www.dmgmoriseiki.com Five-axis universal milling machine DMU 75 monoblock High tech as standard Five-axis simultaneous machining at an excellent price.
DMU 75 monoblock Top features for five-axis simultaneous machining with 750 mm X travel. With 750 mm travel in the x-axis, NC swivel rotary table, 18,000 rpm motor spindle and a tool magazine with 60 positions: the DMU 75 monoblock offers the best features all round. This makes it possible to machine workpieces of up to 840 mm in diameter and 600 kg in a space of less than 8 m². The working area can also be loaded from above without difficulty. The 3D control systems Heidenhain itnc 530 or Siemens 840D solutionline and the integrated MPC (Machine Protection Control) round off this unique five-axis complete solution. High tech as standard at an excellent price + + NC swivel rotary table + + SK40 motor spindle, 18,000 rpm, 119 Nm, 35 kw (40 % DC) + + Vertical chain magazine for 60 tools, SK40 + + 3D control system: Heidenhain itnc 530 HSCI or Siemens 840D solutionline + + Machine Protection Control (MPC)
DMU 75 monoblock monoblock NEXT GENERATION The new standard in all industries. Tool / mould construction Machine construction Job shop Aerospace Tyre mould in tool steel Pallet carrier in GGG60 Golf putter in stainless steel Blisk in Inconel Energy Automotive Medical Tooling Impeller in aluminium Hydraulic component in aluminium Hip replacement in titanium Specialised side milling cutter in tool steel Working area DMU 75 monoblock with swivel rotary table Travel X / Y / Z mm 750 / 650 / 560 Table size mm ø 650 Load weight kg 600 Workpiece dimensions mm 840 500
1 2 1: Chain magazine for 60 tools 2: Five-axis simultaneous machining with NC swivel rotary table and 18,000 rpm motor spindle Accuracy < 4 µm: Circular accuracy (X / Y at F 3,000 mm/min. and R 100 mm) < 8 µm: Roundness (cone, five-axis, simultaneous) < 0.01 mm: 2 1 Evenness CK45 (PMK ø 80 / 300 400 mm) 3 0.4 µm Ra: Surface finish CK45 (PMK ø 80 / 300 400 mm) 4 7 5 * The results of machining and performance trials given in this catalogue are to be understood as examples. The results may vary slightly due to the site conditions and cutting conditions. 6 Concept 1 Direct position sensor as standard 2 50 % more dynamic due to weight optimised X / Y slides and Z ram in GGG60 3 High rigidity one-piece stand, large volume, stable slides, 45 mm rolling guides in all axes, FEM optimisation of all components 4 Unrestricted crane loading from above to over the table centre 5 Maximum stability thanks to a large YRT bearing in the swivel rotary table and large ball screws in all axes 6 Optimum chip fall and chip disposal from the machine to the rear 860 640 mm large chip shaft 9 7 High stability of value stainless-steel casing in working area 8 Compactness requires only 7.5 m² 9 Three-point load with the inherently rigid monoblock and crane hook design for simple start-up 8
MPC Machine Protection Control Preventative protection of machine and tools thanks to oscillation sensors on the cutter spindle: Machine protected by fast shut-off, process monitoring through teach function and via graph display, bearing condition diagnosis for the cutter spindle, and easy planning of maintenance and repair. Heidenhain itnc 530 HSCI + + HSCI Heidenhain Serial Controller Interface + + Workshop or DIN-ISO programming + + Rapid programme generation with plain-text programming + + Graphic programming + + CollisionMonitoring + + Powerful processor (1.8 GHz) and controller + + Look-ahead function for 1,024 traverse blocks Siemens 840D solutionline + + Highly simplified interactive programming with identical look & feel for rotating and cutting + + SINUMERIK Operate new user interface + + Powerful processor (1.85 GHz) and controller, 1 GB RAM + + Block processing time of approx. 2.5 ms + + Graphic simulation of the machining process and 3D display Options + + Tool holders: HSK-A63, BT 40, CAT 40 + + Production packet 40 bar / 23 l/min., 600 l tank 3 + + Measuring probe Heidenhain, Renishaw + + Tool measurement in Blum Laser working area + + 3D quickset + + Scraper-type chip conveyor + + Refrigerant ring nozzle + + Rinsing gun with 1-bar pump + + Chip rinsing + + Oil / emulsion mist deposition equipment + + Control options 4 3: Blum Laser 3D axesaccuracy Combined measuring system with precision probing head 4: Measuring probe Heidenhain, Renishaw
Technical data / installation plans DMU 75 monoblock Working area X- / Y- / Z-axis mm 750 / 650 / 560 Swivel rotary table Pallet / table mm ø 650 / in 800 650 Max. load weight kg 600 Max. workpiece dimensions mm ø 840 Max. workpiece height mm 500 Main drive (standard) Rotational speed rpm 18,000 Torque (S6 40 %) Nm 110 Power (S6 40 %) kw 35 Tool changer Tool attachment SK40 / HSK-A63 Tool magazine positions 60 / chain Diameter (free adjacent positions) mm 160 Max. length mm 315 Weight kg 8 Chip-to-chip time Sec. 4.9* Linear axis (X / Y / Z) Traverse rate mm/min. 40,000 Rapid traverse speed m/min. 40 Acceleration m/s² 6 Feed force (X / Y / Z) kn 7 / 13 / 10 Rolling guides (X / Y / Z) mm 45 Ball screws (X / Y / Z) mm 40 / 50 / 40 P max. (X / Y / Z) VDI DGQ 3441 / ISO 230-2 µm 8 P smax. (X / Y / Z) VDI DGQ 3441 / ISO 230-2 µm 5 * HSK-A value Installation plan DMU 75 monoblock Working area DMU 75 monoblock Frontal view Plan view with chain magazine 60 positions Swivel range ±120 2,821 transport height 1,310 door opening 800 table top edge 2,884 and chip conveyor option Installation area: 7.5 m² (8.4 m² with chip conveyor) 3,055 3,567 2,445 max. Z 560 120 70 max. X 750 410 340 70 ø 650 680 PRO.D5773_0113UK Subject to modification. Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives. DMG / MORI SEIKI Europe AG Lagerstrasse 14, CH-8600 Dübendorf Tel.: +41 (0) 44 / 8 01 12-40, Fax: +41 (0) 44 / 8 01 12-31 info@dmgmoriseiki.com, www.dmgmoriseiki.com