MODEL 09 AND 09S PANEL COMPONENTS Panel Assembly 009 085 0907 07 06 08 05 09 P/N: 090 09S P/N: 0908 0 C BR S.N. J5 CR 0880 006 + R C + J J6 J 006 088 CR J ZD J BR ZD C + QA CR R T8 T7 T 07 T T T0 T 0065 MOV CR T T T 0868 T5 D T6 9005 9057 096 MODEL 0909 AND 0909S PANEL COMPONENTS 07 Panel Assembly P/N: 0086 Aus Panel Assembly P/N: 0086AUS 06 00998 0006 009 06 08 07 070 065 0785 0005 0757 9005 07 0758 095AUS (Aus Model) 088 08 055 0665 0760 5007 5008 096 0
0909 & 09 Panel Components # D escription Quan. # D escription Quan. 00998 Faceplate 0909 0005 Relay-Logic 0V (0909) 0006 Relay-Power (0V) 0909 08 Plug 50V (0909) 085 Face Plate (09) 06 Switch Guard 08 Switch Seal Red/Off 06 Push Button Switch On (0909) 07 Push Button Switch Off (0909) 006 Pan Head Screws #6- (09) 0 /Magnet On Switch (09) 05 /Magnet Off Switch (09) 065 Breaker Boot (0909) 009 Switch Seal Green 0665 Snubber (0909) 07 Jumper (09) 0880 Line/Lamp Harness Assy. (09) 088 Board (09) 0907 Faceplate (09S) 0995 Vibration Mount (09) 006 Breaker Assy. (09) 0065 Wire Jumper Assy. (09) 095AUS Power Cord Assembly (Aus Model) 070 L.E.D. (0909) 0757 Resistor Meg (0909) 0758 Rectifier Fullwave (0909) 0760 Surge Supressor (0909) 0785 Breaker (0909) 088 Cord 6/ (0909) 096 S eal - Neoprene FT. 07 Strain Relief 07 Hex Nut #6- (0909) 6 055 Strain Relief (0909) 5007 Hex Nut #0- (0909) 5008 Lock (0909) 9005 Lock (09) 9057 Power Cord Assy. (09) Drill Maintenance In order to minimize wear on moving parts and insure smoother operation and longer life, the following maintenance should be done periodically, based on use.. At intervals of 500 holes or 0 hours of actual running time, check all fasteners for tightness and retighten if necessary. This is especially important for fasteners required for smooth, efficient cutting action. These include: Gib screws and nuts, motor hold down screws, skid plate screws, bracket mounting screws and nuts, housing bolts, clamp screw and front support bracket bolts.. bottle must be attached to inducer under pressure with shut-off valve open to lubricate inducer o-rings whenever motor, is running.. Apply grease to slide dovetails, brass gibs, and the feed gear rack. (For best results, use Shell Cyprina-RA or equivalent.). Remove front support bracket from arbor and pack bearing with grease. (Shell Cyprina-RA or equivalent)
Exploded View and s List 08 08 08 08 (5V) 0088 (0V) 060 09 0 05 058 050 07 098 09 07 067 076 065 069 066 067 089 087 086 06 085 09 06 08 075 070 07 079 080 08 068 06 090 06 06 0087 087 Torque to - 6 in/lb 08 Torque to 5-5 in/lb (Use Loctite #) 087 Loctite #7 to outside of Brush Holder
