series 5002 B O O M T R U C K S features 50 Ton (45,4 Mton) Capacity 4-Section 110 (33,5 M) Proportional 4-Section 96 (29,3 M) Proportional 2-Section 32 (9,8 M) To 49 (14,9 M) Telescopic Offset Jib (15, 30 ) 164 (50,1 M) Maximum Tip Height with Telescopic Jib 117 (35,6 M) Maximum Main Tip Height Self-Lubricating Slider Pads Two Speed Planetary Grooved Drum Hoist With Negative Draft Flange and Rope Tensioner Auxiliary Hoist Option Ride Around Operator Control Station Pilot Operated Crane Controls Fully Enclosed Cab With Diesel Heater Standard, Air Conditioner Option Available System Pressure Gauge Free Swing with Accu-Swing Control Continuous Rotation 360º Work Area ROCSolid Outriggers feature Radio Remote Outrigger Controls, Audible Outrigger Motion Alarm Retracted, Intermediate And Fully Extended Outrigger Load Charts Load Chart On Tires Over The Rear Load Moment Indicator With Digital Display, CANbus system interface, Overload Shutdown And Internal Length Cable Radio ATB Rugged, Weatherproof, Automotive Style Electrical System Hydraulic Oil Cooler Clamp-On Mounting Design Meets ANSI B30.5 Recommendations Manitex UPTime Comprehensive Support product guide
series 5002 G E N E R A L S P E C I F I C A T I O N S BOOM Inverted T-cross section designed for optimum strength to weight ratio; 4-section telescoping type, extended and retracted proportionally by a double-acting hydraulic cylinder and a cable-crowd system. Fitted with easily replaceable self-lubricating wear pads for smooth operation. 50110S 4-Section 34 (10,4 m) to 110 (33,5 m) 2-Section 32 (9,8 m) To 49 (14,9 m) Telescopic Offset Jib (0, 15, 30 ) 5096S 4-Section 30 6 (9,3 m) to 96 (29,3 m) 2-Section 32 (9,8 m) To 49 (14,9 m) Telescopic Offset Jib (0, 15, 30 ) Quick Reeve Point Six high-density nylon load sheaves mounted on heavy-duty roller bearings. Removable pin-type rope guards. Elevation Double-acting hydraulic cylinder. Working range from 5 below horizontal to 75 above. Load Hook 5-ton (4,5 mton) capacity hook with heavyduty swivel and weight is provided for single-line operation. HOIST Planetary reducer with wet multi-disc spring applied, hydraulically released internal brake and grooved drum; negative draft angle on drum flange and load line tension roller virtually eliminates load line stacking while spooling. High efficiency two speed hydraulic motor equipped with patented brake valve for precise lowering. Main Hoist Maximum theoretical line speed 453 fpm (138 mpm); maximum theoretical bottom-layer line pull 13396 lb (6 076 kg). Optional Aux Hoist - Same as Main Wire Rope 400 (122 m), 5/8 (16 mm) diameter. Low Torque type; a designed balance between rope lay and strand lay offers characteristics similar to those attributed to rotation restistant ropes at a 3.5:1 safety design factor. SWING SYSTEM Free swing continuous rotation system. Externally mounted, double-reduction planetary gearbox driven by hydraulic motor. Equipped with a dual brake system; spring-applied hydraulically-released Parking Brake and a foot actuated Dynamic Service brake. Ball-bearing swing circle with external gear. Manitex ACCUswing control allows operator to adjust crane swing speed up to a maximum of 2.0 rpm. OUTRIGGERS Out-and-down style outriggers, operated independently for precise leveling. Fully extended, intermediate extension and fully retracted outrigger beam positions. Bubble levels located in operator cab and near outrigger manual controls. Maximum outrigger