Compact Integrated Distribution Substation (CIDS)
1- INTRODUCTION SAVE SPACE 2.5m 2 footprint for CIDS up to 630kVA. SAVE THE ENVIRONMENT No SF6, No PCB. SAVE MONEY Save up to 50% from conventional package substation with housing. ENSURE SAFETY FOR PUBLIC No exposed live parts. ENSURE SAFETY FROM FIRE If filled with flame retardant fluid. 2
2- DESCRIPTION The CIDS is a compact fully integrated outdoor package substation with medium voltage equipment, transformer, and low voltage equipment. The package substation is completely manufactured and assembled ready for installation on site. It ensures a high level of protection against access to live parts with a protection degree of IP 54 according to IEC 60529. The operation and control is achieved from the front of the unit, with separate compartments for medium voltage and low voltage sections. Four lifting lugs located on the upper part enable the lifting of the complete unit easily. 2.1. Major Benefits 2.1.1. Compact design-reduced footprint Reduction of space requirement. Reduction of footprint. 2.1.2. Cost Savings Minimum installation and maintenance labor costs. Minimum civil work; no building or vault structure. No need for main low voltage circuit breaker. 2.1.3. Operational Integrity Components are assembled and tested as an integral unit at the factory. Access to all elements of control and protection in one casing. 2.1.4. Safety Live parts inside the secure enclosure are hidden from the public and environment. If filled with flame retardant fluid, risk of transformer fire is greatly reduced due to high fire and flash points. 2.1.5. Environmental Integrity Low profile design requires minimum real estate. Dielectric fluid replaces ozone-depleting SF6 gas, currently used in RMU switching modules. 3
2.2. Main Components 2.2.1. Enclosure Single compact enclosure housing the transformer, medium voltage and low voltage sections. The is designed to be installed outdoor, with a protection degree of IP 54 according to IEC 60529 2.2.2. Low voltage section This section can be designed and manufactured according to the needs of each customer. Basic equipment includes: Low voltage bushings Three current transformers Four outgoing circuits by fuse links Three ammeters One voltmeter + one selector switch Optional: Circuit breakers instead of fuse links Multifunction electronic meter 2.2.3. Medium voltage section It includes the following components: Plug-in bushings Two sectionalizing switches for incoming and outgoing lines with earthling facility Main interrupter for protection against overloads and secondary short circuits Backup fuses for protection against internal faults Tap changer for voltage control (off-load) Voltage presence indicators Hotstick for sectionalizing switch operation Optional: Earth fault and short circuit indicators 2.2.4. Transformer section It includes the core and the windings of the transformer. 4
Fig 1 Plug-in bushing Fig 2 Three phase load break sectionalizing switch Fig 3 Back-up current limiting fuse Fig 4 Main interrupter Plug-in bushing (Fig 1) Built in capacitive point for voltage presence detection. Three phase loadbreak sectionalizing switch (Fig 2) Make-Before-Break operation. Silver plated copper contacts. Open/Close/Earth positions. Back-Up current limiting fuse(fig 3) For transformer internal faults. Protects and isolates faulty equipment. Coordinated with main interrupter (4), gives full range of fault protection. Main interrupter (Fig 4) Current and temperature sensitive protective device. Protects from overloads and secondary faults. Three phase trip, externally resettable. Insulating fluid Standard mineral PCB free oil according to IEC 60296. Optional: fire resistant high fire point organic or synthetic fluid. 5
Fig 5 Lifting Lugs Fig 6 Name Plate + single line diagram Fig 7 Mimic and labels Fig 8 Three phase main interrupter 2.3. CIDS Single Line Diagram A Source 1 2 Closed Open Earth 3 4 Transformer Coil B Source LV Closed Open 5 LV Panel Earth 6
