MIG Guns, MIG Consumables & Welding Accessories Catalog tweco.com
Make the Switch. Increase Productivity. TWECO ADVANTAGE TWECO MIG GUN PORTFOLIO TWECO OFFERS SUPERIOR FEATURES AND BENEFITS TWECO TRUST TWECO ADVANTAGE. TWECO TRUST.
Professional MIG Welding Products & Accessories........ 4-84 Professional MIG Welding Consumables.............. 85-108 Table of Contents WeldSkill MIG Guns & Consumables............... 109-125 Professional Manual Welding Products & Accessories.. 126-136 WeldSkill Manual Welding Products & Accessories..... 137-138 Customer Care Numbers............................. 139 3
4 MIG Welding Products & Accessories Solid Wire Mild Steel and Stainless Steel Flux cored Wire Wire Diameter in.(mm) MIG Gun Selection Guide Amperage Range 30-100 100-200 200-300 300-400 >400 Wire Amperage Range Diameter in.(mm) 30-150 150-250 250-350 350-450 >450 Solid Wire Aluminum Recommended Recommended Alternate Wire Amperage Range Diameter Recommended Alternate in.(mm) 30-100 100-200 200-300 300-400 400-650 Alternate U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Which MIG Gun Is Right For You? Spray Master Professional No. Amperage Range Available Lengths (Feet) PulseMaster Compact Eliminator International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com Handle Design Cablehoz Connection Standard Eliminator TUFF-N-LITE SUPRA XT Smoke Master FLUXCORED SEFC Series Eliminator Spool Gun Rear End Connector Options Air-Cooled/ Water-Cooled PullMaster PulseMaster SUPRA Standard Water-cooled Special Features 5MIG Welding Products & Accessories
6 MIG Welding Products & Accessories SPRAY MASTER MIG GUN SERIES FEATURES & BENEFITS Operator appeal and reduces operator fatigue Field repairable Lower heat in the handle and conductor tube Standard gun configurations options Wide welding applications Lower inventory carrying costs MODEL Current (Amps) OUTPUT PROCESS STANDARD OPTIONS APPLICATION Duty Cycle Mixed Gas Wire Diameter in. (mm) Spray Master 250 Amp Spray Master 350 Amp Spray Master 450 Amp MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Dual Schedule Locking Trigger Rear Connector Knucklehead Flexible Conductor Tube Light Duty Fab Medium Duty Fab Heavy Duty Fab U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
SPRAY MASTER SERIES HANDLE DESIGN & STYLE PERFORMANCE DURABILITY EASE OF USE Optional Dual Schedule On/Off control with your gloved thumb (350 and 450 Amp only) Identified with DSRS Part No. suffix Thick-walled, three-layer conductor tube for higher electrical conductivity, act as heat sink, and durable Heavy-duty thick-walled contact tip and diffuser increases tip life and decreases downtime with tip changes Balanced to pivot at the center of the handle for ease of use in different welding positions, and thereby reduces operator fatigue Extended trigger length to keep hand away from the arc to reduce radiated heat Optional mechanical locking trigger - Identified with "LC" Part No. suffix International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com Steel spring strain relief provides support to the cablehoz coming out the rear of the handle to minimize wire feed issues 7MIG Welding Products & Accessories
8 MIG Welding Products & Accessories Spray Master 250 Amp 80% Duty Cycle, Mixed Gases TWECO* STYLE REAR CONNECTOR MS210-3545 MS212-3545 MS215-3545 MS220-3545 MS225-3545 MILLER STYLE REAR CONNECTOR MS210M-3545 MS212M-3545 MS215M-3545 MS220M-3545 MS225M-3545 LINCOLN STYLE REAR CONNECTOR MS212L-3545 EURO-KWIK STYLE REAR CONNECTOR MS210X-3545 MS212X-3545 MS215X-3545 MS225X-3545 NOZZLES HD22 Series EL22I Series EL22CT Series EL24CT Series CONTACT TIPS 11H Series EL16 Series 14 Series 16S Series EL16 Series 14 Series 16S Series EL16 Series GAS DIFFUSERS CONDUCTOR TUBE MS63 Series HD52-11 EL52 20281 20388 EL52CT EL52CT-14 EL52CT-16 43076 STANDARD OPTIONAL U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Spray Master 350 Amp 80% Duty Cycle, Mixed Gases TWECO* STYLE REAR CONNECTOR MS310-116 MS312-116 MS315-116 MS315-116K4 MS315-116DSRS LINCOLN STYLE REAR CONNECTOR MS312L-116 MS315L-116 MS315L-116K4 MS315L-116DSRS MILLER STYLE REAR CONNECTOR MS310M-116 MS312M-116 MS315M-116 MS315M-116K4 MS315M-116DSRS MS325M-116 EURO-KWIK STYLE REAR CONNECTOR MS315X-116 NOZZLES CONTACT TIPS GAS DIFFUSERS CONDUCTOR TUBE 16S Series EL52CT-16 EL22CT Series HD22 Series EL22I Series 14 Series EL16 Series 11H Series EL16 Series 14 Series 16S Series International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com EL52CT-14 EL52CT HD52-11 EL52 20281 20388 STANDARD OPTIONAL MS63 Series 9MIG Welding Products & Accessories
MIG Welding Products & Accessories Spray Master 450 Amp 80% Duty Cycle, Mixed Gases TWECO* STYLE REAR CONNECTOR MS410-116 MS412-116 MS415-116 MS415-116K4 MS415-116DSRS MS415-116LM MS420-116 MS425-116 MILLER STYLE REAR CONNECTOR MS410M-116 MS412M-116 MS415M-116 MS415M-116K4 MS415M-116DSRS MS415M-116LC MS415M-116LM MS420M-116 MS420M-116DSRS MS425M-116 MS425M-116DSRS LINCOLN STYLE REAR CONNECTOR EURO-KWIK STYLE REAR CONNECTOR MS410L-116 MS415L-116 MS415L-116K4 MS415L-116DSRS MS415L-116LC MS415L-116LM MS425L-116 MS410X-116 MS412X-116 MS415X-116 10 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
24CT / 24FN Series NOZZLES HD24 Series 24A Series 34CT / 34FN 23 Series 34A CONTACT TIPS 16S Series EL16 Series GAS DIFFUSERS CONDUCTOR TUBE MS64H Series 14 Series 14 Series 16S Series HD54-16 MS54-16H HD54-EL HD54-14 54A 54A-16 STANDARD OPTIONAL SLR 100 SURGE LIMITING REGULATOR FOR USE WITH SHIELDING GAS MIG Welding Products & Accessories SLR 100 SURGE LIMITING REGULATOR Part No. 0781-1197 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 11
MIG Welding Products & Accessories Spray Master Replacement Parts 11 10 10 5 1 6 4 2 3 16 7 17 18 15 14 13 8 19 9 12 20 21 22 16 24 22 25 23 12 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
SPRAY MASTER MIG GUN REPLACEMENT PARTS LIST (PART NO. / STOCK NO.) # DESCRIPTION 250 Amp 350 Amp 450 Amp Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 63J-3 Refer to Pages 102-105 152 7 MS84 MS84LC MS84DSRS ELC124FM 122FMS MS94RSW ELC94-BL ELC94 MS94LC 136 MS144 MS210 MS310 MS212 MS312 MS215 MS315 MS225 MS325 MS210X MS310X MS212X MS312X MS215X MS315X MS225X MS325X 235RSSR MS102-RK MS104-RK EPG172-H 350-170HK 172X-M 174X-M C6RC X6RC MS354-DSM Refer to Page 84 Refer to Pages 106-108 TCR50 66J-3 MS410 MS412 MS415 MS425 MS410X MS412X MS415X MS425X MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 13
MIG Welding Products & Accessories PROFESSIONAL NO. MIG GUN SERIES FEATURES & BENEFITS Operator appeal Durable & dependable for industrial applications Field repairable Improved performance with longer life consumables Lower inventory carrying costs MODEL Current (Amps) OUTPUT PROCESS STANDARD OPTIONS APPLICATION Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Dual Schedule Locking Trigger Rear Connector Knucklehead Flexible Conductor Tube Light Duty Fab Medium Duty Fab Heavy Duty Fab Professional Choice No. 1 Professional Choice No. 2 Professional Choice No. 3 Professional Choice No. 4 Professional Choice No. 5 Professional Choice No. 6 MINI-MIG 160 Amp 14 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PROFESSIONAL NO. SERIES HANDLE DESIGN & STYLE PERFORMANCE DURABILITY EASE OF USE Wide selection of front end consumables available to fit the needs of the application Mechanical connection of conductor tube and cablehoz within the handle providing excellent current path to the end of the contact tip Gun hanger located at the bottom for ease of resting gun when not in use Industry standard for 40+ years, oval shaped handle reduces grip required to manipulate MIG gun position Steel spring strain relief provides support to the cablehoz coming out the rear of the handle to minimize wire feed issues Balanced to pivot at the center of the handle for ease of use in different welding positions, and thereby reduces operator fatigue Heavy-duty design for industrial application environments using special plastic composition for high impact crush-resistant handle MIG Welding Products & Accessories Two (2) ball-point screws are used to secure the Cablehoz and conductor tube in place Trigger contains silver plated contacts with a self cleaning action every time the trigger is engaged & disengaged International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 15
MIG Welding Products & Accessories Professional No.1 180 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 110-3035 112-3035 115-3035 120-3035 110-4045 115-4045 120-4045 MILLER STYLE REAR CONNECTOR M110-3035 M112-3035 M115-3035 LINCOLN STYLE REAR CONNECTOR L115-3035 EURO-KWIK STYLE REAR CONNECTOR X110-4045 X112-4045 X115-4045 NOZZLES 21 Series CONTACT TIPS 11 Series EL11 Series GAS DIFFUSERS 51 51-23 EL51 CONDUCTOR TUBE 61 Series REL21 Series QTRW53-11 11 Series 20496 23 Series 14 Series 10019 22 Series 32 14 Series 20229 24A Series 34A 14 Series 10019 STANDARD HD22 Series 11 Series 20537 OPTIONAL 16 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Professional No.2 200 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR Knucklehead Flexible** Conductor Tube Option 210-3035 212-3035 215-3035 220-3035 225-3035 210-4045 215-4045 215-4045K4 225-4045 TWECO* STYLE REAR CONNECTOR 212FN-4045 LINCOLN STYLE REAR CONNECTOR L210-3035 L212-3035 L215-3035 MILLER STYLE REAR CONNECTOR Knucklehead Flexible** Conductor Tube Option M210-3035 M212-3035 M215-3035 M210-4045 M212-4045 M215-4045 M215-4045K4 EURO-KWIK STYLE REAR CONNECTOR X210-4045 X212-4045 X215-4045 EURO-KWIK STYLE REAR CONNECTOR X212FN-4045 X215FN-4045 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 17
