HELM Circular and Power & Free Conveyors Conveyor Technology
Group 50 Circular and Power & Free Conveyors Circular and Power & Free Conveyors Page 3 Delivery Program Combination/Shingle Conveyor/Basement Conveyor Page 4 Delivery Program Linear Conveyor F20 Page 5 Linear Conveyor Circular Conveyor F40 Page 6 Weight table Page 7 Chain and Slide Rail Cross Section Page 8 Individual parts Page 18 Mounting material Page 20 HELM-Combination hauling conveyor Page 24 Supporting Construction Page 25 Underpinning Circular Conveyor F60 Page 26 Weight table Page 27 Chain and Slide Rail Cross Section Page 28 Individual parts Page 35 HELM-Combination hauling conveyor Power & Free-Conveyor F40-2 Page 38 Weight table Page 39 Chain and Slide Rail Cross Section Page 40 Individual parts Page 51 Opportunities of Application 2 06/05-0
Circular and Power & Free Conveyors Delivery program 200 HELM circular conveyor F40 Max. point load/drive 50 kg Technical data from Page 6 200 Traverse chariot HELM circular conveyor F60 Max. point load/drive 80 kg Technical data from Page 26 Power & Free conveyor F40-2 Max. point load/drive: 160 kg/traverse chariot 80 kg/sliding trolley Technical data from Page 38 HELM Power & Free F60/P500/P600 Group 50, Circular and Power & Free Conveyor Max. point load/drive: P500: 200 kg/sliding trolley 400 kg/traverse chariot P600: 400 kg/sliding trolley 800 kg/traverse chariot 3
Combination/Shingle Conveyor/Basement Conveyor Delivery program HELM-combination F40 Max. point load per traverse chariot Profile 300 80 kg Profile 400 160 kg Profile 500 400 kg HELM-combination F60 Max. point load per traverse chariot Profile 500 400 kg Profile 600 800 kg Profile 700 1600 kg HELM-combination F20 Max. point load per traverse chariot Profile 400 160 kg Profile 500 400 kg HELM-single palette conveyor Max. point load/drive F 40-S 25 kg F 60-S 60 kg HELM-basement conveyor Max. point load/drive F 40-U bis 250 kg F 60-U bis 500 kg 4 06/05-0
HELM linear combination F20 Linear Conveyors for Straight Transport (auch für den Bogentransport geeignet) Possibility of suspension Possibility of suspension HELM Profile Suspension Mounting material Connexion HELM/F20 Conveying length ca. 2-15 m Conveying speed continuously adjustable via frequency converte Suspension Beam clamp..05 Example: Transport by - Powder chamber - Varnishing system - Kiln - Transfer etc. Beam clamp F20 Group 50, Circular and Power & Free Conveyor 5
Circular Conveyor F40 Weight Table Slide rail or bend Chain clip Clamping station Control piece Expansion compensation Chain weight Suspender or traverse sheet Suspender bridge Rotating suspender GG Hauling chain drive Slip coupling Size 2 Slip coupling Size 3 Motor console Hauling chain drive reversible Drive wheel or deflexion pulley Ø 522 without gear engine 4.0 kg/m 3.5 kg 6.5 kg 9.0 kg 1.5 kg 1.7 kg/m 0.15 kg 1.150 kg 0.8 kg 65.0 kg 3.9 kg 9.4 kg 16.0 kg 110.0 kg 45.0 kg 6 06/05-0
Circular Conveyor F40 Chain and Slide Rail Cross Section Chain clip Hanger plate Load roller Ø20 Flange Track Guide roller Group 50, Circular and Power & Free Conveyor 7
Circular Conveyor F40 Hauling chain drive 92 280 225 1225 Direction of conveying Coupling Console Gear engine Hauling chain drive F40 165 75 Ø50 h 9 725 92 Hauling chain drive F40 reversible 1225 Direction of conveying Coupling Console Gear engine 75 165 Ø50 h 9 8 06/05-0
Circular Conveyor F40 Drive wheel, clamping station, chain clip Drive wheel F40 for flange gear engine Ø522 275 Endswitch Direction of conveying 275 330 Chain clip F40 Mounting measure 450 (650) Clamping range max. + 200 deflexion pulleyf40 without gear engine Threaded spindle 140 Group 50, Circular and Power & Free Conveyor Clamping station F40 9
Circular Conveyor F40 Control Piece, expansion compensation, slide rail profile Mounting lenght 800 mm Control piece F40 Safety sheet 84 140 Expansion compensation F40 Used when an expansion of length in the rail must be taken into account (kilns) or a building expansion joint is traversed. 140 84 Connexion flange Track profile F40 Rail connexion delivery lenght max. 3 m 58,5 For the connexion of rails and arcs, 4 screws M10x25 with nut and spring washer are delivered. 63 10 10 06/05-0
