M SERIES Vertical Machining enter EXELLENT TRUSTWORTHY ON AND ON YIH HUAN MAHINERY INDUSTRY O., LTD 407 8, 9 th Rd., Taichung Industrial Park, Taichung, Taiwan TEL : +88-4-239-331 FAX : +88-4-239-00 Web : www.extron.com.tw E-mail : extron@mail.extron.com.tw M SERIES High Rigidity Vertical Machining enter opyright 2014 by YIH HUAN machinery industry o., LTD. All right reserved E-M SERIES-EN-F-20140721
M High Rigidity Vertical Machining enter M80 / M1100 / M1320 / M100 / M100L With 40 years experience of manufacturing machine tools, EXTRON has continuously developed and provided creative machine tools for global customers. We re always looking for solutions to improve our products and give you the better quality, reliable machines and service. The M series featured excellent cutting and structural rigidity along with high torque ZF gear box, high speed direct drive spindle and AT system to achieve heavy-duty machining capability. Drilling, milling, boring and tapping can be processed in one set-up to fulfill your requests in the future. 3 axes adopt high rigidity box ways design which is suitable for high rigidity requirements of heavy cutting. German made ZF gear box is option to provide high torque output to fulfill heavy cutting capability. Also, equipped,000 rpm direct drive spindle provides high speed high accuracy machining application is available for option. Arm type tool AT system provides smooth tool changing without delay. Powerful coolant nozzles around spindle featured with high pressure flush coolant design provides high performance chip removal capability while ensuring outstanding machining accuracy. M80 M1100 M1320 M100 M100L X-axis Travel 80 1,100 1,320 1,00 1,00 Y-axis Travel 10 10 710 800 1,000 Z-axis Travel 10 700 700 800 800 1 2
M High Rigidity Vertical Machining enter M80 / M1100 / M1320 / M100 / M100L High Rigidity Structure The Meehanite casting structure and A-shaped column design provide solid support to efficiently enhance structure rigidity. The massive structure of bed, column, and table are all adopted with enforced cross ribs design that offers the best stability and precision for constantly machining. By carrying the weight of tool magazine and tools on casting body can enforce reliability of tool change and extend usage of tool magazine. Box ways are coated with specialized Turcite-B which can not only prevent slow-moving and lower abrasion, but also maintain high rigidity, low wear and noiseless along with great positioning accuracy. Bed Structure One-piece wide bed structure with four box ways eliminates over-hang issue of working table to ensure optimal solid support. ontact surface between bed and column are carefully hand scraped to ensure optimal precision assembly and enforce structural strength. Rapid Axial System 3 axes are adopted with direct drive A servo motor to ensure great heavyload ability and provide high dynamic accuracy and fast acceleration/ deceleration. 3 class ball screw with double nuts ensures optimal accuracy and longlasting. Besides, pre-tension design on all axes eliminates thermal deformation to ensure outstanding machining accuracy. M100 High rigidity structure 3 4
