GAS BOOSTERS FOR CAPSTONE MICROTURBINES BPC ENGINEERING
ABOUT COMPANY BPC Engineering is an integrated engineering company specializing in installation and servicing of distributed power generation systems and one of the leading suppliers and manufacturers of power-efficient equipment for the distributed generation market in Russia and the CIS countries. At own manufacturing facility located in Tutaev, the Yaroslavl Region, BPC performs packaging of Capstone microturbine systems and manufactures gas boosters under brand (Compressor Expert). After accumulating more than 12 years of experience as an exclusive distributor of Capstone Turbine Corporation and supplying more than 1 200 microturbines to the Russia s and CIS markets the Company has launched the production of gas boosters intended for the treatment of fuel gas to be used with Capstone microturbines. gas boosters are manufactured from components supplied by world s leading producers and tailored to specific customer s requirements, gas composition, climate conditions, and local laws and regulations. The compressors boast high efficiency and reliable operation, even with complex gases including ones with high nitrogen, hydrogen and H 2 S contents (up to 7%), cost effectiveness, ease of maintenance, and sustainability. Today, BPC Engineering manufactures a wide range of standard models of boosters with capacity from 20 m 3 /h to 4 700 m 3 /h and offers compressors per individual customer s requests. The BPC s manufacturing facility is capable of prompt addressing customers requests providing high-quality products and services at competitive price. Advanced manufacturing technologies and quality management system compliant with international standards assure high quality of products. The Company is headquartered in Moscow with representative offices in the regions of Russia, Belarus, and Kazakhstan. BPC Engineering is a part of BPC Group, which delivers cutting-edge solutions for the key fields of economy: energy, finance, and chemicals. BPC Engineering performs full range of services for manufacturing, installation and maintenance of gas compression systems. Design Standard solutions Special solutions tailored per customer s requirements Manufacture Own manufacturing facility in Russia (Tutaev, Yaroslavl Region) Components from leading manufacturers: Rotorcomp, Dresser-Rand, Termomeccanica, Siemens, Omron, Hitachi, Control Techniques, VMC, GHH Rand, Ariel, Frick (Johnson Controls), GEA Configuration Skid-mounted compressors Enclosed compressors Containerized gas booster packages (Gas Boosting Stations) Maintenance Flexible service contracts Extended warranty plans available 01
MT Series gas boosters are intended for conditioning and compression of various types of fuel gas before supplying it into any model of Capstone efficient, reliable, safe and green opera- configurations (skid-mounted, enclosed or containerized) and availability of individually tailored solutions for specific applications ensure meeting any Type of MT Series Boosters: screw Capacity: from 20 m³/h to 4 700 m³/h Maximum Discharge Pressure: up to 30 bar Ambient Temperatures Range: -60 C +50 C Processing Medium: hydrocarbon gases, corrosive gases, sour gases (H 2 S contents up to 7% by volume) Natural gas Biogas Associated gas, flare gas Low-BTU gas Liquefied gas: methane, propane-butane Coalbed methane Coke oven gas Syngas (synthesis gas) Applications Gas compression Dehydration (removal of high hydrocarbons residuals) Purification (removal of solid particles) Gas cooling Gas Booster Main Parameters Overhaul life Service intervals Repairs and maintenance Components by leading manufacturers Low level of noise and vibrations Life Cycle 40000 hours 8000 hours On-site Electric motor: SIEMENS Screw air end: Rotorcomp Variable frequency drive: Omron Does not require special foundation 20 years 02
Features High reliability Stand-alone operation (powered by a generating unit) Portability Low cost of operation Efficient operation with Capstone microturbines Convenient maintenance schedule timed with the maintenance schedule of Capstone microturbines High efficiency and sustainability of gas compression including associated gas with heavy hydrocarbons and H S High operational compatibility of booster packages including compressor units and auxiliary equipment Solution for Associated Gas Conditioning Extensive experience of application of boosters for associated gas conditioning proved reliable and efficient handling of corrosive, low-quality gases with high contents of toxic components including heavy hydrocarbons, hydrogen and H manufactured with the use of corrosion-resistant Electric motor, electrical components and safety devices are explosion-proof making the boosters suitable for ATEX installations in compliance with system provides cleaning of associated gas from solid particles as well as separation and drainage of gas 03