Circular Conveyor F40 Slide rail arc Slide rail arc F40 horizontal Slide rail arc F40 vertical A R790 Standard radius View A Standard radius Minimum radius horizontally 550 mm, vertically 400 mm R790 Standardradius R790 Standard radius Special arc F40 vertical exterior vertical interior Group 50, Circular and Power & Free Conveyor 11
Circular Conveyor F40 Double clip chain t=200 t=200 35 30 70 30 35 19 30 20 30 20 30 19 Ø20 Ø5,5 8 8 Horizontal clip (long clip) Vertical clip (short clip) for suspender and traverse sheet support Double clip chain F40 galvanized, t=200 mm Maximum production lengths: 6.0 m Version: Normal temperature up to 120 C (604.4 F) High temperature up to 250 C (482 F) Collapse load: 24 kn Allowable total load: 3.0 t 12 12 06/05-0
Circular Conveyor F40 Equipment of the chain 400 400 800 800 50 kg 50 kg 100 kg Allowable total load at the chain 3.0 t Stud bolt M5x25 Bolt 200 200 200 200 200 15 kg 15 kg 15 kg 15 kg 15 kg Please observe: In the outer drills, only bolts may be used. Allowable total load at the chain 3.0 t. Bolt Ø5,5x16 Screw Bolt Ø5,5x16 Bolt Bolt Bolt 15 kg Group 50, Circular and Power & Free Conveyor 350 200 350 15 kg 15 kg 15 kg 15 kg 13
Circular Conveyor F40 Suspender sheet, Suspender bail, Traverse sheet, Distance piece Hängerblech F40 mit Distanzstücken 2 x 2 mm standard t = 4 80 Distance piece t = 4 80 Ø10,5 Suspender sheet F40 with distance pieces 2 x 2 mm Please observe: Smallest possible horizontal arc: R = 550 mm. 100 145 Ø10,5 50 Traverse sheet F40 standard Suspender bail with distance pieces 2 x 2 mm with traverse 200 mm long Distance pieces 80 t = 4 Ø10,5 80 200 Ø10,5 14 14 06/05-0
Circular Conveyor F40 Traverse sheet, Suspender sheet, Distance sheet Distance pieces 80 Traverse sheet with traverse 50 mm long Ø10,5 50 uspender sheet pair with traverse 100 mm Please observe: In the outer drills, only bolts may be used. Distance pieces Distance pieces Stift Screw M5x25 SM 100 Ø10,5 Distance pieces Bolt Ø5,5x16 80 Group 50, Circular and Power & Free Conveyor Ø10,5 80 Traverse sheet with traverse 100/200 mm long 100/200 15
Circular Conveyor F40 Rotating suspender Rotating suspender with friction wheel (Turning knob) Fork head G 10x20 DIN 71752 Rotating suspender for subordinate purpose of application Ø120 125 104 140 70 10 42 Load up to 30 kg max. 15 kg Rotating suspender with 90 grating GG Rotating suspender with 45 /90 grating 140 max. 80 kg load up to 100 kg max. 80 kg Further versions of rotating suspenders possible on demand. 16 16 06/05-0
Circular Conveyor F40 Greasing station F40 800 380 400 375 Purpose of application: Greasing the chain hinges. 168 Views without container 168 Group 50, Circular and Power & Free Conveyor 17
75 Circular Conveyor F40 Moanting material, Rail suspension ca. 1,5 m Track profile F40 94 72 Ceiling suspension with Zykon anchor Suspension on steel construction 18 18 06/05-0
Circular Conveyor F40 Moanting material Counter nut M10 Suspension clip Moanting tubeø20x1 Threaded stopper M10 Eye srew M10 Eye srew must not be bent in the thread Group 50, Circular and Power & Free Conveyor 19
Circular Conveyor F40 HELM-Combination Connexion HELM-Profile 400 / F40 Transport suspender 145 Tappet Transport suspender 20 20 06/05-0
Circular Conveyor F40 HELM-Combination Profile 400 / F40 Application in the tyre plant (feed conveyors for buffer ways) Group 50, Circular and Power & Free Conveyor Automatic transport of valves from the painter s to assembly 21
Circular Conveyor F40 HELM-Combination Profile 500 / F40 Application in powder coating Automatic transport by - Pretreatment - Powder coating - Enameling furnace 22 22 06/05-0
Circular Conveyor F40 Shear suspension / Suspender Bridge Slide track F40 400 Shear suspension 300 Suspender bridge Suspender design as necessary 160 400 Ø10,5 420 40 80 Group 50, Circular and Power & Free Conveyor 23
Circular Conveyor F40 Supporting construction Cantilever 1 Cantilever 2 Cantilever 3 24 24 06/05-0
