Уверенная модернизация

Уверенная модернизация

Compact refineries (mini-refineries) Rustranstek through its partners offers wide range of compact refineries (mini-refineries) with crude oil output from 10 to 500 thousand tons per year. The latest mini-refineries offer: The use of horizontal fractional distillation apparatus which decreases the size of the plant. The operation frequency control of pumps and fans offer easy of operation, control reliability, and high stability of production quality. Our compact refineries are able to process oil and gas condensate without any changes to the equipment design; are designated for production of petrol/gas, diesel fuel and residual oil in areas where oil or gas condensate is lifted or oil products consumers are located. The production of oil products is organized without considerable expenditures and in short terms. These compact refineries are fully automated and designated to operate with minimum number of service staff. Depending on technical conditions of Consumers refineries are delivered in the following modifications: Basic modification, should be run at the temperature of ambient air from -40 o to +35 o C. Arctic modification, should be run at the temperature of ambient air from -60 o to +35 o C. Hot climate modification, special designed to run at the temperature of ambient above +35 o C. Corrosion resistant modification. Modification with increased number of output.

Compact refineries (mini-refineries) Offered refineries are adapted for operation on different types of fuel: Natural gas or liquefied gas. Diesel fuel. Residual oil. Crude oil. Requirements of raw material: Hydrogen sulphide absent. Mercaptans absent. Total sulphur no more than 1%. Paraffin no more than 6%. Water no more than 0,15%. Chloride salt no more than 15 mg/dm 3. Equipment of compact refinery: Heaters. Processing module: Horizontal rectifier. Evaporators. Heat exchangers. Air coolers. Reflux tanks. Processing module pumps. Technological process automated control system.

Mini-refineries & horizontal fractional distillation apparatus The main features of the offered mini-refineries: Compactness, modular design. The use of horizontal fractional distillation apparatus. 100% operational readiness. Full automation. High quality of final products. Horizontal fractional distillation apparatus advantages are: Compactness, low height. Operation in the wide range of charges. High precision of fractionating. Possibility of placement on a movable platform (automobile, vessel). Easy starting.

Special modifications of compact refineries (mini-refineries) Special modification of compact refinery provides the change of technological scheme in order to reduce or increase the quantity of oil products output, moreover any modification combinations of compact refinery by its corrosion resistance and climatic conditions are possible. MODIFICATION WITH 2 OUTLETS In cases where processed raw material have boiling end temperature below 350 o C (some types of gas condensate) compact refinery modification with two outlets may be used. The feedstock is divided into petrol and diesel fraction. When refining raw material with boiling end temperature below 220 o C petrol and kerosene are produced. MODIFICATION WITH 4 OUTLETS Additional outlet of kerosene. If it is necessary to produce kerosene except petrol, diesel fraction and residual oil, pumps, evaporator, heat exchanger and residual oil air cooler are additionally included into technological scheme of compact refinery. The kerosene outlet is carried out from 4-th,5-th or 6-th chamber of horizontal rectifier. The properties of petrol and diesel fraction are changed during kerosene outlet, petrol density is reduced but octane number is increased. Received diesel fraction has got higher density, viscosity and flash point temperature. Additional outlet of motor fuel. Pumps, evaporator, heat exchanger and motor fuel air cooler are additionally included into technological scheme of compact refinery to carry out the motor fuel outlet (it s a diesel fraction with increased boiling end temperature). The motor fuel outlet is carried out from the last chamber of horizontal rectifier.

Special modifications of compact refineries (mini-refineries) MODIFICATION WITH 5 OUTLETS Compact refinery technological scheme of this special modification is supposed to produce 5 types of oil products petrol, kerosene, diesel fraction, motor fuel and residual oil. Compact refinery special modification with 5 outlets allows to use more efficiently the processed raw material to get qualitative oil products with maximum economical profits.

