MEGAVAC LOADER SELF SUPPORTING UNIT MEGAVAC LOADER - 1
THE ULTIMATE PIECE OF HEAVY DUTY EQUIPMENT At KOKS Special Products everything revolves around the development and production of vehicles for vacuum, suction and blowing technique. The combination of our experience with and knowledge of this equipment makes us a reliable partner for the industrial cleaning sector for years on end. The MEGAVAC LOADER self supporting vacuum unit was created and brought to perfection as a result of close cooperation and regular consultation between our customers (the specialists from the field!) and our team of experts in the area of engineering, production and after-sales. ENGINEERING for development of the MEGAVAC LOADER with: Large capacity. Reliability. Low fuel consumption. Easy control. Top-class ergonomics and safety system. Strength calculation according to the Boiler Inspection Agency and FEM strength calculation. PED (Pressure Equipment Directive) according 97/23/EG PRODUCTION for production of the MEGAVAC LOADER with: Application of high-quality sustainable materials. Certified welding system. Selected technical X-ray inspection. Sound final inspection with signed checklist. Unique preservation method. AFTER-SALES for supply of service to you by way of: Well documented instruction/ component manuals with drawings, parts lists and failure analysis. Periodic feedback of after-sales to our engineering and production for further perfection. PLC control with easy failure diagnosis. 3D inventor design. The MEGAVAC LOADER can be used in aggressive environments and has a long lifecycle, as after construction all components are disassembled, separately blasted, zinc-metallized and spray-painted. PLC control makes it easy for you to remedy possible trouble on site, in consultation with our after-sales service department. 2 - MEGAVAC LOADER
KOKS MEGAVAC LOADER The MEGAVAC LOADER is not truck mounted, but provided with a container handling system and is a fully self supporting skid mounted machine. The frame is based on a 20 ft container system and provided with an integrated hooklift system, forklift truck openings and lifting eyes on behalf of placing the unit on a semitrailer, chassis or other transport system. The MEGAVAC LOADER is not only a safe, environmentally friendly and flexible vacuum unit, but can also discharge in big bags or blow back the product. Carefree suction and blowing The MEGAVAC LOADER is especially developed for heavy industrial applications and is suitable for handling dry, liquid and hazardous substances, such as: suction and blowing of dry substances. suction of various types of catalyst. suction of chemical liquids. suction and blowing of (roof)gravel. suction and blowing of various powders. suction and blowing of fly ash. suction of various sludges. The MEGAVAC LOADER The MEGAVAC LOADER is provided with a unique quick discharge system consisting of an entirely smooth filter compartment with a large discharge filter cover which can be opened and closed hydraulically. Especially for working with hazardous and contaminated substances the MEGAVAC LOADER is available in the following editions: PED and (CEOC)ADR. The MEGAVAC LOADER is equipped with a blowing cover for blowing solid substances. Due to the 8,100 m 3 /h blower the MEGAVAC LOADER has a very large suction capacity which will secure processing large quantities of liquids and dry substances in a very short period of time. Time and cost saving will be your benefit. General specifications MEGAVAC LOADER Tank : vacuum; 12 m 3. Pump : full vacuum; 3-lobe blower, driven by means of a 275 hp Caterpillar diesel engine; 8,100 m 3 /h; 95% vacuum. Filter : total surface 42 m 2. Tipping device : large tipping angle. Rear door : hydraulically opening cylinder/clamps. Details : blowing cover; safety facilities. MEGAVAC LOADER - 3
MEGAVAC LOADER Blowing cover. 4 - MEGAVAC LOADER
Special features MEGAVAC LOADER: Flexible application by means of a 20 ft container frame with an integrated hooklift container handling system, forklift truck openings and lifting eyes. 275 hp Caterpillar C7 diesel engine on behalf of blower drive by means of V-belts and pulleys. Blower with a capacity of 8.100 m³/h, 95% vacuum, 1,1 bar overpressure. Sound insulated hood, made of plywood with aluminium frame, provided with inner insulation material with 4 access doors on behalf of performing maintenance easily. Large pressure/vacuum tank with a volume of 12 m³, excl. filter room. Electronic level detector in the sludge tank and filter room. Galvanized filter carrier frame and large filter surface of 42 m². Filter racks and bag filters. Air Shock filter cleaning system. Rear door with blowing cover. Stainless steel hose box and coupling storage box. Suction connection on the body side. Control box, integrated in the engine/pump compartment. Walkway, stair and advertisement boards. Discharge by means of tipping or air displacement. Separation hatch between the sludge tank and filter room. Filter cover, hydraulically opening and manually locking. Suction connection DN 150 or DN 200 (as desired), incl. Hardox exchangeable abresion resistent plate. Discharge connection DN 125 or DN 150 (as desired). Support wheels on behalf of the hooklift system. Large opening angle. MEGAVAC LOADER - 5
VARIOUS OPTION KITS Safety kit Walkway on the right hand side. Fire extinguishers. Emergency stop reel. Rear door safety lock. Repair cross beam. SIR safety kit 2-hand control of the rear door safety lock. Earth grounding device, incl. earth cable. Earth reel. Book of certificates, incl. all required documents. Inspection. Remaining SIR requirements. (CEOC)ADR pressure/vacuum kit Body designed and certified for operation with ADR hazardous substances within classes 2009-6.10, tank codes S4AH and L4AH. Pneumatic lock on the tank valves. (CEOC)ADR pressure/vacuum tank system. Explosion pressure 8,7 bar, according to the ADR directions (from 01.01.1999). (CEOC)ADR number plates. (CEOC)ADR label holders. Fire extinguishers 2x 6 kg, in plastic housing. Double insulated wiring. (CEOC)ADR final inspection. Project design calculations. Pressure test. Nitrogen connection. X-Ray of the longitudinal and round welded joints. Liquid cover. Discharge assistance kit Vibration guiding system. Attachment blocks. 4 vibrators, pneumatically operated. Electronic timer. Telescopic suction boom Fully hydraulically operated. Hydraulically swivelling. Hydraulically retracting/extending. Diameter 8. Tank material options Stainless steel AISI 304 grade instead of CorTen-A-steel. Stainless steel AISI 316 grade instead of CorTen-A-steel. 6 - MEGAVAC LOADER
IMPRESSIONS MEGAVAC LOADER - 7
KOKS SPECIAL PRODUCTS Diamantweg 1 1812 RC Alkmaar, Holland Tel. : +31 (0)72 540 66 99 Fax : +31 (0)72 540 55 40 E-mail : info@koksspecialproducts.com Internet : www.koksspecialproducts.com All rights reserved. Copyright KOKS bv 8/2010 8 - MEGAVAC LOADER