Fig 9 Off load tap changer Fig 10 LV porcelain bushings Fig 11 Medium voltage screened bushings Fig 12 Pressure relief valve Fig 13 Dielectric level indicator 2.4. Technical Data GENERAL Design ambient temperature 40 C Frequency 50Hz or 60Hz TRANSFORMER 250kVA 400kVA 630kVA Rated voltages Primary highest voltage 12kV /17.5kV/24kV Rated secondary voltage From 231V up to 433V Vector group Dyn11 Lightning impulse voltage (primary) 75kV/95kV/125kV Industrial frequency withstand during 1 min (primary) 28kV/38kV/50kV Off load tap changer (5 positions) ± 2x2.5% No load losses 445W 840W 920W Load losses 2715W 3950W 6020W Short circuit impedance 4.00% 4.00% 4.00% ACCORDING TO IEC 60076 STANDARD MEDIUM VOLTAGE Rated short duration admissible current Sectionalizing switch for input-output and ground Highest voltage level Rated direct current Fuses Highest voltage level Maximum interrupting current Plug-in bushings, 6 in loop Highest voltage level Rated direct current ACCORDING TO IEC 60298 STANDARD 16kA 12kV /17.5kV/24kV 630A for 12kV primary 400A for 17.5kV and 24kV primary 24kV 50kA rms 24kV 630A LOW VOLTAGE Rated voltage Rated current Short time current (1s) Earthing Industrial frequency withstand during 1 min Lightning impulse withstand test ACCORDING TO IEC 60439 STANDARD From 231V up to 433V Up to 1000A (according to transformer rating) 25kA Neutral solidly earthed 2.5kV 6kV For 1000kVA please consult us For other requirements than the above table, please consult us 7
MATELEC s.a.l Made in Lebanon C A a b c B a Manufactured by Matelec s.a.l E ma il : ma te le c@ ma te le cg ro up.com P.O.Box : 12 Jbeil - Lebanon Tel: +961 9 620 920 Fax: +961 9 620 934/35 A1 A2 B1 B2 C1 C2 b c Sectionalizing Switch Fuse MagneX n Fig 14 Line Sectionalizing switch and earth controls Fig 15 Led ( voltage indicator) Fig 16 Elbow Connector Fig 17 Grounding terminals 2.5. Dimensions and Weights L1 L2 E A B F C D H G Rating kva 250 400 630 -Bmm 850 850 850 -Amm 1230 1230 1230 -Hmm 813 813 813 -Cmm 2080 2080 2080 -Dmm 1230 1230 1230 -Emm 1975 1975 1975 -Fmm 715 715 715 -Gmm 1117 1117 1117 Total Weight Kg 2550 2900 3250 Dimensions and weights are approximate and may change according to specifications. 8
Fig 18 Medium voltage cable support + clamps Fig 19 Insulated device for drive (Hotstick) Fig 20 Medium voltage compartment Fig 21 Low voltage compartment 1 2 3 4 5 6 7 8 9 10 26 11 12 13 MATELEC Ma de s.a. Le ba in non l AB A2 C abc A1 B1 Te Fa Em Manufa P. O. l:+96 x:+96 ail:mat Bo B2C1 x ct 1 : ur ed 20 be @m 0 y 934/3 Matel - Le banon 5 ec gr ou.a.l 12 p. C2 com s9 920 b6 62 J Ma Fu se gnex Se ct itch ion al izingsw ab nc 14 L1 L2 15 16 17 22 18 19 20 18 23 24 25 21 1. Lifting Lugs (Fig 5) 14. Line Sectionalizing switch and earth controls (Fig 14) 2. Dielectric refill plug 15. Led ( voltage indicator) (Fig 15) 3. Name Plate + single line diagram (Fig 6) 16. Medium voltage screened bushings (Fig 11) 4. Mimic and labels (Fig 7) 17. Elbow Connector (Fig 16) 5. Three phase main interrupter (Fig 8) 18. Grounding terminals (Fig 17) 6. Off load tap changer (Fig 9) 19. Medium voltage cable support + clamps (Fig 18) 7. LV porcelain bushings (Fig 10) 20. Medium voltage compartment (Fig 20) 8. Power meter (Optional) 21. Rollers 9. Current Transformers 22. Fuses 10. Power Meter Protection Fuses (optional) 23. Low voltage compartment (Fig 21) 11. Pressure relief valve (Fig 12) 24. Low voltage cable support + clamps 12. Dielectric level indicator (Fig 13) 25. Drainage and sampling device 13. Blocking device 26. Insulated device for drive (Hotstick) (Fig 19) 9
ELECTRICAL EQUIPMENT INDUSTRIES COMPANY LTD. P.O.Box 850175 Amman 11185 Amman, Jordan Tel: (962) 6 5727861/2 Fax: (962) 6 5727863 E-mail: electric@wanadoo.jo INTERNATIONAL TRANSFORMERS MATELEC LTD. 10th of Ramadan City, Egypt Tel: (20) 2 4149004-2901795 Fax: (20) 2 4155614 E-mail: itm.office@link.net MATELEC S.A.L. Amchit - Ghorfine P.O.Box 12 Jbeil - Lebanon Tel: (961) 9 620920 Fax: (961) 9 620934/5 E-mail: matelec@matelecgroup.com SAUDI MATELEC CO. FOR INDUSTRIES LTD. Dabab Street, Dabab Bldg, 3rd floor, Office Nº 10 P.O.Box 52114, Riyadh 11563 Riyadh, Kingdom of Saudi Arabia Tel: (966) 1 4029909 Fax: (966) 1 4024280 E-mail: agos@saudimatelec.com.sa TRANSFO MATELEC S.A. ZI de Briangaud 35600 Redon, France Tel: (33) 2 99711650 Fax: (33) 2 99721700 E-mail: info@transfo-matelec.fr
MATELEC GROUP Amchit - Ghorfine - P.O.Box: 12 Jbeil - Lebanon Tel: (961) 9 620 920 - Fax: (961) 9 620 934/5 E-mail: matelec@matelecgroup.com www.matelecgroup.com