MIG Welding Products & Accessories NOZZLES 22 Series 24A Series HD22 Series 21 Series 23 Series CONTACT TIPS GAS DIFFUSERS 14 Series 32 52 34A 14 Series 11 Series 11 Series 14 Series CONDUCTOR TUBE Manual Welding Products & Accessories Tweco offers a complete line of ground clamps, cable connectors, and cable lugs for your welding application. Refer to pages 126-138 in this catalog for more detail. 52FN 52HD-11 20062 52FN STANDARD OPTIONAL 62J Series 18 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Professional No.3 300 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 310-3545 312-3545 315-3545 320-3545 325-3545 315-116 325-116 MILLER STYLE REAR CONNECTOR M310-3545 M312-3545 M315-3545 LINCOLN STYLE REAR CONNECTOR EURO-KWIK STYLE REAR CONNECTOR L310-3545 L312-3545 L315-3545 X310-3545 X312-3545 NOZZLES 23 Series CONTACT TIPS 14 Series 16S Series GAS DIFFUSERS 54A 54A-16 CONDUCTOR TUBE 63J Series MIG Welding Products & Accessories 14 Series HD54-14 HD24 Series 16S Series HD54-16 EL Series HD54-EL 24A Series 34A 14 Series 54A 24CT / 24FN Series 34CT / 34FN 16S Series 54A-16 STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 19
MIG Welding Products & Accessories Professional No.4 400 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 410-3545 412-3545 415-3545 Knucklehead Flexible** Conductor Tube 415-3545K4 Option 420-3545 425-3545 410-116 412-116 415-116 420-116 425-116 415-564 TWECO* STYLE REAR CONNECTOR DS415-3545 DS420-116 LINCOLN STYLE REAR CONNECTOR L410-3545 L412-3545 L415-3545 Knucklehead Flexible** Conductor Tube Option L415-3545K4 L410-116 L412-116 L415-116 MILLER STYLE REAR CONNECTOR M410-3545 M412-3545 M415-3545 Knucklehead Flexible** Conductor Tube M415-3545K4 Option M420-3545 M425-3545 M410-116 M412-116 M415-116 M420-116 M425-116 M415-564 EURO-KWIK STYLE REAR CONNECTOR X410-3545 X412-3545 X415-3545 X425-3545 X415-116 EURO-KWIK STYLE REAR CONNECTOR X412FN-116 ** 20 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
24CT / 24FN Series NOZZLES 24A Series 24AH Series 34CT / 34FN 23 Series 23H Series HDL24L Series HD24 Series HD24LB Series Metal Working Chemicals 34A CONTACT TIPS 14 Series 16S Series 16S Series EL16 Series 14 Series GAS DIFFUSERS CONDUCTOR TUBE Metal working chemicals are available from Arcair. Full line of anti-spatter compounds, aluminum cleaners, and zinc-rich cold galvanizing compound. Contact Tweco Customer Care at 800-426-1888 for more details. 54A 54A-16 HD54-16 HD54-EL HD54-14 STANDARD OPTIONAL 64J Series MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 21
MIG Welding Products & Accessories Professional No.5 500 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 515-116 525-116 510-332 515-332 LINCOLN STYLE REAR CONNECTOR L515-332 MILLER STYLE REAR CONNECTOR M515-116 EURO-KWIK STYLE REAR CONNECTOR X515-116 NOZZLES CONTACT TIPS GAS DIFFUSERS 15H Series 25CT Series 35CT 55 Series CONDUCTOR TUBE 65J Series 25I Series 16S Series 55S-SW STANDARD OPTIONAL 22 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Professional No.6 600 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 615-332 26CT Series NOZZLES 36CT 26I Series CONTACT TIPS 16S Series MILLER STYLE REAR CONNECTOR M615-332 GAS DIFFUSERS 56S Series STANDARD OPTIONAL CONDUCTOR TUBE 66J Series MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 23
MIG Welding Products & Accessories Professional #1, #2, #3, #4, #5 and #6 MIG-Gun Replacement Parts 1 2 4 3 13 14 12 5 11 10 9 6 15 7 16 8 17 18 15 21 19 19 22 20 23 24 24 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PROFESSIONAL #1, #2, #3, #4, #5 AND #6 MIG-GUN REPLACEMENT PARTS # DESCRIPTION #1 #2 #3 #4 #5 #6 Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 Refer to Pages 91-99 Refer to Pages 102-105 152 154 81 83 84A 85 7 N/A 84DS N/A 122FM 124FM 244DS 244 N/A 244LK N/A 91 92 94R 91C 92C 94C N/A 94LK-DS N/A 94L 101R 102 104 136 141-6-SPR 142-6-SPR 144-6-SPR 145-6-SPR 200 300 400 235RSSR R6RC X6RC MS354-DSM 194DS 104 172X-M 174X-M M170-2H M170-4H Refer to Page 84 Refer to Pages 106-108 TCR50 500 176X-M M170-5H 600S MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 25
MIG Welding Products & Accessories Dennis Cook DAE Fabrication Manager MAKING THE SWITCH. DAE Industries designs, fabricates and installs aircraft engine stands, maintenance stands and structures for aircraft maintenance tooling. The Louisville based company has approximately 40 welding and fabrication stations, and is always looking for ways to increase productivity. Recently, DAE and its welders compared their MIG guns to the Tweco Spray Master MIG gun. The extended trigger on the handle keeps my hand away from the heat of the arc, commented Jason Burns, a top DAE Welder. The gun doesn t overheat, so I can remain productive. They were so impressed by its ability to handle demanding conditions that they converted all their MIG guns to the Tweco Spray Master model. After making the switch, DAE reported seeing instant improvements in productivity. The Spray Master MIG gun has proven to be extremely dependable and tough, with zero failures to date. And we ve experienced a 60-70% increase in total consumable life, which has created less downtime when changing out parts, says DAE Fabrication Manager, Dennis Cook. With the Spray Master MIG guns, DAE saw a decrease in welder fatigue and an increase in consumable parts life. For a company wanting to improve productivity, it seems switching to Tweco was the right choice. DAE INDUSTRIES Louisville, KY Dennis Cook and the welders at DAE Industries carry the torch will you? THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the Thermadyne family of brands that you can count on for safety, reliability and quality. www.thermadyne.com 26 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MINI-MIG 160 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR 35-10 35-12 35-15 MILLER STYLE REAR CONNECTOR M23-10 M35-10 M35-12 M35-15 LINCOLN STYLE REAR CONNECTOR L35-10 L35-12 L35-15 EURO-KWIK STYLE REAR CONNECTOR X23-10 X35-10 X35-12 X35-15 NOZZLES 21 Series CONTACT TIPS 11 Series GAS DIFFUSERS 35-50 CONDUCTOR TUBE MIG Welding Products & Accessories 35-60 Series 22 Series 32 14 Series FAB52 STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 27
MIG Welding Products & Accessories MINI-MIG Gun Replacement Parts 2 6 3 1 4 5 7 TWECO 11 12 13 MILLER 12 LINCOLN 14 13 15 17 13 18 16 19 20 21 EURO 9 8 25 22 23 24 10 28 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MINI-MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 Refer to Pages 102-105 35-80-A1 35-90 35-010A 7 35-012A 35-015A 35-170-5 35K350-1 Refer to Pages 106-108 35K-174C 224S 44CS 170M 174M-N WM-354M TLAK-352 LAK-352-1 35SP-354 AK353 AK-353-2A 174EX-1 4-MS 174EX-1C 174X-2 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 29
MIG Welding Products & Accessories PULSEMASTER MIG GUN SERIES FEATURES & BENEFITS One-touch, on-the-fly controls Exceptional weld bead Operator appeal and reduces operator fatigue Durable for industrial applications Lower heat in the handle and conductor tube Improved performance with longer life consumables OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Smart Capability Standard Without Smart Capability Rear Connector Light Duty Fab Medium Duty Fab Heavy Duty Fab PulseMaster 350 PulseMaster 450 30 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PULSEMASTER MIG GUN HANDLE DESIGN & STYLE PERFORMANCE DURABILITY EASE OF USE Quick-change, multi-position conductor tube Extended-life consumables Blade-style trigger performs over 2 million cycles without failure Ergonomic handle design Digital display and one-touch controls for on-the-fly adjustments Improved strain relief provides excellent flexibility and reduces operator fatigue Heavy duty industrial design featuring an impact-resistant handle High-performance cable designed for the demands of pulse welding Exceptionally smooth feed performance reduces bird nesting MIG Welding Products & Accessories Digital Display Screen Selection Buttons Menu Options Welding current Material thickness Wire feed speed Arc length trim International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 31
MIG Welding Products & Accessories PulseMaster 350 & 450 Amp 60% Duty Cycle, CO 2 AIR-COOLED PULSEMASTER GUN ASSEMBLIES Description Tweco* PMA312-3545 PMA315-3545 PMA412-3545 PMA415-3545 AIR-COOLED PULSEMASTER SMART GUN ASSEMBLIES Description Tweco PMAS312-3545 PMAS315-3545 PMAS412-3545 PMAS415-3545 (PART NO. / STOCK NO.) (PART NO. / STOCK NO.) Euro-Kwik PMA312X-3545 PMA315X-3545 PMA412X-3545 PMA415X-3545 Euro-Kwik PMAS312X-3545 PMAS315X-3545 PMAS412X-3545 PMAS415X-3545 32 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
TEAMWORK Analani (Ana) Smith started with Tweco in Wichita, Kansas in 1996, building welding helmets and goggles. She continued her career through assembly and machining departments over the next 8 years and then moved to Texas with the company. She got some training and work in robotics assembly and was later moved to the welding lab a few years ago. Her experience with components and assembly lead to a desire to learn more and more about welding. I AM PROUND TO BE A PART OF THERMADYNE. AMONG OTHER THINGS, WE MANUFACTURE AND SELL SOME OF MOST POPULAR MIG GUNS IN THE WORLD. THE BRAND TWECO STANDS FOR QUALITY AND RELIABILITY. TWECO IS THE WORLD S LARGEST SUPPLIER OF WELDING AND CUTTING PRODUCTS INCLUDING AN EXTENSIVE ARRAY FROM BASIC MANUAL WELDING TOOLS AND ACCESSORIES TO MIG GUNS, CONSUMABLES AND A COMPLETE SELECTION OF PRODUCTS FOR PRECISION ROBOTIC WELDING. Ana Smith has no time to get bored on the job. Every day is different. As part of the team of laboratory technicians at the Thermadyne welding lab in Denton, Texas, every day offers a new challenge. Ana is a hard worker and a great addition to our team, reports Principal Laboratory Technician, Galen Johnson. ANA SMITH Laboratory Technician Denton, Texas THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the family of brands that you can count on for safety, reliability and quality. MIG Welding Products & Accessories TWECO PPROFESSIONAL NUMBER 4 MIG GUN AND TWECO SPRAY MASTER MIG GUN. www.thermadyne.com International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 33
