FLENDER SIG. Standard industrial gear units. Maintenance drive and load drive with IE3 motors, for type B3. Answers for industry.

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FLENDER SIG Standard industrial gear units Maintenance drive and load drive with IE3 motors, Catalog Add-On MD 30.1 AO Edition February 2015 Answers for industry.

Options for operation Maintenance drive and load drive Siemens AG 2015 Overview An auxiliary drive can be mounted for gear units of type B3 in designs A or C. When an auxiliary drive is installed, oil of viscosity grade VG 220 or VG 320 must be used for the main gear unit. Two auxiliary drives with different ratings are available for each gear unit size to suit the application case. Maintenance drive The motor of the auxiliary drive is dimensioned such that the bucket conveyor can be operated with empty buckets at low speed in the same direction of rotation. Load drive The motor of the auxiliary drive is dimensioned such that the bucket conveyor can be operated with full buckets at low speed in the same direction of rotation. The auxiliary drive is not dimensioned for the rated output torque of the main drive, please observe T 3. Design of the auxiliary drive The auxiliary drive is flange-mounted onto the main gear unit via an adapter flange. The auxiliary drive is a bevel-helical geared motor of type KZ that is coupled to the main gear unit through an overrunning clutch. The overrunning clutch is installed in the adapter flange and is supplied with oil from the main gear unit. The bevel-helical geared motor has a separate oil filling and is supplied filled with oil. To prevent overspeed in the case of malfunctioning of the overrunning clutch, the drive combination must be equipped with speed monitoring for safety reasons, see catalog MD 30.1 2014, page 11/24. The auxiliary drives as load drives for main gear units of sizes 505 to 510 are fitted with a high inertia fan to support soft start-up. Main gear unit Maintenance drive IE3 Load drive IE3 Max. permitted values Geared motor 1) P M T MA /T M I 2) i Geared motor 1) P M T MA /T M I 2) i T MK /T M Size Type kw A Type kw A 504 KZ39-LE80ZMQ4P 0.75 2.7 1.73 36.21 KZ49-LE90SM4P-I 1.1 2.9 2.4 32.57 505 KZ49-LE90SM4P 1.1 2.9 2.4 44.63 KZ69-LE90ZLR4P-I 1.5 2.6 3.15 45.14 506 KZ49-LE90ZLR4P 1.5 2.6 3.15 32.57 KZ69-LE100ZLSA4P-I 2.2 2.1 4.4 29.18 507 KZ69-LE100ZLSA4P 2.2 2.1 4.4 39.69 KZ89-LE112ZMKB4P-I 4 2.4 7.9 32.96 3.5 3) 508 KZ69-LE100ZLSA4P 2.2 2.1 4.4 39.69 KZ89-LE112ZMKB4P-I 4 2.4 7.9 32.96 3.6 3) 509 KZ79-LE100ZLSB4P 3 2.3 5.9 36.26 KZ89-LE132ZST4P-I 5.5 2.1 10.5 39.29 510 KZ79-LE100ZLSB4P 3 2.3 5.9 36.26 KZ89-LE132ZST4P-I 5.5 2.1 10.5 39.29 511 KZ89-LE112ZMKB4P 4 2.4 7.9 41.54 KZ109-LE160MPB4P 11 2.2 20.5 34.15 512 KZ89-LE112ZMKB4P 4 2.4 7.9 41.54 KZ109-LE160MPB4P 11 2.2 20.5 34.15 513 KZ89-LE132ZST4P 5.5 2.1 10.5 39.29 KZ129-LE160ZLL4P 15 2.5 28.5 38.37 514 KZ89-LE132ZST4P 5.5 2.1 10.5 39.29 KZ129-LE160ZLL4P 15 2.5 25.5 38.37 3.6 3) 1) SIMOGEAR bevel-helical geared motor. 2) Rated current at 400 V. 3) Provided torque limitation. 2 Siemens MD 30.1 AO 2014