Circular Conveyor F40 Underpinning Vertical underpinning Group 50, Circular and Power & Free Conveyor 25
Circular Conveyor F40 Weight Table Slide rail or Bend Slide rail open or Bend Chain clip Clamping station Control piece Expansion compensation Chain weight Suspender or traverse sheet Suspender bridge Rotating suspender GG Hauling chain drive Coupling Rotex Coupling Rotex 75 Console Hauling chain drive reversible Drive wheel or Deflexion pulley Ø 522 6.0 kg/m 13.0 kg/m 4.5 kg 11.0 kg 13.4 kg 4.1 kg 4.5 kg/m 0.25 kg 1.5 kg 0.8 kg 165.0 kg 14.0 kg 19.0 kg 12-22.0 kg 225 kg 57 kg without gear engine 26 26 06/05-0
Circular Conveyor F60 Chain and slide track cross station belt tightener Flange Track Guide roll Hanger Plate Group 50, Circular and Power & Free Conveyor 27
Circular Conveyor F60 Chain clip, Clamping station, Hauling chain drive End switch 450 Direction of conveying Circular conveyor F60 mounting measure 450 (650) clamping range max. + 200 140 Gewindespindel Clamping station F60 290 190 363,5 1225 Direction of conveying Coupling Console Gear engine Hauling chain drive F60 248 90 Ø50h9 28 28 06/05-0
Circular Conveyor F60 Control piece, Slide track arc, Expansion Compensation Kontrollstück F60 mounting length 800 mm Slide track arc F60 horizontal Safety sheet 106 250 150 R790 Standard radius Expansion Compensation F60 Used when an expansion of length in the rail must be taken into account (kilns) or a building expansion joint is traversed. Group 50, Circular and Power & Free Conveyor 29
Circular Conveyor F60 Track, Slide track arc 150 Connexion flange Track profile F60 Track connection For the connexion of the tracks and arcs, 4 screws M10x25 with nut and spring washer are delivered. 83 106 Delivery length max. 3 m 95 Special arc F60 R790 Standard radius Special arc minimum radius horizontally 550 mm Vertical exterior arc Vertical interior arc R790 Standard radius Slide track arc F60 vertical 30 30 06/05-0
Circular Conveyor F60 Double clip chain F60 t = 200 t = 200 t = 200 t = 200 25 150 25 50 25 150 Ø8,2 Double clip chain F60 galvanized 16 short clip long clip Collapse load: 45 kn Version A: Normal temperature up to 120 C (604.4 F) Allowable total load: 15 t Version B: up to 250 C (482 F) Max. production length: 6,0 m Connexion screwed 12 Group 50, Circular and Power & Free Conveyor 31
Circular Conveyor F60 Equipment of the chain, Spacers Spacers 2 x 3 mm 80 Special connection Special connection 400 400 400 80 kg 80 kg 80 200 200 200 40 kg 40 kg 40 kg 40 kg Allowable total load at the chain15 t 160 80 Ø12,5 800 800 160 kg 32 32 06/05-0
Circular Conveyor F60 Suspender sheet, Traberse Sheet 70 Suspender sheet F60 standard t = 6 80 Ø12,5 Traverse sheet F60 standard Ø12,5 70 t = 6 80 Group 50, Circular and Power & Free Conveyor 33
Circular Conveyor F60 Greasing station F60 420 (380-container 2,5) 800 400 200 200 ca. 360 Views without container Application purposes: Greasing the chain hinges. 34 34 06/05-0
Circular Conveyor F60 HELM-Combination Profile 600/ F60 193 Connexion HELM-Profile 600 / F60 55 130 Transport suspender Tappet Group 50, Circular and Power & Free Conveyor 35
Circular Conveyor F60 HELM-Combination Profile 600 / F60 36 36 06/05-0
Circular Conveyor F60 HELM-Combination Profile 600 / F60 Group 50, Circular and Power & Free Conveyor 37
Power & Free-conveyor F40-2 Weigth table Slide rail Slide rail open or Bend Chain clip Clamping station Control, mounting and greasing piece Expansion compensation Chain weight Tappet flap with holder 10.5 kg/m 13.0 kg/m 7.0 kg 12.0 kg 14.0 kg 6.0 kg 1.7 kg/m 0.5 kg Transport chariot 160 lg / 280 lg 2.0 kg /... Stopping station, complete Hauling chain drive Coupling Coupling Console Reflux barrier Shunting switch, standard, without actuation 7.0 kg 72.0 kg 14.0 kg 19.0 kg 12-22.0 kg 2.5 kg 16.0 kg 38 38 06/05-0
Power & Free-conveyor F40-2 Chain and slide track cross station Track Connecting flange Tappet Guide roll Load Carrier Group 50, Circular and Power & Free Conveyor 39