MIG Welding Products & Accessories PulseMaster Air-Cooled Replacement Parts 8a 6 2 9 5 3 4 10 13 14 8b 7 11 12 17 12 17 15 1 20 16 21 19 20 18 34 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PULSEMASTER AIR-COOLED MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 106-108 Refer to Pages 91-99 Refer to Pages 88-90 PMA54-16S 66J-3 Refer to Pages 102-105 7 PMHSK PM84-PCB-HK PM84-H PM84 PM83 PMA-SPS PM400-12 PM400-15 PM400X-12 PM400X-15 PM500-12 PM500-15 PM500X-12 PM500X-15 235RSSR PM94 PM94X 350-174H MS354-DSM PM6RC 174EX-1 4M-S X6RC 174X-2 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 35
MIG Welding Products & Accessories COMPACT ELIMINATOR MIG GUN SERIES FEATURES & BENEFITS Operator appeal Field repairable Improved performance patented contact tip Ball & socket conductor tube design Wide welding applications OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Dual Schedule Locking Trigger Rear Connector Knucklehead Flexible Conductor Tube Light Duty Fab Medium Duty Fab Heavy Duty Fab Compact Eliminator 250 Amp Compact Eliminator 450 Amp 36 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Compact Eliminator 250 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR ELC212-4045 ELC215-4045 MILLER STYLE REAR CONNECTOR ELC212M-4045 ELC215M-4045 ELC225M-4045 EURO-KWIK STYLE REAR CONNECTOR XELC215-4045 NOZZLES EL22I Series CONTACT TIPS EL16 Series 14 Series 16S Series GAS DIFFUSERS EL52 20281 20388 CONDUCTOR TUBE EL63J Series MIG Welding Products & Accessories EL16 Series EL52CT EL22CT Series 14 Series EL52CT-14 16S Series EL52CT-16 HD22 Series 11H Series HD52-11 EL24CT Series EL16 Series 43076 STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 37
MIG Welding Products & Accessories Compact Eliminator 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR ELC415-3545 ELC420-116 ELC425-116 MILLER STYLE REAR CONNECTOR ELC410M-3545 ELC412M-3545 ELC415M-3545 ELC425M-116 NOZZLES EL24I Series CONTACT TIPS EL16 Series EL16 Series EL16 Series EURO-KWIK STYLE REAR CONNECTOR GAS DIFFUSERS EL54SW EL54CT-SW EL54CT-H XELC412-3545 XELC415-3545 CONDUCTOR TUBE EL64J Series EL24CT Series 14 Series 41863 16S Series QTR56-SW REL24CT Series EL16 Series QTREL54-H 14 Series 41863 EL26CT Series EL16 Series EL56-SW STANDARD OPTIONAL 38 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
ANYTHING. ANYTIME. ANYWHERE. Galen Johnson has been welding since 1966. He served in Vietnam and has his own portable welding rig. His career has included work on pipelines, railroads and odd jobs. I VE DONE WELDING FOR EVERYTHING FROM PIPELINES TO TRICYCLES. I VE EVEN REBUILT VEHICLES. WHEN I RAN MY OWN SMALL BUSINESS I CALLED IT TRIPLE A WELDING ANYTHING, ANYTIME, ANYWHERE. Galen applies that can-do spirit in everything he does. More than a dozen years ago he was persuaded to join Tweco to contribute to research and development activities. I joined Tweco to work in R&D in 1996. I m still here. They won t let me out, He says with a smile. Today, Galen is an integral part of product initiatives, customer service and technical support for Thermadyne. He runs the Lab in Denton, Texas. Galen is always on the go. His variety of welding experience is invaluable, as we manufacture and sell products for a wide range of welding processes and all applications. Galen brings his vast experience and expertise to evaluate our products. Galen is always on the go, reports a co-worker from the Thermadyne global product line management team, adding. We re lucky to have him around. GALEN JOHNSON Principal Laboratory Technician Denton, Texas MIG Welding Products & Accessories THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the family of brands that you can count on for safety, reliability and quality. TWECO PULSEMASTER AND PULLMASTER MIG GUNS OFFER DIGITAL DISPLAY AND TIG-LIKE WELD QUALITY ON ALUMINUM AND STAINLESS STEEL. www.thermadyne.com International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 39
MIG Welding Products & Accessories STANDARD ELIMINATOR MIG GUN SERIES FEATURES & BENEFITS Operator appeal Field repairable Improved performance patented contact tip Ball & socket conductor tube design Wide welding applications OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Dual Schedule Locking Trigger Rear Connector Knucklehead Flexible Conductor Tube Light Duty Fab Medium Duty Fab Heavy Duty Fab Standard Eliminator 450 Amp 40 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Standard Eliminator 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR EL415-3545 MILLER STYLE REAR CONNECTOR LINCOLN STYLE REAR CONNECTOR EL415L-3545 EL415L-116 EURO-KWIK STYLE REAR CONNECTOR EL415M-3545 EL415M-116 XEL415-3545 NOZZLES EL24I Series EL24CT Series CONTACT TIPS EL16 Series EL16 Series EL16 Series GAS DIFFUSERS EL54SW EL54CT-SW EL54CT-H CONDUCTOR TUBE EL64J Series MIG Welding Products & Accessories 14 Series 41863 16S Series QTR56-SW REL24CT Series EL16 Series QTREL54-H 14 Series 41863 EL26CT Series EL16 Series EL56-SW STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 41
MIG Welding Products & Accessories Eliminator Replacement Parts 8 6 5 1 4 7 2 3 13 12 11 14 9 10 15 16 17 13 18 19 21 19 22 20 42 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
ELIMINATOR MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION Compact 250 Amp Compact 450 Amp Standard 450 Amp Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 63J-3 66J-3 Refer To Pages 102-105 EL66-CR21 7 EL66-CR 152 ELC84-H ELC124FM ELC94-BL ELC94 136 MS144 ELC215R ELC415R N/A XELC415R 235RSSR ELC100-2RK ELC100-4RK EPG172H 350-170HK 172X-M C6RC X6RC MS354-DSM Refer to Page 84 Refer to Pages 106-108 TCR50 174X-M EL86-H N/A EL96-B EL96 EL146 EL415R N/A EL100-4RK MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 43
MIG Welding Products & Accessories TUFF-N-LITE MIG GUN FEATURES & BENEFITS Operator appeal and reduces operator fatigue Field repairable Wide welding applications OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Rear Connector Light Duty Fab Heavy Duty Fab TUFF-N-LITE 350 44 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
TUFF-N-LITE 350 Amp 60% Duty Cycle, CO 2 350 AMP GUN Cable Rear Connection Style (PART NO. / STOCK NO.) Wire Size Length Tweco* Miller TL350-15-116 TL350M-15-116 24CT / 24FN NOZZLES 23 Series 24A Series 34CT / 34FN HD24 Series 34A CONTACT TIPS 14 Series 54A 16S Series 14 Series 16S Series EL16 Series GAS DIFFUSERS 54A-16 HD54-14 HD54-16 HD54-EL CONDUCTOR TUBE 64TL Series MIG Welding Products & Accessories STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 45
MIG Welding Products & Accessories TUFF-N-LITE Replacement Parts 1 4 5 2 3 9 10 11 8 7 12 6 13 10 14 15 14 17 18 16 46 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
TUFF-N-LITE REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 Refer to Pages 102-105 64TL-NC TL350-86R 7 EL96B EL96 104TL 136 TL144 300 235RSSR C6RC 350-170HK MS354-DSM Refer to Page 84 Refer to Pages 106-108 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 47
MIG Welding Products & Accessories SUPRA XT MIG GUN SERIES FEATURES & BENEFITS Field Repairable Durable & dependable Micro-switch trigger design Front and rear spring strain relief and cable support Rugged & durable power cable Wide welding applications OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Rear Connector Heavy-Duty Front End Consumables Eliminator Style Front End Consumables Knucklehead Flexible Conductor Tube Medium Duty Fab Heavy Duty Fab SUPRA XT SEHD 450 SUPRA XT SEL 450 48 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
SUPRA XT SEHD Series 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR SEHD400-5M1,6 MILLER STYLE REAR CONNECTOR LINCOLN STYLE REAR CONNECTOR SEHD400L-5M1,6 SEHD400M-5M1,6 24CT / 24FN Series NOZZLES HD24 Series 34CT / 34FN CONTACT TIPS 16S Series 14 Series EL16 Series GAS DIFFUSERS HD54-16 HD54-14 HD54-EL CONDUCTOR TUBE SE64J Series MIG Welding Products & Accessories 14 Series 54A 23 Series 24A Series 34A 16S Series 54A-16 STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 49
MIG Welding Products & Accessories SUPRA XT SEL Series 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR SEL400-5M1,6 MILLER STYLE REAR CONNECTOR LINCOLN STYLE REAR CONNECTOR SEL400L-5M1,6 SEL400M-5M1,6 NOZZLES EL24I Series EL24CT Series CONTACT TIPS EL16 Series EL16 Series EL16 Series GAS DIFFUSERS EL54SW EL54CT-SW EL54CT-H CONDUCTOR TUBE SEL64J Series 14 Series 41863 16S Series QTR56-SW REL24CT Series EL16 Series QTREL54-H 14 Series 41863 EL26CT Series EL16 Series EL56-SW STANDARD OPTIONAL 50 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 51
MIG Welding Products & Accessories SUPRA XT Replacement Parts 5 1 4 12 2 3 11 8 9 13 10 14 6 15 7 16 14 17 18 17 20 21 19 52 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
SUPRA XT REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 66J-3 Refer to Pages 102-105 154 7 SE86-H SE96 SE96-SW SE96-B SE66 SE66-B SE104 136 400 235RSSR C6RC 350-170HK MS354-DSM Refer to Page 84 Refer to Pages 106-108 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 53