Options for operation Maintenance drive Technical specifications Power data Output speed n 3 (rpm) Gear unit sizes Output torque T 3 (knm) i 504 505 506 507 508 509 510 511 512 513 514 14 n 3 On req. On req. On req. On req. On req. T 3 On req. On req. On req. On req. On req. 16 n 3 On req. On req. On req. On req. On req. On req. T 3 On req. On req. On req. On req. On req. On req. 18 n 3 On req. 2.58 2.91 On req. 3.06 On req. 2.71 On req. 2.97 On req. T 3 On req. 4.07 7.2 On req. 9.34 On req. 14.1 On req. 17.7 On req. 20 n 3 2.84 2.25 On req. 2.58 On req. 2.75 On req. 2.42 On req. 2.6 On req. T 3 2.52 4.66 On req. 8.1 On req. 10.4 On req. 15.8 On req. 20.2 On req. 22.4 n 3 2.53 2.58 On req. 2.91 2.3 3.06 2.43 2.71 2.2 2.97 2.34 T 3 2.82 4.07 On req. 7.2 9.1 9.34 11.8 14.1 17.4 17.7 22.5 25 n 3 2.84 2.25 2.56 2.58 2.04 2.75 2.18 2.42 1.96 2.6 2.05 T 3 2.52 4.66 5.6 8.1 10.3 10.4 13.1 15.8 19.5 20.2 25.7 28 n 3 2.53 2.58 2.24 2.91 2.3 3.06 2.43 2.71 2.2 2.97 2.34 T 3 2.82 4.07 6.4 7.2 9.1 9.34 11.8 14.1 17.4 17.7 22.5 31.5 n 3 2.84 2.25 2.56 2.58 2.04 2.75 2.18 2.42 1.96 2.6 2.05 T 3 2.52 4.66 5.6 8.1 10.3 10.4 13.1 15.8 19.5 20.2 25.7 35.5 n 3 2.53 2.58 2.24 2.91 2.3 3.06 2.43 2.71 2.2 2.97 2.34 T 3 2.82 4.07 6.4 7.2 9.1 9.34 11.8 14.1 17.4 17.7 22.5 40 n 3 2.84 2.25 2.56 2.58 2.04 2.75 2.18 2.42 1.96 2.6 2.05 T 3 2.52 4.66 5.6 8.1 10.3 10.4 13.1 15.8 19.5 20.2 25.7 45 n 3 2.53 2.58 2.24 2.91 2.3 3.06 2.43 2.71 2.2 2.97 2.34 T 3 2.82 4.07 6.4 7.2 9.1 9.34 11.8 14.1 17.4 17.7 22.5 50 n 3 2.84 2.25 2.56 2.58 2.04 2.75 2.18 2.42 1.96 2.6 2.05 T 3 2.52 4.66 5.6 8.1 10.3 10.4 13.1 15.8 19.5 20.2 25.7 56 n 3 2.53 2.25 2.24 2.58 2.3 2.75 2.43 2.42 2.2 2.6 2.34 T 3 2.82 4.66 6.4 8.1 9.1 10.4 11.8 15.8 17.4 20.2 22.5 63 n 3 2.53 2.56 2.04 2.18 1.96 2.05 T 3 2.82 5.6 10.3 13.1 19.5 25.7 71 n 3 2.24 2.04 2.18 1.96 2.05 T 3 6.4 10.3 13.1 19.5 25.7 80 n 3 2.24 T 3 6.4 Siemens MD 30.1 AO 2014 3

Options for operation Maintenance drive Siemens AG 2015 Dimensional drawings Mounting position of auxiliary drive: M4 (vertical, preferred) Backstop Overrunning clutch L3 L4 G_MD30_EN_00174 L 1 Dimensions in mm Main gear unit Auxiliary gear unit Maintenance drive Size Type/size/motor L 1 L 3 L 1) 4 L 5 504 KZ39-LE80ZMQ4P 420 140 460 140 505 KZ49-LE90SM4P 470 125 500 125 506 KZ49-LE90ZLR4P 470 125 540 125 507 KZ69-LE100ZLSA4P 570 150 610 150 508 KZ69-LE100ZLSA4P 570 150 610 150 509 KZ79-LE100ZLSB4P 620 175 615 175 510 KZ79-LE100ZLSB4P 620 175 615 175 511 KZ89-LE112ZMKB4P 765 225 643 180 512 KZ89-LE112ZMKB4P 765 225 643 180 513 KZ89-LE132ZST4P 860 225 721 180 514 KZ89-LE132ZST4P 860 225 721 180 Mounting position of auxiliary drive: M1 (horizontal) L5 G_MD30_XX_00175 L4 L1 Note: For mounting position M4, it is recommended that a geared motor with a cover cap is used. The canopy is indicated in the designation of the auxiliary drive by the suffix "-W". 1) For operation with a cover cap, the following applies for Motor frame size 80: L 4 + 26 mm, Motor frame size 90: L 4 + 16 mm, Motor frame size 100/112: L 4 + 40 mm, Motor frame size 132: L 4 + 60 mm. 4 Siemens MD 30.1 AO 2014