spread 23 3 (7,1 m), Intermediate outrigger spread 15 5 (4,7 m), 22 (9 mm) diameter floats. MOUNTING Lower frame is mounted to chassis by threaded rods and clamp plates. No welding, drilling, or bolting to truck frame is required. Lower Frame Torsionally resistant, rigid 4-plate design with integrated outriggers and pedestal. Rear Underride Protection Standard on factory-mounted cranes. Fabricated structure mounted under rear of crane. Complies with Bureau Motor Carrier Safety Standard 393.86. Rest Heavy-duty fabrication. Easily removed to simplify loading and unloading truck deck. CONTROL SYSTEM Single cab enclosed operator platform and seat mounted to turret. Four pilot operated single-axis crane controls provide precise metering and multifunction capability. Free swing standard; assists in tandem lifting and centering of boom over loads. Swing system is further refined using Manitex ACCUSwing control to allow swing speed setting to individual operator preference. Controls are arranged in accordance with ANSI B30.5 standards. The operator station also includes engine start/stop, air foot throttle, signal horn, load moment indicator display, boom angle indicator, load chart and range diagram. CAB Standard features include a diesel heater, top hatch with electric wiper and locking latches, front electric two-speed wiper, spray washer, fuse block, operator cooling fan, dome light, slider side and rear windows, two position side door with keyed outside latch. Cab may be upgraded to include a hydraulic air conditioning unit. HYDRAULICS Hydraulic System A 3-section pump direct-mounted to power take-off on truck transmission provides 41.7 gpm (158 lpm) to the hoist, 28 gpm (106 lpm) to the boom hoist and telescope circuit, and 12 gpm (45 lpm) to the swing and outrigger circuit. 115-gallon (435-liter) baffled reservoir includes suction ball valve with strainer and two 25-micron filters in the return line. Use of SAE O-ring and face seal O-ring hydraulic fittings throughout system. Hydraulic Cylinders All load-holding cylinders are equipped with integral holding valves. WARNING SYSTEMS Load Moment Indicator CANbus interface system maximize expansion capabilities. Senses boom hoist cylinder pressure, boom length and boom angle. Audio-visual warning indicates overload conditions and overload shutoff feature prevents continuing overload. Operator can access all relative crane configuration and load conditions via display at the operator station. For added reliability, the LMI system features an internal boom length sensing cable. Radio Anti-Two-Block System Audible warning and shutoff functions prevent hook from contacting boom point. Switch is potted to ensure reliability. Back-Up Alarm Supplied on factory-mounted cranes, electronic audible motion alarm activated when truck transmission is in reverse gear. GENERAL Electrical State-of-the-art, weather-resistant components throughout; automotive style electrical system for easy installation. System is designed to withstand high pressure washing and varying climates. Design/Welding Design conforms to ANSI B30.5. Welding conforms to AWS D1.1. Tested to SAE 1063 and SAE 765. Manuals Operator/maintenance and parts manuals depict correct crane operation, maintenance procedures and parts listing. Warranty 12-month warranty covers parts and labor resulting from defects in material and workmanship. * In order to ensure continuous improvement, specifications may change without notice.