MT Series Gas Boosters Standard Models MT2.2 MT2.2 is supplied in 'backpack' configuration and designed for use with Capstone C30 microturbines. Arrangement of the booster's components facilitates easy access for Maintenance schedule is timed with the maintenance schedule of Small quantity of consumables and spare parts ensure low cost of MT4 MT4 is supplied in backpack configuration and designed for one Capstone C65 microturbine providing black start of turbine. The dimensions fully match with Capstone's Gaspack. Backpack configuration allows for mounting the booster on the Designed for handling corrosive gases (associated gas, biogas) containing up to 7% of H Advanced control system ensures reliable and safe MT6 The reliable and compact gas booster is designed for operation with two Capstone C65 microturbines. Variable frequency drive allows for regulation of the booster s Due to compact size the booster can be installed with two Capstone For associated gas applications the booster can be equipped with an additional filtration system on the suction side with gas Reliable operation in harsh climate conditions with temperature 04
The booster for one Capstone C200 microturbine is mounted under 200-kW unit in bays of Capstone C1000 Series microturbine systems. MT11 The booster is designed with regard to arrangement of all Due to compact size it does not obstruct the access to Reliable and durable screw air end made of forged steel by CNC All components undergo comprehensive testing to ensure Looped oil circuit ensures low consumption of oil and does not require large volumes of oil (total volume of circulating oil does not The highly efficient gas booster is available either in skid-mounted or containerized weatherproof configuration. Depending on suction pressure it can be used for conditioning of gas for 4-12 Capstone C65 microturbines or 2-4 Capstone C200 microturbines. MT18 Available in a containerized weatherproof configuration with the Reliable operation with untreated associated gas with high contents of heavy hydrocarbons (CH and higher) and H S (up 05
MT37 The booster is designed to condition fuel gas for microturbine power plants with 600 kw to 1600 kw of power output depending on suction pressure. Equally efficient in operation with MultiPacks comprised of C30 and C65 microturbines and with Capstone C1000 systems (from 3 to 8 units 200-kW modules). dew The components of the booster are intended for operation in ATEX Available in skid-mounted of containerized configurations for MT45 The reliable booster for power plants based on Capstone C65 microturbines and Capstone C1000 Series systems (4-9 units 200-kW power modules) depending on suction pressure. Special lubricants resistant to mixing with heavy hydrocarbons are The arrangement of the gas booster package ensures safety of personnel and easy access to the control system and Available in skid-mounted or packaged weatherproof configuration 06
Reliable solution for handling various types of gas including wet gases and sour gases for microturbine power plants with power output range from 1000 kw to 2800 kw (5-14 Capstone C200 microturbines) depending on suction pressure. MT55 Available in skid-mounted or containerized Fully automated operation does not require Low acoustic emissions and vibration level Advanced technologies and high-quality components ensure long lifecycle of the booster - Depending on suction pressure the heavy-duty booster ensures operation of 6 to 18 Capstone C200 microturbines with total power output from 1200 kw to 3600 kw. MT75 Control System allows for remote control and VFD-controlled induction motor ensured dynamic break during E-stops increasing durability of the ) can be Skid-mounted or containerized configurations 07
Technical Parameters MT Series Gas Boosters Parameter Unit 75 Type of Gas Natural Gas, Associated Gas, Coalbed Methane, Biogas Suction Pressure* bar (g) Discharge Pressure** bar (g) - Suction Gas Temperature Capacity*** nm Discharge Gas Temperature Operational Oil Temperature Power Supply AC AC AC AC AC Max. Absorbed Power at Compressor Shaft 4 Operating Temperature Oil Carryover Acoustic Emissions db A Compressor Type Screw Electric Motor: Nominal Power Efficiency Protection Class Explosion Protection Voltage Frequency Speed % V Hz rpm 4 Storage Temperature Connections: Suction Side Discharge Side G ½ G ½ G ½ Dimensions: Height Length mm kg Weight Design Backpack Type Backpack Type Backpack Type Backpack Type Skid-mounted Containerized Skid-mounted Containerized Skid-mounted Containerized Skid-mounted Containerized Skid-mounted Containerized * The maximum suction pressure can be increased upon request. ** The maximum pressure can be increased up to 14 bar upon request. 08
BPC ENGINEERING Bld. 2, 50A/8 Zemlyanoy Val St., Moscow, Russia, 109028 Tel.: +7 (495) 780-3165 Fax: +7 (495) 780-3167 energy@bpc.ru www.bpcenergy.ru