Bolt Sequence. Tighten bolts in the sequence shown to 5-0 in/lb.. Retighten bolts in the same sequence to 5-0 in/lb..... 0087 Armature Assembly 0V 0088 Field Assembly 0V 00 Cord ( wire) 008 Field Assembly ( wire) 058 Cord 060 Housing, Brush End 06 Armature Assembly 5V 06 06 Spring, 06 Seal 065 Spring, 066 067 068 Housing, 069 Cluster 070 Gasket 07 Cap, Housing 07 Lock /" 07 075 Spring, 076 Output 079 s List 080 Ball 08 Slug 08 Field Assembly 5V 085 Brush Plug 086 Brush, Carbon 087 Brush Holder 089 Screw #0- x /" 090 09 098 Screw /-0 x -/" 08 Seal 09 Plug 050 S yntech Grease 8 oz. 08 Baffle 08 Screw #0-08 Baffle Spacer 0 End Cap 05 Strain Relief 09 Spacer 050 Screw #0- x " 90 Brush Holder Clip
MODELS 0909 AND 09 EXPLODED VIEW 009 05 (5V) 0650 (0V) 06 (Aus Model) 06 065 9076 9007 0660 090 9008 066 SEE CONTROL PANEL DRAWING FOR DETAILS 090 (09) 0908 (09S) 0086 (0909)(S) 0086AUS (AUS MODEL) 00 00 90065 0857 0 0 000 095 000 00 00 056 069 00 0956 00 09 9076 05 05 08 097 0968 097 0969 0970 09 0590 055 0966 0978 05 0569 0570 See Note 0 099 097 098 0967 0990 0979 06 096 098 0 0 096 05 0 057 075 088 0567 0 0 068 COOLANT BOTTLE SHOWN ON PAGE 8 { 099 0960 075 - Carrying Case { 068 06 0975 Note : 076-0909 & 09 077-0909S & 09S Includes: 0, 056,057, 05 097 0 for arbors only
PARTS LIST 0086 Control Panel 0V 0086AUS Control Panel 0V (Aus Model) 076 0909 & 09 077 0909S & 09S 090 Control Panel 5V 075 Supp. Brkt. Assy. 06 0V Aus Replacement 0590 Warning Label 05 Spring 057 0567 Jamb Nut 0569 Feed Handle 0570 Feed Handle Knob 068 Switch Spring 06 068 Switch Brg. Assy. 06 Glide Post 069 Screw SHC #0-0660 Screw SHC /-0 x 5/ 8 066 Screw BHC #0-075 Carrying Case 0956 Brass Gibs - Pair 0960 Plunger Body 096 Slide Hammer 096 Impactor 0966 Dust Cap - Plastic 0967 Mount. Spring 0968 Adj. Spring 0969 Mount Screw 0970 Switch Adj. Brkt. 097 Screw SHC /-0 097 Screw BHC #6-097 # 6- Nylon Insert Nut 097, Plunger 0975 Pivot Point Seal 0977 Screw BH /-0 0978 Screw BH 5/6-0979 Glide Post Lock Screw 098 Ins. Shield 0990 Assy. 099 Switch Pivot Assy. 0 Spring Seat 0 Set Screw - 0 Ejector Collar 05 Steel Gib 09 Feed 5 00 Rack 0 Bushing - Bronze 0 Thrust 07 Set Screw /-8 5 08 Housing 0 Assy w/ejector (coolant) 05 Hub Assy. 05 5V Replacement 055 Warning Tag 056 Set Screw 5/6-8 09 Slide 095 Inducer 097 Screw - Slotted Hex 099 Support Brkt. (/") 000 " O" 00 Thrust 00 00 Fitting 00 Tubing /" O.D. 009 Cord Clamp 0 Roll Pin - Modified 06 Cutting Fluid Valve 0 Inducer Assy. 0 Brass Insert 08 Nylon Ferrule, /" Tube 077 Shrink Tube 088 Magnet 5V/0V 090 Bolt-HH /-0 098 Ejector Collar Ret. 07 Bottle 09 Bracket - Right 00 bracket - Left 0 Bottle Clamp 0 Anti-Rotational Finger 09 Nut - Locking 0 Bottle Cap 0 Cutting Fluid Bottle Assy. 05 Bolt Kit 06 Ground Strap 065 Screw - HH /-0 0650 0V Replacement 5005 /" Internal Tooth 6 50 Screw SHC /-0 9007 9008 /" Helical 9005 Ground Screw 90065 /" Star 905 Screw SHC /-8 9076 #0 Internal