Unique Spindle System Depend on machining characteristic, gear drive system provides high torque machining, or high speed direct drive system is also available for specific high accuracy dies & molds machining. Equipped 2-step German made ZF gear box provides high torque heavy cutting capability at low rpm. With FANU αi spindle motor, torque output can reach up to 480 N-m. High speed,000 rpm direct drive spindle provide high machining accuracy due to isolating heat from motor. Spindle frame is adopted enforced steel alloy and 3 sets of bearing. Spindle motor runs through dynamic balancing to ensure quality is beyond G0.4 high accuracy balancing according to ISO 1940 standard while ensuring spindle run-out less than 0.003mm. All series are standard with spindle chiller to eliminate thermal deformation and ensure high accuracy and long lasting. Belt drive system Direct drive system Gear drive system BT 40,000 rpm Direct drive Spindle BT 40 10,000 rpm Belt drive Spindle Torque FANU α8i T Torque FANU α8i T Low speed High speed 0 40 11 kw ( 30 min ) 11 kw ( 30 min ) 11 11 9 90 9 30 9 70 7. kw ( cont. ) 7. 28 7. kw ( cont. ) 7. 0 30 1,00 0 1,000 2,000 3,000 4,000 20 19 3 10 4,000 0 3,70 7,00 11,20,000 3 Torque 0 9 90 70 0 30 1,00 FANU αi Low speed kw ( 30 min ) 11 kw ( cont. ) 0 2,000 4,000,000 8,000 10,000 20 10 Torque 0 4 30 FANU αi High speed kw ( 30 min ) 11 kw ( cont. ) 0 2,000 4,000,000 8,000 10,000 20 10 onstant Torque onstant onstant Torque onstant onstant Torque onstant onstant Torque onstant Torque 80 70 0 48 40 20 BT 40 1,00 8,000 rpm Belt drive Spindle FANU α8i 11 kw ( 30 min ) 7. kw ( cont. ) 0 2,000 4,000,000 8,000 Torque FANU α8i 1 8. 4 3.7 BT 40 11 kw ( 30 min ) 7. kw ( cont. ) onstant Torque onstant onstant Torque onstant 320 280 240 192 10 80 L H 37 1,00 8,000 rpm ZF Gear drive 0 2,000 4,000,000 8,000 1 8. 4 3.7 BT 0 Torque FANU αi Torque FANU αi 10 24 00 24 480 18. kw ( 30 min ) 18. 380 18. kw ( 30 min ) 18. 0 18 37 18 9 kw ( cont. ) kw ( cont. ) 80 20 70 1,00,000 rpm Belt drive Spindle 0 2,000 4,000,000 BT 0 L H 37 1,00,000 rpm ZF Gear drive 0 2,000 4,000,000 onstant Torque onstant onstant Torque onstant
High Efficient hips Removal Side exit type Side exit type Option Back exit type Side exit type Option High pressure chips flush coolant High pressure chips flush coolant High pressure chips flush coolant High pressure chips flush coolant Screw type chip auger x 1 aterpillar type chip conveyor Screw type chip auger x 2 Screw type chip auger x 2 aterpillar type chip conveyor M80 M1100 M1320 M80 M1100 M1320 M100 M100L M100 M100L 7 8
Fast and Reliable AT System Equipped with high efficiency AT system which provides reliable and smooth tool changing without delay. 9 10
Dimensions Table Dimensions T-slot Dimensions Tool Shank and Pull Stud Dimensions A D B Model A B D M80 980 00 130 M1100 1,20 00 0 0 M1320 1,20 700 14 0 M100 1,800 800 70 M100L 1,800 800 70 18 32 29 BT40 Ø 3 Ø 3 2 1. ± 0.1 10 ± 0.1 30 30.4 ± 0.2 2 ± 0.4 2 Ø 44.4 M1 GAUGE DIA. 0 3-0.1 Ø 10-0.1 28-0.1 TAPER 7/24 3 4 0 Ø -0.1 4 Ø 100-0.0 BT0 3 Ø 8 23.2 ± 0.1 ± 0.1 Ø 9.8 2.1 30 30 3 ± 0.4 101.8 ± 0.2 M24 14.8 40 8 4-0.1 0 TAPER 7/24 3-0.1 Ø 17-0.1 Ø 23-0.1 4 Machine Dimensions M80 / M1100 / M1320 AT40 1.1 3.3 11.1 84. 8.3 1.2 AT0 19.1 11.2 3.3 Ø 9.8 101.8 GAUGE DIA. 44.9 H I J Ø 3. 