Power & Free-conveyor F40-2 Chain clip, Clamping station, Hauling chain drive 92 420 92 225 Direction of conveying Console Coupling Gear engine Hauling chain drive F40-2 165 75 Ø50 h 9 1225 Clamping station F40-2 Circular conveyor F40-2 Einbaulänge min. 450 / max. 650 End switch Direction of conveying 450 40 40 06/05-0
Power & Free-conveyor F40-2 Track, Expansion compensation 150 Track profile F40-2 Track connection Connexion flange For the connexion of the tracks and arcs, 6 screws M10x25 with nut and spring washer are delivered. 128 212 R790 Delivery length max. 3 m vertical exterior arc vertical interior arc Horizontal arc F40-2 76 R790 Standard radius Group 50, Circular and Power & Free Conveyor Slide track arc F40-2 vertical R790 41
Power & Free-conveyor F40-2 Double clip chain, tapped flap and holder t = 200 t = 200 35 30 70 30 35 19 30 20 30 20 30 19 Ø20 Ø5,5 8 horizontal clip long clip vertical clip short Duble clip chain F40-2 galvanized Max. production length: 6,0 m Connexion riveted Ausführung: Normal temperature up to 120 C (604.4 F) high temperature up to 250 C (482 F) Collapse load: 24 kn maximum traction: 2000 N Tappet flap and holder F40-2 Please observe the mounting position of the tappet! Screw connection only with Pos. 1 and 2. 200 division 200 200 168 1 2 Chain F40 Vertical clip Double clip chain F40 Horizontal clip Direction of conveying 42 42 06/05-0
min. 75 Power & Free-conveyor F40-2 Moanting material, Rail suspension Suspension on steel constructions with Beam clamps min. 75 Suspension with standard mounting material Group 50, Circular and Power & Free Conveyor 43
Power & Free-conveyor F40-2 Shunting switches e. g. shunting switch left, chain in the arc, controlled by chariots Versions of shunting switches Shunting switch right Chain in the straight line Shunting switch left Chain in the straight line Shunting switch right Chain in the arc Shunting switch left Chain in the arc 44 44 06/05-0
Power & Free-conveyor F40-2 Stop station/reflux barrier 84 80 212 222 Stop station F40-2 75 105 Reflux barrier F40-2 Direction o f c onveying Transportrichtung 72 middle of the system Group 50, Circular and Power & Free Conveyor 45
Power & Free-conveyor F40-2 Tappet-/Chariot Query Tappet query Sensor Chariot query Sensor Tappet query Sensor Chariot query with bolts Sensor 46 46 06/05-0
Power & Free-conveyor F40-2 Control-, Mounting-, Chain greasing piece Control, Mounting, Chain Greasing Piece 800 Group 50, Circular and Power & Free Conveyor 47
Power & Free-conveyor F40-2 Pufferung/ Traversenwagen Stop station Traverse chariot buffered Single chariot buffered Stop station Buffering measure Traverse chariot F40-2 322 112 128 48 48 06/05-0
Power & Free-conveyor F40-2 Sliding trolley with tappet and accumulating device with tapped device with goncestion devive with tapped device- and with goncestion devive Group 50, Circular and Power & Free Conveyor 49
Power & Free-conveyor F40-2 Greasing station F40-2 800 380 400 375 168 168 View without caontainer Purpose of application: Greasing the chain hinges 50 50 06/05-0
Power & Free-conveyor F40-2 Examples of Application Group 50, Circular and Power & Free Conveyor 51
HELM-Range TEH_14 Selection and Planning Criteria TEH_14A Light Crane Systems TEH_17 Power Supply Systems TEH_18 Shelf Servicing Device - RGB- TEH_50 Circular and Power & Free Conveyors Code with link to download the catalogue TEH_50 The technical specifications are up-to-date. We reserve the right to make modifications with regard to design and styling which serve the purpose of technical improvement. We appreciate your understanding that we assume no liability for any typing errors or any other errors. The reproduction of this document, in extracts or complete, is not permitted without our express written permission. Part no.: TEH_50/12.2008 This catalogue supersedes all previous catalogues.g. Woelm GmbH Hasselbecker Str. 2-4 D - 42579 Heiligenhaus Tel.: + 49 (0) 20 56-18 - 0 Fax: + 49 (0) 20 56-18 - 21 www.woelm.de contact@woelm.de Woelm Austria GmbH Seewalchen 5a A - 5201 Seekirchen Tel.: + 43 (0) 62 12-25 02 Fax: + 43 (0) 62 12-69 95 www.woelm.at contact@woelm.at