MIG Welding Products & Accessories SMOKE MASTER FUME EXTRACTION MIG GUN SERIES FEATURES & BENEFITS Operator appeal and reduces operator fatigue MIG gun handle incorporates handle slide valve Field repairable Rugged & durable power cable Vacuum cools the front end consumables OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Flux-Cored Gas Shielded Flux-Cored Self Shielded Rear Connector Light Duty Fab Medium Duty Fab Heavy Duty Fab Smoke Master 250 Smoke Master 450 54 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Smoke Master 250 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR S212-4045 S215-4045 NOZZLES EL22I Series CONTACT TIPS EL16 Series 14 Series 16S Series EL16 Series MILLER STYLE REAR CONNECTOR GAS DIFFUSERS EL52 20281 20388 EL52CT S212M-4045 S215M-4045 CONDUCTOR TUBE S62 Series MIG Welding Products & Accessories EL22CT Series 14 Series EL52CT-14 16S Series EL52CT-16 HD22 Series 11H Series HD52-11 STANDARD OPTIONAL EL24CT Series EL16 Series 43076 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 55
MIG Welding Products & Accessories Smoke Master 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR S412-116 S415-116 MILLER STYLE REAR CONNECTOR S412M-116 S415M-116 LINCOLN STYLE REAR CONNECTOR S415L-116 NOZZLES EL22I Series EL22CT Series HD22 Series EL24CT Series CONTACT TIPS EL16 Series 14 Series 16S Series EL16 Series 14 Series 16S Series 11H Series EL16 Series GAS DIFFUSERS EL52 20281 20388 EL52CT EL52CT-14 EL52CT-16 HD52-11 43076 CONDUCTOR TUBE STANDARD OPTIONAL S64 Series Tweco Smoke Collector Fume Removal System Description (PART NO. / STOCK NO.) TSC-96 56 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 57
MIG Welding Products & Accessories Smoke Master Replacement Parts 9 8 1 10 6 11 7 2 3 4 5 14 13 15 12 16 17 18 18 20 18 21 19 58 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED SMOKE MASTER 250 & 450 AMP MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION 250 AMP 450 AMP Refer to Pages 91-99 Refer to Pages 88-90 EL52 EL52CT S62-60-2 S64-R S62-60-2 S64-1 S62-60 S64-60 S62-45 N/A 7 N/A S64-2 S22-62L S24-62 N/A S24-62HV S62T-60 S64T-60 S62T-45 N/A S82 S86 S82-V S86-V ELC94-BL ELC94 EL96 S82-C S86-C S212 S412 S215 S412-H S415-H SHP-12 SHP-15 ST6RC MS354-DSM Refer to Page 84 Refer to Pages 106-108 S415 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 59
MIG Welding Products & Accessories FLUXCORED MIG GUN SERIES FEATURES & BENEFITS Field repairable Durable & dependable Micro-switch trigger design Rugged & durable power cable Wide welding applications OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) Flux-Cored Gas Shielded Flux-Cored Self Shielded Rear Connector Medium Duty Fab Heavy Duty Fab SEFC Series 350 SEFC Series 450 60 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
FLUXCORED "SEFC" 350 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR CONSUMABLE PARTS Contact Tip 14FC-045 14FC-068 14FC-564 14FC-332 N/A N/A N/A N/A 16FC-564 N/A 16FC-764 Stickout Size 3/4 (19MM) 1-1/2 (38MM) Thread Protector Insulated Guide Nozzle SEFC350T-10 SEFC350T-15 MILLER STYLE REAR CONNECTOR SEFC350M-10 SEFC350M-15 FLUXCORED "SEFC" 450 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR.045 (1,2mm) 24FC-150 26FC-150.068 (1,72mm) LINCOLN STYLE REAR CONNECTOR 5/64 (2,0mm) Wire Size 24FC-275 26FC-275 Conduit 15 Ft (5M) 43FC-332-15 44FC-332-15 44FC-18-15 SEFC350-10 SEFC350-15 MILLER STYLE REAR CONNECTOR SEFC450M-15 LINCOLN STYLE REAR CONNECTOR SEFC450T-15 SEFC450-15 3/32 (2,4mm) 7/64 (2,8mm) 24FC-P 26FC-P 1/8 (3,2mm) 16FC-120 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 61
MIG Welding Products & Accessories FLUXCORED Replacement Parts 4 1 2 3 7 8 9 5 10 6 11 13 11 14 12 62 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
FLUXCORED MIG GUNS 350 & 450 AMP REPLACEMENT PARTS LIST # DESCRIPTION 350 AMP 450 AMP 24FC-150 24FC-275 24FC-P 14FC-045 14FC-068 14FC-564 14FC-332 N/A N/A 64FC-60 64FC-45 N/A SE86FC-R2 156W-HS SE86FC-H 7 SE96 SE96-SW SE96-B 26FC-150 26FC-275 26FC-P N/A N/A 16FC-564 N/A 16FC-764 16FC-120 66FC-60 66FC-45 66FC-180 N/A SEFC450-10C SEFC350-15C SEFC450-15C C6RC MS354-DSM FC350-174H FC450-174H FC350-174MH FC450-174MH 173FCH 176FCH 43FC-332-10 N/A 43FC-332-15 44FC-332-15 N/A 44FC-18-10 N/A 44FC-18-15 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 63
MIG Welding Products & Accessories ELIMINATOR SPOOL GUN FEATURES & BENEFITS Excellent service and ease of operation Comfortable handle design Quick disconnect conductor tube Rugged & durable Adapts to most welding machines Improved performance with patented contact tip OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Rear Connector Light Duty Fab Medium Duty Fab Eliminator Spool Gun 300 64 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Eliminator Spool Gun 300 Amp 60% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR SSG225-3545 SSG250-3545 NOZZLES EL24CT Series CONTACT TIPS EL16 Series EL16 Series GAS DIFFUSERS PMP64EL Series EL54CT-SW EL54CT-H CONDUCTOR TUBE MIG Welding Products & Accessories 14 Series 41863 STANDARD OPTIONAL EL16 Series EL54SW EL24I Series International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 65
MIG Welding Products & Accessories Eliminator Spool Gun Replacement Parts 1 2 16 3 10 8 5 15 19 17 6 20 22 7 13 4 9 23 30 34 33 18 26 14 11 12 32 21 25 27 32 36 35 24 32 37 31 29 66 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
ELIMINATOR SPOOL MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 91-99 Refer to Pages 88-90 Refer to Pages 100-101 SPG103 SPG103-1 SPG103-8 7 EPG66-N EPG103-2-0,8 EPG103-2-0,9 EPG103-2-1,0 EPG103-2-1,2 EPG103-2-1,6 EPG-FGN EPG86-2 ESG90 SSGM24 SPG-96TL SSG86 PMP-PV PMP64EL30 PMP64EL180 PMP64SFLX360 PMP44PTF116 PMP-44FLX-116 PMP-44-116 # DESCRIPTION PART NO./STOCK NO. SSG300G ESG186 ESG186S ESG186C ESG186S-3 ESG44TF-116 BG-53N04 SSG3003GH SSG30025 SSG30050 SSG300CW ESG-HW SSG-DINS25 EPG-RGN ESG-172SL SSGT6RC SPG146R SPG102 ESG6RCUGN SSG172PS ESG172 TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 67
MIG Welding Products & Accessories PULLMASTER MIG GUN SERIES FEATURES & BENEFITS Excellent service and ease of operation Comfortable handle design Quick disconnect conductor tube Rugged & durable Improved performance with longer life consumables standard PullMaster OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Rear Connector Light Duty Fab Medium Duty Fab PullMaster 300 68 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PullMaster Air-Cooled MIG Gun 300 Amp 60% Duty Cycle, CO 2 STANDARD - TWECO* STYLE REAR CONNECTOR PMP333-3545 PMP350-3545 SMART - TWECO STYLE REAR CONNECTOR PMPS333-3545 PMPS350-3545 NOZZLES PMA24 Series EL24I Series CONTACT TIPS 16APS Series EL16 Series EL16 Series GAS DIFFUSERS PMP64EL Series PMA54-16S EL54SW EL54CT-SW CONDUCTOR TUBE STANDARD OPTIONAL MIG Welding Products & Accessories EL16 Series EL54CT-H EL24CT Series 14 Series 41863 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 69
MIG Welding Products & Accessories PullMaster Air-Cooled Replacement Parts 1 2 3 4 5 10 14 9 8 11 6b 19 6a 15 6 13 16 12 18 12 17 7 70 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PULLMASTER AIR-COOLED MIG GUN REPLACEMENT PARTS LIST PART NO./STOCK # DESCRIPTION NO. Refer to Pages 91-99 Refer to Pages 88-90 PMA54-16S Refer to Pages 102-105 PMP-44FLX-116 PMP-44PTF-116 PMP-44-116 EPG186 PMPS186 PMP44-116-33 PMP44-116-50 PMP44-3545-33 PMP44-3545-50 7 PMPS44-116-33 PMPS44-116-50 PMPS44-3545-33 PMPS44-3545-50 PMP103 SPG103-1 SPG103-8 PMPS-106TA PMPS-106TA EPG103-2-0.8 EPG103-2-0.9 EPG103-2-1.0 EPG103-2-1.2 EPG103-2-1.6 EPG103-2-1.6V EPG103-2-1.2V EPG103-2-0.9V # DESCRIPTION PART NO./STOCK NO. SPG-RWG EPG86-2 PMP-T6RC PMP-M24 SPG-96TL SPG86 PMP300-33 PMP300-50 Refer to Page 84 MS354-DSM PM85-PCB BG-53N04 EPG-HW PMP-PV EPG354T EPG354M EPG354L PMP354T TCR50 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 71
MIG Welding Products & Accessories PULSEMASTER WATER-COOLED MIG GUN SERIES FEATURES & BENEFITS One-touch, on-the-fly controls Exceptional weld bead Operator appeal and reduces operator fatigue Durable for industrial applications Lower heat in the handle and conductor tube Improved performance with longer life consumables OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Smart Capability Standard Without Smart Capability Rear Connector Light Duty Fab Medium Duty Fab Heavy Duty Fab PulseMaster 400 PulseMaster 500 72 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PulseMaster Water-Cooled 400 & 500 Amp 100% Duty Cycle, CO 2 STANDARD SMART Description Description Tweco Water Coolers Tweco* PMW412-3545 PMW415-3545 PMW512-3545 PMW515-3545 Tweco PMWS412-3545 PMWS415-3545 PMWS512-3545 PMWS515-3545 (PART NO. / STOCK NO.) (PART NO. / STOCK NO.) Euro-Kwik PMW412X-3545 PMW415X-3545 PMW512X-3545 PMW515X-3545 Euro-Kwik PMWS412X-3545 PMWS415X-3545 PMWS512X-3545 PMWS515X-3545 MIG Welding Products & Accessories TC900 WATER COOLER Description (PART NO. / STOCK NO.) Tweco TC900-G TC900-V TC900-GX TCV900 WATER COOLER Description (PART NO. / STOCK NO.) Tweco TCV900-G TCV900-V International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 73
MIG Welding Products & Accessories PulseMaster Water-Cooled Replacement Parts 4 5 6 7 9a 10 9b 2 3 8 16 12 11 17 13 20 15 20 21 19 25 1 22 18 23 25 24 26 74 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PULSEMASTER WATER-COOLED MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION 7 PART NO./ STOCK NO. Refer to Pages 106-108 Refer to Pages 91-99 WC23-1 Refer to Pages 88-90 PMW5516 PMW64-3 Refer to Pages 102-105 PMHSK PM84-PCB-HK PM84-H PM84 PM83 PMW-SPS PMW512 PMW515 # DESCRIPTION PART NO./ STOCK NO. QR-SPR QR-RC PMW603-WH PM94 PM94X MS354-DSM 350-174H PMW6RC WC6-170H WC174X-B 174X-2 4M-S X6RC WC174X MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 75