Options for operation Load drive Technical specifications Power data Output speed n 3 (rpm) Gear unit sizes Output torque T 3 (knm) i 504 505 506 507 508 509 510 511 512 513 514 14 n 3 On req. On req. On req. On req. On req. T 3 On req. On req. On req. On req. On req. 16 n 3 On req. On req. On req. On req. On req. On req. T 3 On req. On req. On req. On req. On req. On req. 18 n 3 On req. 2.55 3.5 On req. 2.85 On req. 3.33 On req. 3.05 On req. T 3 On req. 5.6 10.9 On req. 18.4 On req. 31.5 On req. 46.9 On req. 20 n 3 3.1 2.24 On req. 3.1 On req. 2.56 On req. 2.98 On req. 2.67 On req. T 3 3.35 6.4 On req. 12.3 On req. 20.5 On req. 35.3 On req. 53.6 On req. 22.4 n 3 2.8 2.55 On req. 3.5 2.76 2.85 2.25 3.33 2.7 3.05 2.4 T 3 3.75 5.6 On req. 10.9 13.9 18.4 23.3 31.5 38.9 46.9 59.7 25 n 3 3.1 2.24 2.9 3.1 2.45 2.56 2.03 2.98 2.41 2.67 2.1 T 3 3.35 6.4 7.2 12.3 15.6 20.5 25.9 35.3 43.5 53.6 68.1 28 n 3 2.8 2.55 2.54 3.5 2.76 2.85 2.25 3.33 2.7 3.05 2.4 T 3 3.75 5.6 8.3 10.9 13.9 18.4 23.3 31.5 38.9 46.9 59.7 31.5 n 3 3.1 2.24 2.9 3.1 2.45 2.56 2.03 2.98 2.41 2.67 2.1 T 3 3.35 6.4 7.2 12.3 15.6 20.5 25.9 35.3 43.5 53.6 68.1 35.5 n 3 2.8 2.55 2.54 3.5 2.76 2.85 2.25 3.33 2.7 3.05 2.4 T 3 3.75 5.6 8.3 10.9 13.9 18.4 23.3 31.5 38.9 46.9 59.7 40 n 3 3.1 2.24 2.9 3.1 2.45 2.56 2.03 2.98 2.41 2.67 2.1 T 3 3.35 6.4 7.2 12.3 15.6 20.5 25.9 35.3 43.5 53.6 68.1 45 n 3 2.8 2.55 2.54 3.5 2.76 2.85 2.25 3.33 2.7 3.05 2.4 T 3 3.75 5.6 8.3 10.9 13.9 18.4 23.3 31.5 38.9 46.9 59.7 50 n 3 3.1 2.24 2.9 3.1 2.45 2.56 2.03 2.98 2.41 2.67 2.1 T 3 3.35 6.4 7.2 12.3 15.6 20.5 25.9 35.3 43.5 53.6 68.1 56 n 3 2.8 2.24 2.54 3.1 2.76 2.56 2.25 2.98 2.7 2.67 2.4 T 3 3.75 6.4 8.3 12.3 13.9 20.5 23.3 35.3 38.9 53.6 59.7 63 n 3 2.8 2.9 2.45 2.03 2.41 2.1 T 3 3.75 7.2 15.6 25.9 43.5 68.1 71 n 3 2.54 2.45 2.03 2.41 2.1 T 3 8.3 15.6 25.9 43.5 68.1 80 n 3 2.54 T 3 8.3 Siemens MD 30.1 AO 2014 5

Options for operation Load drive Siemens AG 2015 Dimensional drawings Mounting position of auxiliary drive: M4 (vertical, preferred) Backstop Overrunning clutch L3 L4 G_MD30_EN_00174 L 1 Mounting position of auxiliary drive: M1 (horizontal) Dimensions in mm Main gear unit Auxiliary gear unit Load drive Size Type/size/motor L 1 L 3 L 1) 4 L 5 504 KZ49-LE90SM4P-I 450 140 500 140 505 KZ69-LE90ZLR4P-I 480 125 555 132 506 KZ69-LE100ZLSA4P-I 490 125 610 132 507 KZ89-LE112ZMKB4P-I 600 150 643 180 508 KZ89-LE112ZMKB4P-I 600 150 643 180 509 KZ89-LE132ZST4P-I 685 175 721 180 510 KZ89-LE132ZST4P-I 685 175 721 180 511 KZ109-LE160MPB4P 826 225 772 212 512 KZ109-LE160MPB4P 826 225 772 212 513 KZ129-LE160ZLL4P 918 225 862 265 514 KZ129-LE160ZLL4P 918 225 862 265 L5 G_MD30_XX_00175 L4 L1 Note: For mounting position M4, it is recommended that a geared motor with a cover cap is used. The output torque of the main drive that can be achieved via the auxiliary drive may be less than its rated output torque. It is recommended that a high inertia fan is used on the auxiliary drive. The canopy is indicated in the designation of the auxiliary drive by the suffix "-W". 1) For operation with a cover cap, the following applies for Motor frame size 90: L 4 + 16 mm, Motor frame size 100/112: L 4 + 40 mm, Motor frame size 132: L 4 + 60 mm, Motor frame size 160: L 4 + 60 mm. 6 Siemens MD 30.1 AO 2014

Options for operation Notes Siemens MD 30.1 AO 2014 7

Siemens Industriegetriebe GmbH Thierbacher Str. 24 09322 PENIG GERMANY www.siemens.com/sig Subject to change without prior notice PDF(E86060-K5730-E111-A1-7600) E.9115.G2.SGT KG 0215 8 En Produced in Germany Siemens AG 2015 The information provided in this catalog contains merely general descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice. All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.