0 Ø 44.4 TAPER 7/24 GAUGE DIA. Ø 7.3 Ø.9 Ø 19.1 90 98.3 TAPER 7/24 GAUGE DIA. 34.8 4 Ø 1.8 Ø 22.8 G K Machine Dimensions M100 / M100L M100 : R00 ; M100L : R00 M100 : R80 ; M100L : R80 E F M100 : R90 M100L : R90 M100 : R90 ; M100L : R90 A B D Model A B D E F G H I J K M80 2,800 3,40 2,180 2,38 2,00 2,70 70 380 780 84 70 M1100 3,000 3,0 2,280 2,48 2,710 2,90 70 380 90 84 70 M100 : 3,130 ; M100L : 3,130 M1320 3,30 3,90 2,720 2,87 2,70 2,970 70 - - 80 70 Specifications are subject to change without notice. M100 : 4,300 ; M100L : 4,300 M100 : 4, ; M100L : 4, M100 : 3,210 ; M100L : 3,0 11
Specification M80 M1100 M1320 M100 M100L X-axis travel mm 80 1,100 1,320 1,00 Y-axis travel mm 10 10 710 800 1,000 Z-axis travel mm 10 700 700 800 Distance from spindle center to column mm 90 7 80 1,00 Distance from spindle center to table top mm 0 ~ 70 140 ~ 840 # 40 : 0 ~ 80 # 0 : 110 ~ 810 170 ~ 970 Working Table Table size ( X-axis ) mm 980 1,20 1,20 1,800 Table size ( Y-axis ) mm 00 00 700 800 T-slot ( width x no. x space ) mm 18 x 4 x 130 18 x x 0 18 x x 14 18 x x Table load capacity kg 900 1,000 1,00 2,00 Spindle Spindle motor ( cont. / 30 min ) kw 7. / 11 11 / / 18. ( Opt. 18. / 22 ) / 18. ( Opt. 18. / 22 ) Spindle speed rpm 8,000 ( Opt. 10,000 /,000 ) 8,000 ( Opt. 10,000 /,000 ) 8,000 ( Opt. 10,000 ),000 4,00 ( Opt.,000 ) Transmission - ( Opt. ZF gear box ) ( Opt. ZF gear box ) ( Opt. ZF gear box ) Spindle taper # 40 # 40 # 40 # 0 # 0 ( # 40 ) Feed Rate X-axis rapid feed rate m / min 20 20 Y-axis rapid feed rate m / min 20 20 Z-axis rapid feed rate m / min 1 1 utting feed rate m / min 10 10 10 AT Tool magazine capacity T arousel type1 ( Opt. Arm type 24 ) Arm type 24 ( Opt. 30 ) Arm type 24 ( Opt. 30 ) Arm type 24 ( Opt. 32 / 40 ) Arm type 24 ( Opt. 32 / 40 ) Max. tool diameter / adj. pocket empty mm Ø 90 / Ø 0 Ø 80 / Ø 0 Ø 80 / Ø 0 Ø 10 / Ø 220 Ø 10 / Ø 220 Max. tool length mm 300 300 300 30 30 Max. tool weight kg 7 7 7 Accuracy Positioning accuracy ( JIS B 338 ) mm ± 0.010 / Full Travel ± 0.010 / Full Travel ± 0.010 / Full Travel Positioning accuracy ( VDI 3441) mm P 0.010 / Full Travel P 0.010 / Full Travel P 0.0 / Full Travel Repeatability ( JIS B 338 ) mm ± 0.003 ± 0.003 ± 0.003 Repeatability ( VDI 3441) mm Ps max. 0.00 Ps max. 0.00 Ps max. 0.007 General Power requirement kva 32 32 42 48 48 Pneumatic pressure requirement ( min. ) kg / cm 2 ~ 8 ( ) ~ 8 ( ) ~ 8 ( ) oolant tank capacity ( pump ) liter ( HP ) 240 ( 1 ) 240 280 Machine weight kg 4,00,00 8,00 14,000 Specifications are subject to change without notice. Standard Accessories Optional Accessories ontrol System Spindle chiller oolant nozzels around spindle Fully enclosed splash guard entralized automatic lubricating system oolant system with pump and tank Screw type chip auger hips flush coolant system Air gun system Alarm light Halogen work light Automatic power off system Leveling bolts & pads Adjusting tools & tool box Operation manual ZF gear box,000 rpm direct drive spindle oolant through spindle ( 20 bar ) X / Y / Z axes optical linear scale Oil skimmer Oil mist system Automatic tool length measurement Automatic work-piece measurement N rotary table A cooler for electrical cabinet aterpillar type chip conveyor Automatic voltage regulator FANU MITSUBISHI SIEMENS HEIDENHAIN 13 14