MIG Welding Products & Accessories SUPRA WATER-COOLED MIG GUN FEATURES & BENEFITS Operator appeal and reduces operator fatigue Provides cooling benefits for the front end consumables Increased duty cycle at high amperage applications Rugged & durable Field repairable Ease of use OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Rear Connector Medium Duty Fab Heavy Duty Fab SUPRA 450 76 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
SUPRA Water-Cooled 450 Amp 100% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR SW415-3545 SW410-116 SW412-116 SW415-116 NOZZLES SW24 Series SW64-3 CONTACT TIPS 16S Series EL16 Series MILLER STYLE REAR CONNECTOR GAS DIFFUSERS SW54-16S SW54-EL SW410M-116 SW412M-116 SW415M-116 CONDUCTOR TUBE SW64-60 MIG Welding Products & Accessories STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 77
MIG Welding Products & Accessories SUPRA Water-Cooled Replacement Parts 78 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
450 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. SW24-17 SW24-15 SW24-21 Refer to Pages 88-90 Refer to Pages 88-90 SW54-16S SW54-EL SW64-2 7 SW64-R SW64-3 SW64-60 SW64-1 SW94 SW84 SW84-S SW400-WHI SW134-W SW410-CC SW412-CC SW415-CC SW400-CW # DESCRIPTION PART NO./STOCK NO. SW410-PC SW412-PC SW415-PC SW134-G SW410 SW412 SW415 SW144 SW184 SW400-WHO SW194-M SW194-F SW-QCM SW-QCF Refer to Pages 106-108 SW174X-1C SW174-T 174TL-M 174M-N 350-174 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 79
MIG Welding Products & Accessories STANDARD WATER-COOLED MIG GUN FEATURES & BENEFITS Operator appeal and reduces operator fatigue Provides cooling benefits for the front end consumables Increased duty cycle at high amperage applications Rugged & durable Field repairable Ease of use OUTPUT PROCESS STANDARD OPTIONS APPLICATION MODEL Current (Amps) Duty Cycle Mixed Gas Wire Diameter in. (mm) MIG Aluminum Rear Connector Medium Duty Fab Heavy Duty Fab Standard 600 80 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Standard Water-Cooled 600 Amp 100% Duty Cycle, CO 2 TWECO* STYLE REAR CONNECTOR WCS610-116 WCS612-116 WCS615-3545 WCS615-116 WCS615-332 WCS615-764 NOZZLES WC26 Series WC26-EL Series WC26-1 CONTACT TIPS 16S Series EL16 Series GAS DIFFUSERS WC56A-SW WC56EL-SW CONDUCTOR TUBE WCS66-60 MIG Welding Products & Accessories WC26-1 RWC26 Series 16S Series QTRW56-SW STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 81
MIG Welding Products & Accessories Standard Water-Cooled Replacement Parts 3 4 5 6 7 8 9 10 13 14 1 2 15 16 17 12 11 18 19 20 22 19 23 24 21 82 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
600 AMP WATER-COOLED MIG GUN REPLACEMENT PARTS LIST # DESCRIPTION PART NO./STOCK NO. Refer to Pages 91-99 WC26-1 Refer to Pages 88-90 Refer to Pages 100-101 WC36-R WCS36-H 7 Refer to Pages 102-105 WC86-HC WC66-N W6R-H EL96-B EL96 WC106 WC610-WH WC612-WH WC615-WH WC610-GH WC612-GH WC615-GH # DESCRIPTION PART NO./STOCK NO. WC610-PC WC612-PC WC615-PC WC600-10 WC600-12 WC600-15 QR-SPHD W6RC WC603-WH MS354-DSM WC6-170H WC174X-B Refer to Page 84 Refer to Pages 106-108 MIG Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 83
MIG Welding Products & Accessories Tweco MIG Gun Direct Plug & Control Wire Jumpers TWECO STYLE # DESCRIPTION 4 1 4 1 3 2 100-450 AMP 500-600 AMP Part No. Stock No. Part No. Stock No. 350-174H 176SH 350-174HXL N/A 224S 225S 44CS MS-354-TAJ 2 3 5 6 MILLER STYLE # DESCRIPTION 4 3 1 100-450 AMP 500-600 AMP Part No. Stock No. Part No. Stock No. 350-174MH EL176MH 350-174MHXL N/A 174M-N 175M-N 224S 44CS EURO 4 1 2 3 2 LINCOLN STYLE # DESCRIPTION 100-450 AMP 500-600 AMP Part No. Stock No. Part No. Stock No. 350-174LH EL176LH 35-170-5 44CS AK353 AK-353-2A MS354DS-LJ EURO-KWIK STYLE # DESCRIPTION 100-450 AMP 500-600 AMP Part No. Stock No. 174EX-1 WC174X 4-MS 174EX-1C 174X-2 Part No. Stock No. 84 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MIG Welding Consumables True professionals know that nothing can replace a Tweco MIG gun. For decades, welding operators around the world have felt the pride of owning one of the most trusted brands in the industry. With a rich history of producing top quality professional guns like the Spray Master and one of the most popular MIG guns of all time the No. 4 MIG, it s easy to see why the Tweco name has become synonymous with dependability and reliability. Nothing compares to the genuine craftsmanship of a Tweco gun. VISIT WWW.TWECOTRUST.COM TODAY. International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 85
MIG Welding Consumables MIG WELDING CONSUMABLES FEATURES Tweco offers a wide range of front end consumables to choose from to fit your welding application needs Conduit liners made from either zinc-plated music wire with and without nylon coated wall or Teflon tubing all having it s benefits when running the various welding wire material TRUST 86 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
ENHANCED DESIGN OF FRONT-END CONSUMABLES Increase productivity with Eliminator contact tip Double tip life use, twist it half turn counter-clockwise to expose a new wear point Heavy-Duty HD Tip and Diffuser Twist-it and forget it contact tip/diffuser for better electrical conductivity Thick-walled diffuser design acts as heat sink and conducts heat away from the arc source MIG Welding Consumables Increases electrical conductive surface area and thereby increases electrical conductivity Improve gas coverage with enhanced diffuser design 12 holes in the diffuser provides a more uniform gas flow over the welding wire and the weld pool for improved gas coverage International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 87
MIG Welding Consumables STANDARD THREADED STYLE CONTACT TIPS Standard Heavy-Duty Tapered Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No. 11, 11H, & 11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L. 11-23 11T-23 11-30 11H-30 11T-30 11-35 11H-35 11T-35 11-40 11H-40 11T-40 11-45 11H-45 11T-45 11AH-364 14, 14H, & 14T SERIES 0.25" (6,35MM) O.D. -.250-28 UNF THREADS - 1.50" (38,1MM) O.A.L. 14-23 14T-23 14-30 14T-30 14-35 14H-35 14T-35 14-40 14H-40 14T-40 14-45 14H-45 14T-45 14-52 14H-52 14T-52 14-116 14H-116 14T-116 14-564 14H-564 14A364 14AH-364 14AH-116 15H & 15HFC SERIES 0.345" (8,8MM) O.D. -.3125-24 UNF THREADS 15H & 15AH SERIES - 1.970" O.A.L.; 15HFC - 1.590" O.A.L. 15H-35 15H-45 15HFC-45 15H-52 15HFC-52 15H-116 15HFC-116 15H-564 15HFC-564 15H-332 15HFC-332 15H-764 15HFC-764 15H-18 15HFC-18 15AH-364 15AH-116 16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L. 16S-35 16ST-35 16S-40 16ST-40 16S-45 16ST-45 16S-52 16ST-52 16S-116 16ST-116 16S-564 16S-332 16S-764 16S-18 16AS-364 16AS-116 88 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
LONG LIFE THREADED STYLE CONTACT TIPS Standard Tapered Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. 11RZ SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L. 11RZ-35 14RZ & 14RZT SERIES 0.25" (6,35MM) O.D. -.250-28 UNF THREADS - 1.50" (38,1MM) O.A.L. 14RZ-35 14RZT-35 14RZ-45 14RZT-45 14RZ-52 14RZT-52 16RZ & 16RZT SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L. 16RZ-35 16RZT-35 16RZ-40 16RZT-40 16RZ-45 16RZT-45 16RZ-45C 16RZT-45C 16RZ-52 16RZT-52 16RZ-116 16RZT-116 16RZ-116-68 16RZT-116-68 MIG Welding Consumables LONG LIFE PULSEMASTER STYLE THREADED STYLE CONTACT TIPS Standard Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. 16PS SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.181" (30MM) O.A.L. 16PS-30 16PS-35 16PS-40 16PS-45 16APS-364 16PS-116 16PS-52 16APS-116 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 89
MIG Welding Consumables ELIMINATOR STYLE CONTACT TIPS Standard Tapered Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. EL11 SERIES 0.25" (6,35MM) O.D - 1.00" (25,4MM) O.A.L. EL11-35 EL11-45 EL16 & EL16T SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L. EL16T-23 EL16-30 EL16T-30 EL16-35 EL16T-35 EL16-40 EL16T-40 EL16-45 EL16T-45 EL16-52 EL16T-52 EL16-116 EL16T-116 EL16-564 EL16-332 EL16-764 EL16A-364 EL16AT-364 EL16A-116 LONG LIFE ELIMINATOR STYLE CONTACT TIPS Standard Tapered Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. EL16RZ & EL16RZT SERIES 0.345" (6,35MM) O.D - 1.50" (38,1MM) O.A.L. EL16RZ-35 EL16RZT-35 EL16RZ-40 EL16RZT-40 EL16RZ-45 EL16RZT-45 EL16RZ-45C EL16RZT-45C EL16RZ-52 EL16RZT-52 EL16RZ-116 EL16RZT-116 EL16RZ-116-68 EL16RZT-116-68 90 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
MIG GUN NOZZLE TO TIP RELATIONSHIP: IT S MORE THAN JUST WELDER S PREFERENCE Recessed Tips Recessed Tip MIG Welding Consumables Flush Tips Protruding Tips Flush Tip Protruding Tip International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 91
MIG Welding Consumables AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 21 SERIES 3-PIECE NOZZLE DESIGN - 0.750" (19,05MM) OUTSIDE DIAMETER 21-37F Standard (1) 21-37 Standard (1) 21T-37 Tapered (1) 21T-37F Tapered (1) 21-50F Standard (1) 21-50 Standard (1) 21-62F Standard (1) 21-62 Standard (1) 22 SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER 22-37SS Standard Short Stop (3) 22T-37SS Standard Short Stop (3) 22-50 Standard 22-50SS Standard Short Stop (3) 22-62 Standard 22-62SS Standard Short Stop (3) HD22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER HD22-37 Standard (1) HD22-37F Standard (1) HD22-50 Standard (1) HD22-50F Standard (1) HD22-62 Standard (1) HD22-62F Standard (1) 92 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 23 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER 23-37 Standard 23-37F Standard 23T-37 Tapered 23T-37F Tapered 23-50 Standard 23-50F Standard 23H-50 Heavy-Duty 23-62 Standard 23-62F Standard 23H-62 Heavy-Duty 23H-62F Heavy-Duty 23-75 Standard 23-75F Standard 23H-75 Heavy-Duty MIG Welding Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 93