Examples of implemented mini-refineries Oil refinery of crude charging capacity 150,000 tons per year Oil refinery of crude charging capacity 50,000 tons per year Oil refinery of crude charging capacity 100,000 tons per year

Mini-refinery MR60. Basic modification DESCRIPTION OF THE EQUIPMENT Mini-refinery MR60 can produce straight-run gasoline, diesel fuel L or Z, furnace oil at oil or gas condensate field, or at oil product consumers area. Also, mini-refinery can produce kerosene, motor fuel. TECHNICAL CHARACTERISTICS Types of crude: oil, gas condensate, oil and gas condensate mixture. Output: Oil 60 t/day. Gas condensate 36 t/day. Maximum excess pressure: Heat exchanger 1,6 (16,0) MPa (kg/cm 2 ). Evaporators, rectifier, condenser, reflux tank 0,065 (0,65) MPa (kg/cm 2 ). Heater 1,6 (16,0) MPa (kg/cm 2 ). Max. temp. of raw material heating 360 o C. Power supply 380 V, 3 phases, 50 Hz. Fixed electric power 53 KWt. Fuel consumption for raw material heating no more than 52 kg/h. Total mass no more than 25 t. Personnel (per shift) 2. Sizes of the platform necessary for installation: Length 16 m. Width 10 m. Dimension of equipment: Rectification Unit: Length 10,06 m. Width 2,48 m. Height 3,00 m. Heater Unit: Length 5,94 m. Width 2,48 m. Height in transport position (except chimney) 2,55 m. Height in work position (including chimney) 8,0 m. Operational life 12 years.

Mini-refinery MR150. Basic modification DESCRIPTION OF THE EQUIPMENT Mini-refinery MR150 can produce straight-run gasoline, diesel fuel L or Z, furnace oil at oil or gas condensate field, or at oil product consumers area. Also, mini-refinery can produce kerosene, motor fuel. TECHNICAL CHARACTERISTICS Types of crude: oil, gas condensate, oil and gas condensate mixture. Output: Oil 150 t/day. Gas condensate 90 t/day. Maximum excess pressure: Heat exchanger 1,6 (16,0) MPa (kg/cm 2 ). Evaporators, rectifier, condenser, reflux tank 0,065 (0,65) MPa (kg/cm 2 ). Heater 1,6 (16,0) MPa (kg/cm 2 ). Max. temp. of raw material heating 360 o C. Power supply 380 V, 3 phases, 50 Hz. Fixed electric power 94 KWt. Fuel consumption for raw material heating no more than 155 kg/h. Total mass no more than 46 t. Personnel (per shift) 2. Sizes of the platform necessary for installation: Length 40 m. Width 30 m. Dimension of equipment: Rectification Unit: Length 20,08 m. Width 5,86 m. Height 5,37 m. Heater Unit: Length 9,9 m. Width 2,6 m. Height in transport position (except chimney) 2,55 m. Height in work position (including chimney) 8,0 m. Operational life 12 years.

Mini-refinery MR450. Basic modification DESCRIPTION OF THE EQUIPMENT Mini-refinery MR450 can produce straight-run gasoline, diesel fuel L or Z, furnace oil at oil or gas condensate field, or at oil product consumers area. Also, mini-refinery can produce kerosene, motor fuel. TECHNICAL CHARACTERISTICS Types of crude: oil, gas condensate, oil and gas condensate mixture. Output: Oil 450 t/day. Gas condensate 270 t/day. Maximum excess pressure: Heat exchanger 1,6 (16,0) MPa (kg/cm 2 ). Evaporators, rectifier, condenser, reflux tank 0,065 (0,65) MPa (kg/cm 2 ). Heater 1,6 (16,0) MPa (kg/cm 2 ). Max. temp. of raw material heating 360 o C. Power supply 380 V, 3 phases, 50 Hz. Fixed electric power 270 KWt. Fuel consumption for raw material heating no more than 465 kg/h. Total mass no more than 90,5 t. Personnel (per shift) 2. Sizes of the platform necessary for installation: Length 40 m. Width 30 m. Dimension of equipment: Rectification Unit: Length 26,56 m. Width 9,54 m. Height 6,5 m. Heater Unit: Length 11,3 m. Width 2,83 m. Height in transport position (except chimney) 2,55 m. Height in work position (including chimney) 11,0 m. Operational life 12 years.