MAXIMUM TIP HEIGHT Configuration Extended Fixed or Retracted Jib Extended Jib 5096S 96 29,3 m 103 10 31,6 m 134 9 41,1 m 151 2 46,1 m 50110S 110 33,5 m 117 35,6 m 148 45,0 m 164 50,1 m CHASSIS DATA Wheelbase (WB) Cab to Tandem (CT) Cab to End of Frame (EOF) Frame Section Modulus Front Axle Gross Weight Rating Rear Axle Gross Weight Rating Minimum Truck Axle Weight - Front* Minimum Truck Axle Weight - Back* Nominal Frame Width 5096S 246 6 248 mm 182 4 622 mm 323 8 204 mm 27.0 in 3 120,000 psi 827 371 kpa 20,000 lb 9 071 kg 40,000 lb 18 143 kg 9,100 lb 4 127 kg 11,150 lb 5 057 kg 34 864 mm 50110S 260 6 604 mm 178 4 521 mm 330 8 382 mm 27.0 in 3 120,000 psi 827 371 kpa 20,000 lb 9 071 kg 40,000 lb 18 143 kg 9,000 lb 4 082 kg 10,600 lb 4 808 kg 34 864 mm Chassis data is minimum general requirements-not for engineering. Actual dimensions and truck data will depend on truck selection and axle configuration. *Minimum chassis weight is required to meet 85% stbility requirements. WEIGHTS Crane (Includes Cab and Platforms) Cab Aluminum Platforms 32' (9,72 m) to 49' (14,94 m) Telescopic Jib 5096S 37,535 lb 17 026 kg 575 lb 261 kg 542 lb 246 kg 1,870 lb 848 kg 50110S 38,838 lb 17 617 kg 575 lb 261 kg 542 lb 246 kg 1,870 lb 848 kg
OAH Overall Height CT Cab to Tandem CA Cab to Axle WB Wheel Base OAL Overall Length BBC Bumper to Back of Cab AF Afterframe EOF End Of Frame
AREA OF OPERATIONS DEDUCTIONS Auxiliary Block Rooster Sheave Lifting from Main with Jib Stowed or Erected Overhaul Ball Load Block 50 lb 22,72 kg 70 lb 31,75 kg See load rating chart See manufacturer nameplate See manufacturer nameplate ALLOWABLE PULL 1 PART 2 PART 3 PART 4 PART 5 PART 6 PART 7 PART 8 PART 9 PART 10 PART WARNING Anti-two-block system must be in good operating condition before operating crane. Refer to the owner s manual. Keep at least three wraps of load line on the drum at all times. 10,000 lb 4 536 kg 20,000 lb 9 072 kg 30,000 lb 13 608 kg 40,000 lb 18 144 kg 50,000 lb 22 680 kg 60,000 lb 27 216 kg 70,000 lb 31 751 kg 80,000 lb 36 287 kg 90,000 lb 40 823 kg 100,000 lb 45 359 kg 5/8 XLT4 LOW-TORQUE (3.5:1 SF) - 35,000 LBS MIN BREAKING STRENGTH BOOM AND JIB COMBINATIONS 5096S 96 ' 4 Section 32-42 2 - Section Jib 50110S 110 4 Section 32-42 2 - Section Jib
USE THIS CHART ONLY WHEN ALL OUTRIGGER BEAMS ARE FULLY EXTENDED FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S Load Radius Feet Meters 6 8 10 12 15 20 25 30 35 40 45 50 MAIN BOOM LOAD RATINGS Length 30.5 ft Length 48 ft (A) Length 64 ft (B) Code 1 Code 3 Loaded Code 1 Code 3 Loaded Code 1 Code 3 Over Rear Full 360 Angle Over Rear Full 360 Angle Over Rear Full 360 1,83 69 100000 45,359 100000 2,44 3,05 3,66 4,57 6,10 7,62 9,14 10,67 12,19 13,71 15,24 16,76 Loaded Angle 65 61 56 49 34 lb kg lb kg lb kg lb kg lb kg lb kg 90400 41,005 90400 80000 71800 46100 36,287 32,568 80000 71800 73 70 59 52 44 34 20 51000 23,133 51000 51000 47000 36800 29480 22630 18020 51000 61700 27,987 61700 27,987 66 51000 23,133 51000 23,133 73 40000 20,911 1080 lbs 