :Vendor to advise; AFC/FC: Air Failure to Close; AFO/FO: Air Failure to Open; TSO: Tight Shut Off; FB: Full bore, OP:Open, CL: Close Refer erature Datasheet Tag List for details. Double Compression Glands with shrouds & cable entry plugs shall be provided. Cable Gland Adapters as required shall be provided. Make for Electric Actuatorsa. Rotork / Rotork, India, b. Limitorque, India, c. Auma, India REV DATE BY CK'D APP. A 19.06.09 HVS RRS RM B 01.00.09 HVS AYM RM DESCRIPTION REV DATE BY CK'D APP. DESCRIPTION
Sr No. Tag number Service P & ID 1 300TCV4302 2 300TCV4305 3 300TCV4702 4 300TCV4705 5 300TCV4708 6 300TCV4802 7 300TCV4805 8 300TCV5102 9 300TCV5105 10 300TCV5202 11 300TCV5205 12 300TCV5208 13 300TCV5302 14 300TCV5305 inlet to 300T001A from inlet to 300T001B from inlet to 300T008A from inlet to 300T008B from inlet to 300T008C from inlet to Bitumen Storage Tank 300T009A from inlet to Bitumen Storage Tank 300T009B from FO380 Storage Tank 300T015A FO380 Storage Tank 300T015B FO380 Storage Tank 300T016A FO380 Storage Tank 300T016B FO380 Storage Tank 300T016C FO380 Storage Tank 300T017 steam inlet FO380 Storage Tank 300T018 steam inlet DOCUMENT No. 254625300DSINT025 RFQ/RFP NO. PROJECT No. 254625 LOCATION CLIENT HINDUSTAN PETROLEUM CORP. LTD. VENDOR PROJECT A01043 A01043 A01047 A01047 A01047 A01048 A01048 A01051 A01051 A01052 A01052 A01052 A01053 A01053 type VISAKH MARKETING TERMINAL PROJECT TEERATURE CONTROL VALVES DATASHEETS TAG LIST Line number 2"S6130 A09B0 2"S6131 A09A1IH 2"S6124 2"S6125 2"S6126 2"S6127 2"S6128 2"S6157 A09A2IH 2"S6158 A09A2IH 2"S6159 2"S6160 2"S6161 2"S6162 2"S6163 Fluid steam Body Size Inch Trim Size Cal INSTRUMENT DATASHEET TEERATURE CONTROL VALVES VISHAKHAPATNAM CV Flow rate, Kg/Hr Inlet Kg/cm² Sel MAX NOR MIN A Outlet Allowable Drop Kg/cm² Design pressure Design. / Max. Inlet. 2" 750 165 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 500 110 4.033 3.533 0.5 4.483 180 145 # 150 No 18 1.4 2.24 0.96 225 373.95 Stayput Note 9 2" 1000 220 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 1000 220 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 1000 220 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 250 55 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 250 55 12.033 11.533 0.5 14.033 217 187 # 150 Yes 18 1.4 6 0.92 225 373.95 Stayput Note 9 2" 500 110 4.033 3.533 0.5 4.483 180 145 # 150 No 18 1.4 2.24 0.96 225 373.95 Stayput Note 9 2" 500 110 4.033 3.533 0.5 4.483 180 145 # 150 No 18 1.4 2.24 0.96 225 373.95 Stayput Note 9 Flange Rating IBR Cer Required Mol. Wt CP/C V Density Kg / m³ Compres sibility Critical Pressure Critical. Manufa cturer Air Model Fail Nomber Action Remarks 9 of 5