Mini-refinery MR600. Basic modification DESCRIPTION OF THE EQUIPMENT Mini-refinery MR600 can produce straight-run gasoline, diesel fuel L or Z, furnace oil at oil or gas condensate field, or at oil product consumers area. Also, mini-refinery can produce kerosene, motor fuel. TECHNICAL CHARACTERISTICS Types of crude: oil, gas condensate, oil and gas condensate mixture. Output: Oil 600 t/day. Gas condensate 360 t/day. Maximum excess pressure: Heat exchanger 1,6 (16,0) MPa (kg/cm 2 ). Evaporators, rectifier, condenser, reflux tank 0,065 (0,65) MPa (kg/cm 2 ). Heater 1,6 (16,0) MPa (kg/cm 2 ). Max. temp. of raw material heating 360 o C. Power supply 380 V, 3 phases, 50 Hz. Fixed electric power 360 KWt. Fuel consumption for raw material heating no more than 625 kg/h. Total mass no more than 118 t. Personnel (per shift) 2. Sizes of the platform necessary for installation: Length 40 m. Width 30 m. Dimension of equipment: Rectification Unit: Length 26,56 m. Width 10,15 m. Height 7,62 m. Heater Unit: Length 21,76 m. Width 12,10 m. Height in transport position (except chimney) 2,7 m. Height in work position (including chimney) 30,0 m. Operational life 12 years.

Mobile mini-refinery MR60M DESCRIPTION OF THE EQUIPMENT Mobile mini-refinery MR60M is compact blockmodular oil refinery in the mobile version on chassis of truck semi-trailer. MR60M can produce straight-run gasoline, diesel fuel L or Z, furnace oil kerosene, motor fuel. TECHNICAL CHARACTERISTICS Types of crude: oil, gas condensate, oil and gas condensate mixture. Output: Oil 60 t/day. Gas condensate 36 t/day. The maximum gauge pressure: Heat-exchange apparatus 25 kg/cm 2. Heater of feedstock 16 kg/cm 2. Evaporators, Rectification unit, Capacitor, Reflux tank 0,65 kg/cm 2. Voltage of electric power an external network 380 V. The installed electric capacity 53 kw. Fuel consumption for heating of feedstock up to 62 kg/h. Number of maintenance personnel 2. Mobile mini-refinery MR60M is mounted on the chassis of the automobile three-axle semi-trailer (trailer) with a payload of 25 tons. The dimensions of trailer are: Length 18,00 m. Width 2,48 m. Height 4,00 m (on chassis from the ground). When transporting MR60M upper and side surfaces of the frame of the trailer are closed by waterproof tent or metal doors (blinds). MR60M does not require additional work for installation and within 1 hour could be put into operation. Weight no more than 25 t. Operational life 12 years. The overhaul period 1 year.

Features and Benefits: Modularity and Compactness: Refining Units can be mono block or consist of several modular Units. This enables easy installation at the customer site. The modularity offers increased operational readiness and substantially decreases installation times. Horizontal Distillation Apparatus (HDA): HDA decreases the height of the modular unit from 15-20 meters to 5-6 meters. HDA delivers sharp fractionation of petroleum products. HDA specifically designed for use in small scale refining units and can be mounted on mobile platforms. Fully Automated: The Refining Units are delivered to the customer s site completely ready for installation, commissioning and start up. The delivery kit includes a modern process control system. Automation allows to fine tune the quality of petroleum products during production. Choice of Crude Oil or Gas Condensate: Refining Unit can be used for refining crude oil or gas condensate of different density (API) Switching from one type of raw material to another can be made during operation with stopping the refining process.

Уверенная модернизация