3050 lbs 3470 lbs 46100 490 kg 1,383 kg 1,574 kg 45,359 41,005 36,287 32,568 20,911 23,133 21,319 47000 21,319 16,692 13,372 10,265 8,174 690 lbs 2680 lbs 2950 lbs 36800 25890 19320 15030 313 kg 1,216 kg 1,338 kg 23,133 23,133 16,692 11,744 8,763 6,817 69 64 59 53 47 40 32 21 37700 30400 27040 23100 18510 15230 12750 10810 18,144 40000 18,144 17,100 37700 17,100 13,789 30400 13,789 12,265 10,478 8,396 6,908 5,783 4,903 520 lbs 2520 lbs 2720 lbs 26420 19830 150 120 10320 8590 236 kg 1,143 kg 1,234 kg 11,984 8,995 7,053 5,693 4,681 3,896 Deductions for Jib From Main Capacities Stowed Jib Erected Jib (Retracted) Erected Jib (Extended) Load Radius Feet Meters 20 25 30 35 40 45 50 60 65 70 75 80 85 90 6,10 7,62 9,14 10,67 12,19 13,71 15,24 16,76 18,29 19,81 21,34 22,86 24,38 25,91 27,43 Loaded Angle 74 70 66 62 58 53 49 44 38 31 22 Length 27500 24300 21280 19050 16980 15250 13000 11070 9530 8260 7200 12,474 11,022 9,652 8,641 7,702 6,917 5,897 5,021 4,323 3,747 3,266 410 lbs 2420 lbs 2580 lbs 80 ft (C) 27500 24300 21280 19050 15820 12810 10580 8860 7500 6380 5450 186 kg 1,098 kg 1,170 kg 12,474 11,022 9,652 8,641 7,176 5,811 4,799 4,019 3,402 2,894 2,472 75 72 69 65 62 58 54 50 46 41 36 30 23 8 Length Code 1 Code 3 Loaded Code 1 Code 3 Over Rear Full 360 Angle Over Rear Full 360 18000 17500 16240 14660 13280 12130 11080 9680 8420 7360 6470 5700 5020 4410 8,165 7,938 7,366 6,650 6,024 5,502 5,026 4,391 3,819 3,338 2,935 2,585 2,277 2,000 350 lbs 2360 lbs 2490 lbs 96 ft (D) lb kg lb kg lb kg lb kg 18000 17500 16240 14660 12970 10730 9020 7650 6540 5620 4840 4170 3580 3050 159 kg 1,070 kg 1,129 kg 8,165 7,938 7,366 6,650 5,883 4,867 4,091 3,470 2,966 2,549 2,195 1,891 1,624 1,383 Deductions for Jib From Main Capacities Stowed Jib Erected Jib (Retracted) Erected Jib (Extended)
FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S 32 FT RETRACTED JIB LIFTING CAPACITIES 0 offset 15 offset 30 offset Load Loaded Code 7 Code 8 Loaded Code 9 Code 10 Loaded Code 11 Code 12 Radius Angle Over Rear Full 360 Angle Over Rear Full 360 Angle Over Rear Full 360 Feet Meters lb kg lb kg lb kg lb kg lb kg lb kg 40 12,19 73 8500 3,856 8500 3,856 45 13,72 71 8320 3,774 8320 3,774 74 7600 3,447 7600 3,447 50 15,24 68 7790 3,533 7790 3,533 72 7140 3,239 7140 3,239 74 5900 2,676 5900 2,676 60 16,76 18,29 66 63 7290 6830 3,307 3,098 7290 6830 3,307 3,098 69 66 6700 6280 3,039 2,849 6700 6280 3,039 2,849 72 69 5700 20 2,585 2,504 5700 20 2,585 2,504 65 19,81 61 6380 2,894 6380 2,894 64 5900 2,676 5900 2,676 66 5350 2,427 5350 2,427 70 21,34 58 5980 2,712 5650 2,563 61 50 2,517 50 2,517 63 5200 2,359 5200 2,359 75 80 85 90 95 22,86 24,38 25,91 27,43 28,96 52 49 46 42 5610 5270 4970 4410 3890 2,545 2,390 2,254 2,000 1,764 4850 4180 3590 3080 2630 2,200 1,896 1,628 1,397 1,193 58 52 49 45 5240 4960 4700 4460 4080 2,377 2,250 2,132 2,023 1,851 5200 4480 3860 3310 2830 2,359 2,032 1,751 1,501 1,284 60 57 54 51 47 5000 4760 4540 4330 4150 2,268 2,159 2,059 1,964 1,882 5000 4720 4060 3480 2970 2,268 2,141 