MIG Welding Consumables AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 24A SERIES FORMED NOZZLE - 0.750" (19,05MM) OUTSIDE DIAMETER 24A-37SS Standard Short Stop (1) 24AT-37SS Standard Short Stop (1) 24A-50 Standard 24A-50SS Standard Short Stop (1) 24AH-50 Standard Heavy-Duty 24AH-50SS Standard Short Stop (1) 24A-62 Standard 24A-62SS Standard Short Stop (1) 24AH-62 Standard Heavy-Duty 24AH-62SS Standard Short Stop (1) 24A-75 Standard 24A-75SS Standard Short Stop (1) 24AH-75 Standard Heavy-Duty 24AH-75SS Standard Short Stop (1) 24CT SERIES COURSE THREAD NOZZLE 24CT-37S Standard Short Stop (1) 24CT-50S Standard Short Stop (1) 24CT-50F Tapered 24CT-62S Standard Short Stop (1) 24CT-62F Tapered 24CT-62R Tapered 24CT-75S Standard Short Stop (1) 24CT-75R Straight 24FN SERIES FINE THREAD NOZZLE 24FN-37S Standard Short Stop (1) 24FN-62S Standard Short Stop (1) 24FN-62R Tapered 24FN-75S Standard Short Stop (1) 94 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED HEAVY-DUTY NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship HD24 SERIES 3-PIECE NOZZLE DESIGN HD24L-50 Tapered (1) HD24L-50F Tapered (1) HD24-50 Standard (2) HD24-50P Standard (2) HD24L-62 Tapered (1) HD24L-62F Tapered (1) HD24-62 Standard (2) HD24-62F Standard (2) HD24L-75 Tapered (1) HD24L-75F Tapered (1) HD24-75 Standard (2) HD24-75F Standard (2) HD24LB-62 Standard (1) (3) HD24LB-62F Tapered (1) (3) HD24LB-75 Tapered (1) (3) HD26B-62 Standard (2) (3) HD26B-75 Standard (2) (3) MIG Welding Consumables PULSEMASTER & PULLMASTER AIR-COOLED NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship PMA24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER PMA24-50F Straight PMA24-50 Straight PMA24-62F Straight PMA24-62 Straight PMA24H-62 Straight PMA24-75F Straight PMA24-75 Straight PMA24H-75 Straight International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 95
MIG Welding Consumables AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 25CT SERIES COURSE THREAD NOZZLE 25CT-50 Standard 25CT-62 Standard 25CT-75 Standard 25CT-75F Standard 25I SERIES 3-PIECE NOZZLE DESIGN - 0.970" (24,6MM) OUTSIDE DIAMETER 25I-62 Standard (1) 25I-75 Standard (1) 26CT SERIES COURSE THREAD NOZZLE 26CT-62 Standard 26CT-75 Standard 26I SERIES 3-PIECE NOZZLE DESIGN - 1.187" (30,1MM) OUTSIDE DIAMETER 26I-62 Standard (1) 26I-75 Standard (1) 26I-87 Standard (1) AIR-COOLED FLAT ARC SPOT NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. 21-62FAS 22-62FAS 23-75FAS 24A-62FAS 24A-75FAS 24A-100FAS 25CT-125FAS 25CT-162FAS 96 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED ELIMINATOR NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship EL22I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL22I-37 Standard EL22I-50 Standard EL22I-50F Standard EL22I-50P Standard EL22I-62 Standard EL22I-62F Standard EL22I-62P Standard EL22I-75 Standard EL22CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL22CT-37 Standard EL22CT-37F Standard EL22CT-50 Standard EL22CT-50F Standard EL22CT-50P Standard EL22CTB-50 Standard (1) EL22CT-62 Standard EL22CTB-62 Standard (1) EL22CT-62F Standard EL22CT-62P Standard EL22CT-62H Standard Heavy-Duty EL22CT-75 Standard REL22 SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER REL22CT-37 Straight REL22CT-50 Straight REL22CT-50F Straight REL22CT-50P Straight REL22CT-62 Straight REL22CT-62P Straight MIG Welding Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 97
MIG Welding Consumables AIR-COOLED ELIMINATOR NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship EL24I SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL24I-37 Tapered EL24I-50 Tapered EL24I-62 Tapered EL24I-62F Tapered EL24I-62R Tapered EL24I-62H Tapered Heavy-Duty EL24I-62HF Tapered Heavy-Duty EL24I-75 Tapered EL24I-75H Tapered Heavy-Duty EL24CT SERIES 3-PIECE NOZZLE DESIGN - 0.875" (22,2MM) OUTSIDE DIAMETER EL24CT-37 Standard EL24CT-50 Standard EL24CT-50F Standard EL24CT-50P Standard EL24CT-62 Standard EL24CT-62F Standard EL24CT-62P Standard EL24CT-62R Standard EL24CT-62H Standard Heavy-Duty EL24CT-75 Standard EL24CT-75H Standard Heavy-Duty REL24 SERIES 3-PIECE NOZZLE DESIGN - 1.000" (25,4MM) OUTSIDE DIAMETER REL24CT-50 Straight REL24CT-50F Straight REL24CT-50P Straight REL24CT-62 Straight REL24CT-62F Straight REL24CT-62FL Straight REL24CT-62P Straight REL24CT-75 Straight REL24CT-75F Straight REL24CT-75P Straight 98 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
WATER-COOLED NOZZLES Nozzle Style SW24 SERIES Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship SW24-15 Standard SW24-17 Standard SW24-21 Standard WC26 SERIES - STANDARD 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER WC26-62 Standard WC26-62R Standard WC26-75 Standard WC26-75F Standard WC26-75R Standard WC26 SERIES - ELIMINATOR 3-PIECE NOZZLE DESIGN - 1.062" (30MM) OUTSIDE DIAMETER RWC26 SERIES WC26-50EL Standard WC26-62EL Standard WC26-62ELF Standard WC26-75EL Standard WC26-75ELF Standard WC26-75ELR Standard RWC26-50 Standard (1) RWC26-50F Standard (1) RWC26-62 Standard (1) RWC26-62F Standard (1) RWC26-62P Standard (1) RWC26-75 Standard (1) RWC26-75F Standard (1) RWC26-75P Standard (1) MIG Welding Consumables PULSEMASTER WATER-COOLED NOZZLES Nozzle Style PMW24 SERIES Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship PMW24-50F Standard PMW24-50 Standard PMW24-62F Standard PMW24-62 Standard PMW24-75F Standard PMW24-75 Standard International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 99
MIG Welding Consumables AIR-COOLED STANDARD GAS DIFFUSERS Part No. Stock No. Material Contact Tip Nozzle MINI-MIG SERIES 35-50 51 SERIES 51 EL51 QTRW53-11 52 SERIES 52 52-23 52FN MS52T-11 52HD-11 54 SERIES 54P 54A 54A-16 54AL HD54-14 HD54-16 HD54-EL 55 SERIES 55SW (1) 55 (2) 55H (3) 55S-SW (1) 55S-H (2) (3) 55S-SWL (4) 56 SERIES 56S-SW 56S-H 100 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED ELIMINATOR STYLE GAS DIFFUSERS Part No. Stock No. Material Contact Tip Nozzle EL52 SERIES EL52 (3) EL52CT (3) EL52CT-14 (3) EL52CT-16 (3) HD52-11 (3) EL54 SERIES EL54-SW (1) (4) EL54-H (2) (4) EL54CT-SW (1) (4) EL54CT-H (2) (4) MIG Welding Consumables WATER-COOLED STYLE GAS DIFFUSERS Part No. Stock No. Material Contact Tip Nozzle 400 AMP SW54-16S SW54-EL 600 AMP WC56A-SW WC56A-H WC56EL-SW WC56EL-H QTRW56-SW QTRW56-H International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 101
MIG Welding Consumables KNUCKLEHEAD FLEXIBLE CONDUCTOR TUBES BEND UP TO AN 80 ANGLE SprayMaster with Knucklehead Conductor Tube Knucklehead Conductor Tube ENGINEERED TO LAST LONGER HEAVY DUTY PERFORMANCE EVEN ON YOUR 80% DUTY CYCLE GUNS Leading competitor at only 348 cycles 102 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
KNUCKLEHEAD CONDUCTOR TUBES Amp/ Model Bend Angle Standard Cons. Eliminator Cons. PROFESSIONAL SPRAY MASTER SERIES Long Reach (2" longer) Part Number Stock Number MS62SFLX3-60 MS62SFLX4-80 MS63SFLX3-60 MS63SFLX4-80 MS64SFLX3-60 MS64SFLX4-80 MS64SFLX3-60LR MS64SFLX4-80LR PROFESSIONAL CHOICE NO. SERIES 3560SFLX4-80 61SFLX4-80 62SFLX3-60 62SFLX4-80 64SFLX3-60 64SFLX4-80 64SFLX3-60LR 64SFLX4-80LR PROFESSIONAL ELIMINATOR SERIES EL62SFLX3-60 EL62SFLX4-80 EL64SFLX3-60 EL64SFLX4-80 EL64SFLX4-80LR STANDARD WELDSKILL SERIES 62SFLX3-60 62SFLX4-80 64SFLX3-60 64SFLX4-80 64SFLX3-60LR 64SFLX4-80LR MIG Welding Consumables CONDUCTOR TUBE EXTENSIONS No 3 & 4 No. 5 No. 3 & 4 No. 5 Straight - 180 Bent 64A-4EX 65-4EX 64EX-45 65EX-45 64A-6EX 65-6EX 64EX-60 65EX-60 64A-8EX 65-8EX N/A N/A Rigid Conductor Tubes Extensions FOR TRADITIONAL STYLE GUNS International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 103
MIG Welding Consumables PROFESSIONAL CONDUCTOR TUBES Series Part No. Stock No. 35-60-60 MINI-MIG 35-60-45 35-60-80 Professional No. 1 Professional No. 2 Professional No. 3 Professional No. 4 Professional No. 5 Professional No. 6 Spray Master 250 61-60 61-45 61-180 62J-60 62J-45 62J-180 62A-60 62A-45 62A-180 62ELJ-60 62ELJ-80 62ELJ-180 63J-60 63J-45 63J-80 63J-180 63ELJ-60 63ELJ-180 64J-60 64J-45 64A-60 64A-45 64A-80 64A-180 64ELJ-60 64ELJ-45 64ELJ-80 64ELJ-180 65J-60 65J-45 65J-80 65J-180 Outer Jacket Material 65H-60-3R 65H-45-5R 65H-80-5R 66J-60 66J-45 66J-80 66J60-3R 66J80-3R 66ELJ-60 66ELJ-80 Back End Threads Radius Front End Threads 60 45 80 MS63-60S MS63-45S MS63-60 MS63-45 MS63-180 MS62A-60 104 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
PROFESSIONAL CONDUCTOR TUBES Series Part No. Stock No. Spray Master 350 Spray Master 450 Compact Eliminator 250 Compact Eliminator 450 Standard Eliminator 450 TUFF-N-LITE 350 SUPRA XT (SEHD) SUPRA XT - SEL 450 PulseMaster 350 & 450 (Air-cooled) PulseMaster 400 & 500 (Water-cooled) MS63-60 MS63-45 MS63-180 MS64H-60 MS64H-45 MS64H-180 * MS64H-60LM * MS64H-45LM ** MS64-60 ** MS64-45 EL63J-60 EL63J-45 EL64J-60 EL64J-45 EL64J-180 EL64-60 EL64-45 EL64J-60 EL64J-45 EL64J-180 EL64-60 EL64-45 64TL-60 64TL-45 SE64J-60 SE64J-45 SE64J-60 SE64J-45 SE64J-180 Outer Jacket Material PMA64EL-45 PMW64-45 SSG Spool PMP64EL-180 PMP64EL-30 PMP Push/Pull PMP64EL-180 PMP64EL-30 Smoke Master 250 S62-60 S62-45 Smoke Master 450 S64-60 FLUXCORED 350 FLUXCORED 450 64FC-45 64FC-60 66FC-45 66FC-60 Back End Threads Radius Front End Threads 60 45 80 MIG Welding Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 105
MIG Welding Consumables CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES Wire Size in/mm Part No. Stock No. Description 160 AMP 23-40-15 180-250 AMP 35-40-15 35-40-20 45-40-15 42-23-15 300-450 AMP 42-3035-15 42-3035-25 42-4045-15 42-4045-25 44-3545-15 44-3545-25 44-116-15 44-116-25 44-564-15 44-564-25 44-332-15 Wire Size in/mm Part No. Stock No. Description 500-650 AMP 45-3545-15 45-3545-25 45-116-15 45-116-25 45-564-15 45-564-25 45H-332-15 45H-764-15 45-18-15 106 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES Wire Size in/mm Part No. Stock No. Description 160 AMP 180-250 AMP 300-450 AMP 35TF-40-10 45TF-40-10 42N-3545-15 44N-3545-15 44N-116-15 PULSEMASTER MIG GUN CONDUIT LINERS FOR USE WITH ALUMINUM/ STEEL WELDING WIRES Wire Size in/mm Part No. Stock No. Description 44PTF-3545-12 44PTF-3545-15 44PTF-116-12 44PTF-116-15 44JT-3545 44JT-116 Wire Size in/mm Part No. Stock No. Description 500-650 AMP 45N-3545-15 45N-116-15 PULLMASTER MIG GUN CONDUIT LINERS FOR USE WITH ALUMINUM/STEEL WELDING WIRES Wire Size in/mm Part No. Stock No. Description PMP44-116-33 PMP44-116-50 PMP44-3545-33 PMP44-3545-50 PMPS44-116-33 PMPS44-116-50 PMPS44-3545-33 PMPS44-3545-50 PMP-44FLX-116 PMP-44PTF-116 PMP-44-116 MIG Welding Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 107
MIG Welding Consumables R44 Series & R45 Series Conduit Liners CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES Wire Size in/mm Part No. Stock No. Description 300-450 AMP (INCLUDING NO. 5 EURO-KWIK SERIES) R44-3545-1 R44-3545-4 R44-3545-8 R44-3545-15 R44-116-4 R44-116-8 R44-116-15 Wire Size in/mm Part No. Stock No. Description 500-650 AMP R45-3545-1 R45-3545-4 R45-3545-8 R45-3545-15 R45-116-4 R45-116-8 R45-116-15 CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES Wire Size in/mm Part No. Stock No. Description 300-450 AMP R44WN-116-8 FOR USE WITH ALUMINUM WELDING WIRES Wire Size in/mm Part No. Stock No. Description AWC44-116 Wire Size in/mm Part No. Stock No. Description 500-650 AMP R45WN-3545-8 R45WN-116-8 R45WN-116-15 108 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
TWECO* STYLE REAR CONNECTOR WeldSkill 150 Amp MIG Guns Front End Consumables Nozzle Diffuser Contact Tip WM150-15-3035 MILLER STYLE REAR CONNECTOR Nozzle Diffuser Contact Tip WM150M-10-3035 WM150M-15-3035 LINCOLN** STYLE REAR CONNECTOR Front End Consumables Front End Consumables Nozzle Diffuser Contact Tip WM150L-15-3035 MIG Guns & Consumables NOZZLES CONTACT TIPS GAS DIFFUSERS CONDUCTOR TUBE WS21 Series WS11 Series WS51 WM150J Series WS23 Series WS14 Series 10019 WS24A Series WS34A WS22 Series WS32 WS14 Series 20229 HD22 Series WS11 Series 20537 STANDARD OPTIONAL International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 109
MIG Guns & Consumables TWECO* STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM250-15-4045 MILLER STYLE REAR CONNECTOR WeldSkill 250 Amp MIG Guns Front End Consumables Nozzle Diffuser Contact Tip WM250M-10-4045 WM250M-12-4045 WM250M-15-4045 WM250M-25-4045 LINCOLN** STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM250L-15-4045 EURO STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM250X-15-4045 110 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
NOZZLES WS22 Series WS24A Series WS23 Series HD22 Series WS21 Series WS32 WS34A CONTACT TIPS WS14 Series WS14 Series WS11 Series WS14 Series GAS DIFFUSERS CONDUCTOR TUBE WM250J Series WS52 WS52FN HD52-11 20062 STANDARD OPTIONAL MIG Guns & Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 111
MIG Guns & Consumables TWECO* STYLE REAR CONNECTOR WeldSkill 400 Amp MIG Guns Front End Consumables Nozzle Diffuser Contact Tip WM400-12-3545 WM400-15-3545 WM400-15-116 WM400-25-116 MILLER STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM400M-12-116 WM400M-15-3545 WM400M-15-116 WM400M-25-116 LINCOLN** STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM400L-15-3545 WM400L-15-116 WM400L-25-116 EURO STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM400X-15-116 112 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
WS24CT / WS24FN Series NOZZLES WS24A Series WS34CT / WS34FN WS23 Series HD24 Series WS34A CONTACT TIPS WS14 Series WS16S Series EL16 Series WS14 Series GAS DIFFUSERS CONDUCTOR TUBE WM400J Series WS54A HD54-16 HD54-EL HD54-14 STANDARD OPTIONAL MIG Guns & Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 113
MIG Guns & Consumables TWECO* STYLE REAR CONNECTOR Front End Consumables Nozzle Diffuser Contact Tip WM500-15-116 MILLER STYLE REAR CONNECTOR WeldSkill 500 Amp MIG Guns Front End Consumables Nozzle Diffuser Contact Tip WM500M-15-116 NOZZLES CONTACT TIPS GAS DIFFUSERS CONDUCTOR TUBE WS25 CT Series 35 CT WS15H Series WS55SW WM500J Series 25I Series WS15H Series 55SW 26I Series WS16S Series 55S-SW 26CT Series 36CT STANDARD OPTIONAL 114 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Tweco WeldSkill WM Series TWECO* STYLE REAR CONNECTOR Tweco WeldSkill MIG Guns with Knucklehead Flexible Conductor Tubes Amp Knucklehead Conductor Tube WM250-15-4045K4 WM400-15-116K4 MIG Guns & Consumables MILLER STYLE REAR CONNECTOR Amp Knucklehead Conductor Tube WM250M-15-4045K4 WM400M-15-116K4 LINCOLN** STYLE REAR CONNECTOR Amp Knucklehead Conductor Tube WM400L-15-116K4 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 115
MIG Guns & Consumables TWECO WELDSKILL REPLACEMENT PARTS 6 7 4 1 8 9 5 2 3 13 14 15 12 10 16 11 17 18 14 20 18 21 19 22 23 116 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
(PART NO. / STOCK NO.) No. Description 150 Amp 250 Amp 400 Amp 500 Amp Refer to Pages 122-123 Refer to Page 121 Refer to Page 120 Refer to Page 120 Refer to Page 120 152 WM155 7 WM1-80 WM4-80 WM5-80 122FMS N/A N/A 122FMS N/A 124FMS 122FM 124FM 244DS 244 WM91 WM92 91C 92C WM102 104 136 WM2SSR WM4SSR WM5SSR 35-000 200 400 500 N/A 235RSSR 35-230C R6RC X6RC MS354-DSM 194DS MS172-RK 104 172X-M 174X-M 176X-M N/A M170-2H M170-4H M170-5H Refer to Page 84 Refer to Page 124 MIG Guns & Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 117
MIG Guns & Consumables Tweco WeldSkill Spool Gun Part No. Stock No. Description WSP2253545K3 Description Rating CONTROL WIRE JUMPER CORDS Manufacturer Machine Part Number Stock Number WSPMILL4PJC2 WSPMILL4PJC WSPLIN7PJC WSPMILL4PJC WSPESAB7PJC WSPESAB7PJC WSPESAB7PJC WSPGENJC 118 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Ref Number Part Number Stock Number Tweco WeldSkill Spool Gun Description Refer to Page 121 Refer to Page 122 WS51 SPG66065 WSPDRC WSP62180 7 WSPDR023 7 WSPGR023 7 WSPDR035045 7 WSPGR035045 7 WSPDR047 7 WSPGR047 WSPSCC WSPSC WSP62N WSP92 WSP62SFLX360 MIG Guns & Consumables PIN CONFIGURATION FOR GENERIC PLUGS Pin Function C H International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 119
MIG Guns & Consumables WELDSKILL CONDUCTOR TUBES Series Part No. Stock No. WM150J-60 WM150J-45 WELDSKILL STANDARD 150 WM150-60 WM150-80 WM150-180 WELDSKILL STANDARD 250 WELDSKILL STANDARD 400 WELDSKILL STANDARD 500 Outer Jacket Material WM250J-60 WM400J-60 WM400J-45 WM500J-60 AIR-COOLED STANDARD GAS DIFFUSERS Radius Back End Threads Front End Threads 60 45 Part No. Stock No. Material Contact Tip Nozzle MINI-MIG SERIES WS35-50 WM150 SERIES WS51 WM250 SERIES WS52 WS52FN WM400 SERIES WS54A WM500 SERIES WS55SW (1) WS55H (2) 120 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
STANDARD THREADED STYLE CONTACT TIPS - Standard Alloy Copper Tubing Standard Heavy-Duty Tapered Wire Size (in/mm) Tip I.D. (in/mm) Part No. Stock No. Part No. Stock No. Part No. Stock No. WS11, WS11H, & WS11T SERIES 0.25" (6,35MM) O.D. - M6 X 1.0 THREADS - 1.00" (25,4MM) O.A.L. WS11-23 WS11T-23 WS11-30 WS11T-30 WS11-35 WS11T-35 WS11-45 WS11H45 WS11T-45 WS14, WS14H, & WS14T 0.25" (6,35MM) O.D. -.250-28 UNF THREADS - 1.50" (38,1MM) O.A.L. WS14-30 WS14T-30 WS14-35 WS14H-35 WS14T35 WS14-40 WS14H-40 WS14-45 WS14H-45 WS14T-45 WS14-52 WS14H-52 WS14T-52 WS14-116 WS14H-116 WS14T-116 WS14-564 WS14H-564 WS14A364 WS14AH-364 WS15H SERIES 0.345" (8,8MM) O.D. -.3125-24 UNF THREADS - 1.970"(50MM) O.A.L. WS15HFC SERIES 0.345" (8,8MM) O.D. -.3125-24 UNF THREADS - 1.590" (40,4MM) O.A.L. WS15H-35 WS15H-45 WS15H-116 WS15HFC-116 WS15H-564 WS15H-332 WS15H-764 16S & 16ST SERIES 0.375" (9,5MM) O.D. - M8 X 1.25 THREADS - 1.50" (38,1MM) O.A.L. WS16S-35 WS16ST-35 WS16S-45 WS16ST-45 WS16S-52 WS16S-116 WS16ST-35 WS16S-564 MIG Guns & Consumables International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 121
MIG Guns & Consumables AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship WS21 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER WS21-37 Standard (1) WS21T-37 Tapered (1) WS21-50F Standard (1) WS21-50 Standard (1) WS21-62 Standard (1) WS22 SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER WS22-37SS Standard Short Stop (2) WS22T-37SS Standard Short Stop (2) WS22-50 Standard WS22-50SS Standard Short Stop (2) WS22-62 Standard WS22-62SS Standard Short Stop (2) WSHD22 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.875" (22,2MM) OUTSIDE DIAMETER WSHD22-50 Standard (1) AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship WS23 SERIES 3-PIECE NOZZLE DESIGN - STANDARD ALLOY COPPER - 0.875" (22,2MM) OUTSIDE DIAMETER WS23-37 Standard WS23T-37 Tapered WS23T-37F Tapered WS23-50 Standard WS23-50F Standard WS23-62 Standard WS23H-62 Heavy-Duty WS23-75 Standard 122 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
AIR-COOLED STANDARD & HEAVY-DUTY NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship WS24A SERIES FORMED NOZZLE - STANDARD ALLOY COPPER - 0.750" (19,05MM) OUTSIDE DIAMETER WS24A-37SS Standard Short Stop (1) WS24A-50 Standard WS24A-50SS Standard Short Stop (1) WS24A-62 Standard WS24A-62SS Standard Short Stop (1) WS24AH-62SS Standard Short Stop (1) WS24A-75 Standard WS24CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPER WS24CT-50S Standard Short Stop (1) WS24CT-62S Standard Short Stop (1) WS24CT-62R Tapered WS24CT-75S Standard Short Stop (1) WS24FN SERIES FINE THREAD NOZZLE - 145 ALLOY COPPER WS24FN-50S Standard Short Stop (1) WS24FN-62S Standard Short Stop (1) MIG Guns & Consumables AIR-COOLED HEAVY-DUTY NOZZLES Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship WSHD24 SERIES 3-PIECE NOZZLE DESIGN WSHD24L-62 Tapered WSHD24L-62F Tapered WSHD24-62 Standard (1) WSHD24L-75 Tapered WSHD24-75 Standard AIR-COOLED STANDARD NOZZLES & NOZZLE INSULATORS Nozzle Style Bore Diameter (in/mm) Part No. Stock No. Nozzle Design Nozzle/Contact Tip Relationship 25CT SERIES COURSE THREAD NOZZLE - 145 ALLOY COPPER WS25CT-50 Standard WS25CT-62 Standard WS25CT-75 Standard International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 123