1,842 1,579 1,347 100 30,48 105 32,00 110 33,53 115 35,05 120 36,58 38 34 29 23 14 3420 3010 2630 2290 1980 1,1 1,365 1,193 1,039 898 2220 1870 1540 1250 980 1,007 848 699 567 445 41 37 32 25 14 3590 3150 2740 2360 2000 1,628 1,429 1,243 1,070 907 2400 2010 1650 1320 1000 1,089 912 748 599 454 43 38 32 24 3700 3220 2780 2360 1,678 1,461 1,261 1,070 2510 2090 1700 1320 1,139 948 771 599 FULLY EXTENDED OUTRIGGER SPREAD: MODEL 5096S 49 FT EXTENDED JIB LIFTING CAPACITIES 0 offset 15 offset 30 offset Load Loaded Code 13 Code 14 Loaded Code 15 Code 16 Loaded Code 17 Code 18 Radius Angle Over Rear Full 360 Angle Over Rear Full 360 Angle Over Rear Full 360 Feet Meters lb kg lb kg lb kg lb kg lb kg lb kg 45 13,72 73 5600 2,540 5600 2,540 50 15,24 16,76 60 18,29 65 19,81 70 21,34 75 22,86 80 24,38 85 25,91 90 27,43 95 28,96 100 30,48 105 32,00 110 33,53 115 35,05 120 36,58 125 38,10 130 39,62 135 41,15 71 5600 69 5600 67 5300 65 4960 63 4670 61 4400 58 4160 3940 53 3730 50 30 47 3380 44 3230 41 3090 38 2850 34 2540 30 2260 25 1990 18 1750 2,540 5600 2,540 75 4530 2,540 5600 2,540 73 4300 2,404 5300 2,404 71 4080 2.250 4960 2.250 69 3900 2,118 4670 2,118 67 3710 1,996 4400 1,996 65 30 1,887 4160 1,887 62 3410 1,787 3940 1,787 60 3270 1,692 3670 1,665 57 3150 1,610 3210 1,456 54 3030 1,533 2800 1,270 51 2930 1,465 2440 1,107 48 2830 1,402 2110 957 45 2750 1,293 1820 826 42 2670 1,152 10 703 38 2600 1,025 1310 594 33 2400 903 1080 490 28 2100 794 870 395 20 1800 2,0 4530 2,0 1,950 4300 1,950 1,851 1,769 1,683 1,610 1,547 1,483 1,429 1,374 4080 3900 3710 30 3410 3270 3150 3030 1,851 1,769 1,683 1,610 1,547 1,483 1,429 1,374 75 73 71 68 66 63 60 57 3350 3230 3120 3020 2930 2850 2770 2710 1,520 1,465 1,415 1,370 1,329 1,293 1,256 1,229 3350 3230 3120 3020 2930 2850 2770 2710 1,329 1,284 1,247 1,211 1,179 2930 2710 2350 2030 1730 1,329 1,229 1066 921 785 54 51 48 44 40 2650 2600 20 2520 2510 1,202 1,179 1,157 1,143 1,139 2650 2600 2530 2170 1830 1,089 953 1450 1180 658 535 34 27 2460 2110 1,116 957 1520 1200 816 930 422 1,520 1,465 1,415 1,370 1,329 1,293 1,256 1,229 1,202 1,179 1,148 984 830 689 544
UPTime is the Manitex commitment to complete support of thousands of units working every day. Includes 24-7-365 parts assistance. Utilizes the efficiency of the Manitex Online Parts Search and Order System. Relies on Manitex s UPTrak support tracking system for performance analysis and resource allocation. Features REMan, Manitex s cost effective rebuild/exchange program. Provides expert service technicians for troubleshooting and site visits. Mandates training; at our facility and yours. It includes coordinated support from all component suppliers. Involves every Manitex team member in the support of every Manitex customer. What does UPTime mean to Manitex customers? UPTime means reliability. UPTime means utilization. UPTime means profitability. Manitex 3000 South Austin Avenue Georgetown, TX, USA 78626 Telephone 512-942-3000 Facsimile 512-863-3776 www.manitex.com MTX-5002-GUIDE-EN-V2-0808