MIG Guns & Consumables CONDUIT LINERS FOR USE WITH STEEL WELDING WIRES Wire Size in/mm Part No. Stock No. Description WM150 & WM250 SERIES WM400 SERIES WS42-3035-15 WS42-3035-25 WS42-4045-15 WS42-4045-25 WS44-3545-15 WS44-3545-25 WS44-116-15 WS44-116-25 WS44-564-15 WS44-564-25 Wire Size in/mm Part No. Stock No. Description WM500 SERIES WS45-3545-15 WS45-116-15 WS45H-332-15 CONDUIT LINERS FOR USE WITH ALUMINUM WELDING WIRES Wire Size in/mm Part No. Stock No. Description WM150 & WM250 SERIES WM400 SERIES WS42N-3545-15 WS44N-3545-15 WS44N-116-15 124 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
NO SHORTCUTS It s part discipline, part pride and all passion that fuels Shane Cajun Guidry, a native of New Orleans, Louisiana. If you take pride in your work, then welding is for you, he says. Because every weld you make is your signature. Shane s passion for welding runs deeper than your average metalworker. His work has brought him from Russia to the 40-below tempertures of Alaska. Today he works as an AWS Certified Welding Inspector, where his no shortcuts attitude has made him a reliable team member. For every weld I inspect, I pretend a member of my family will depend on it, he says. SHANE NEEDS EQUIPMENT HE CAN RELY ON. THAT S WHY HE CHOOSES TWECO. ABOARD THE U.S.S. NIMITZ HE USED TWECOTONG ELECTRODE HOLDERS TO REPAIR A WEAPONS ELEVATOR. THEY RE INTERCHANGEABLE, DEPENDABLE, AND SAFE, HE SAYS. While in Alaska, Shane used Tweco arctic cables on an exploratory drilling site. He said, Even after dropping them seven stories down, they came up clean and ready to go again. SHANE GUIDRY AWS Certified Welding Inspector PM Testing Inc. Shane carries the torch will you? MIG Guns & Consumables THERMADYNE, A GLOBAL CUTTING AND WELDING LEADER, joins the American Welding Society in encouraging individuals to practice the art, craftsmanship and professions of welding, metalworking and fabrication. Victor, Thermal Dynamics, Thermal Arc, Arcair, Tweco, Stoody, Cigweld and TurboTorch are among the Thermadyne family of brands that you can count on for safety, reliability and quality. For more information visit www.thermadyne.com/tweco or call Thermadyne Customer Care at 1-800-426-1888 www.thermadyne.com International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 125
Manual Welding Products & Accessories Manual Product TWECOTONG Electrode Holders Part Number Stock Number Amperage Capacity Body Alloy Electrode Capacity Cable Conn Capacity English Length Metric Length A-532 A-316 A-732 Tweco Ground Clamp Part Number Stock Number Amperage Capacity Jaw Opening Cable Conn Capacity English Length Metric Length GC-300 Tweco Cable Connectors Part Number Stock Number Description Type Cable Connection Cable Capacity Standard Package 2-MPC ** 2-MPC-1 * 2-MPC-2 * 4-MPC ** 4-MPC-1 * 4-MPC-2 * 126 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
TWECOTONG Electrode Holders Part Number Stock Number Amperage Capacity Body Alloy Electrode Capacity Cable Conn Capacity English Length Metric Length A532-MC** A316-MC** A732-MC** A-14 A-14-HD A-38-HD TWECOTONG Electrode Holder Parts Description A-532 Part No./ Stock No. A-532-1P A-532-3 A-316-4R A-532-6 A-532-7 A-532-11 AL-300-12 A-532-24 A-316 Part No./ Stock No. A-532-1P A-532-3 A-316-4R A-316-6 A-316-7 A-532-11 AL-300-12 A-532-24 A-732 Part No./ Stock No. A-732-1P A-532-3 A-732-4 A-316-6 A-732-7 A-532-11 AL-300-12 A-532-24 A-14 Part No./ Stock No. A-732-1P A-14-3 A-14-4 A-14-7 A-532-11 AL-300-12 A-14-24 A-14-HD Part No./ Stock No. A-732-1P A-14-3 A-14-HD-4 A-14-HD-7 A-532-11 AL-300-12 A-14-24 A-38-HD Part No./ Stock No. A-38-HD-1P A-38-HD-3 A-38-HD-4 A-38-HD-7 FGC-200-5 AL-300-12 A-14-24 Manual Welding Products & Accessories Part Stock Amperage Electrode Cable Conn English Metric Number Number Description Capacity Capacity Capacity Length Length 4TT International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 127
Manual Welding Products & Accessories TWECO-TITE Holder Parts Part Number Stock Number Description 4TT-1 4TT-20 4TT-30 A-532-24 122FM Tweco Ground Clamps Part Number Stock Number Amperage Capacity Jaw Opening SGC-300 SGC-500 GC-200 GC-300MC** GC-500 FGC-200 FGC-300 Steel Clamp Parts Part Number Stock Number Description SGC-500-4 Cable Conn Capacity English Length Metric Length Copper Clamp Parts Insulated Spring Cable Support Ring Cable Connection Screw Model No. Part No. Stock No. Part No. Stock No. Part No. Stock No. GC-300 GC-300-2 GC-300-11 GC-300-12 128 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Heavy Duty Rotary Ground Devices Part Number Stock Number Amperage Capacity Cable Capacity Number of Heads Shaft Stud English Length Metric Length RG-140 RG-230 RG-240 RG-440 RG-640 GCRG-140 Roto-Ground Parts Part Number Description Stock Number RG-140 Part No./ Stock No. RG-140-2-0 RG-140-2 RG-140-5 Description RG-240-11 A-14-24 1Z-L 2-5 RG-230 Part No./ Stock No. RG-230-3-0 RG-230-2 RG-230-5 RG-240-7 RG-240 Part No./ Stock No. RG-240-4-0 RG-240-2 RG-240-5 RG-240-7 RG-440 Part No./ Stock No. RG-240-4-0 RG-440-2 RG-240-5 RG-240-7 RG-640 Part No./ Stock No. RG-240-4-0 RG-640-2 RG-240-5 RG-240-7 Manual Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 129
Manual Welding Products & Accessories Tweco Roto-Work Grounding Clamps Part Number Part Number Stock Number Stock Number Amperage Capacity Amperage Capacity Fits Roto-Ground Clamp Contact Jaw Opening GC-600-50 GC-600-DBP GC-600-TMP Throat Height Throat Depth Cable Conn Capacity Over-All Height WCRG-600 WCRG-1200 WCRG-2000 GC-600-75 Part Number Stock Number Description 118 138 Over-All Width Tapped For Part Number C Type Clamp Parts Stock Number Description CS-6 GCM-2-4 GCS-40 24R-MBP 130 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Switchable Magnetic Ground Clamps Tweco is proud to introduce new magnetic ground clamps. Easy Connect & Easy Release On/Off Knob Just Turn Off & Wipe Away Debris Cuts Set Up Time Manual Welding Products & Accessories Part Number Stock Number Amp Height Width Length Weight SMGC200 SMGC300 SMGC600 Std Pkg Patent Number: 6,707,360 & 7,012,495 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 131
Manual Welding Products & Accessories Tweco Cable Connectors REPLACEMENT TAPERED MACHINE PLUGS - BALL-POINT CONNECTION Part Number Stock Number Taper Length 1-M-T 2-M-T Taper Dimension Cable Capacity MPC SERIES POSITIVE-CAM MECHANICAL CONNECTION - ZINC PLATED TYPE CABLE & COVER SCREWS Part Number Stock Number Description Type Cable Connection RECEPTACLE CONVERSION ADAPTERS Part Number Stock Number Cable Capacity Fits Cam Locking Machine Receptacle 2-CLC Standard Package 1-MPC 1-MPC-1 1-MPC-2 2-MPC-MC** 2-MPC-1-MC* 2-MPC-2-MC* 4-MPC-MC** 4-MPC-1-MC* 4-MPC-2-MC* 2-1-MPC Fits Tweco Male Plug Ends CABLE CONNECTOR REPLACEMENT PARTS MPC SERIES POSITIVE-CAM - ZINC PLATED TYPE CABLE & COVER SCREWS Part Number Stock Number Description 1R-C 24R-MBP 1-MBP-10 A-532-24 A-14-24 2-5 132 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Twecolugs Crimp or Solder Type (USE TWECO LUG-SET ) Part Number Stock Number Welding Cable Size Amp Rating Size of Stud Hole T-62-50 T-62 T-120-50 T-120 T-3040-25 T-3040 T-40HD-25 T-40HD POWER CABLE LUGS T-810 T-68 T-46 Tweco Terminals and Twecolugs TWECO SCREW-ON TERMINALS FITS TERMINAL SIZE 1/2" (12,7MM) NC I.D. Solder Socket Std Pkg Manual Welding Products & Accessories Part Number Stock Number Accepts Tweco Connector Number 1-SF-50 2-SF-50 International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 133
Manual Welding Products & Accessories Tweco Female Terminals STUD HOLE SIZE 17/32" (13,5MM) TWECO FEMALE TERMINALS Part No. Stock No. 1-AF 1-OF-24 1-OF 2-AF-24 2-AF 2-OF Description Accepts Male Ends Ball-Point Connection Type Lugs STUD HOLE SIZE 17/32" (13,5MM) Standard Package BALL-POINT CONNECTION TYPE LUGS Part No. Stock No. 10-45 10-180 40-45 40-180 10-45C 10-180C 40-45C 40-180C Description Cable Capacity Standard Package 134 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714
Heavy-Duty Type Lugs MECHANICAL BALL-POINT Part No. Stock No. 140-HD-180 140-HD-180C 240-HD-180 Description Cable Capacity Size Of Stud Hole Tweco Cable Splicers BALL-POINT TYPE English Package Metric Length Part No. Stock No. Cable Fitting Type Cable Capacity Standard Package BP-410 BP-1030 BP-2040 Panel Receptacles USE WITH MPC CONNECTORS Part No. Stock No. 1516-BPF 114-TSF 238-TSF 2916-BPF 212-TSF Cable Fitting Type Fits Tweco Connector For Cable Size Cable Attachment Manual Welding Products & Accessories International Customer Care: 940-381-1212 / FAX 940-483-8178 www.tweco.com 135
Manual Welding Products & Accessories Cable Splicers Part No. Stock No. TS-62-50 TS-62 TS-120 TS-3040 TS-40HD Part No. Stock No. 12-BP Part No. Stock No. 9900-1190 Description Welding Cable Size Tube I.D. Tweco Lug-Set Block & Punch FOR USE WITH TWECOLUGS Description Jacket Stripping Cable Cutting Hand Tool Description Standard Package Tweco Shaft Lubricant Part No. Stock No. 1Z-L 8Z-L 5B-L Description 136 U.S. Customer Care: 800-426-1888 / FAX 800-535-0557 Canada Customer Care: 905-827-4515 / FAX 800-588-1714