Installation instructions, accessories Instruction No 31664128 Version 1.0 Part. No. 31664126, 31664125, 31664522, 31664523 Polestar Performance Intake and Exhaust kit Volvo Car Corporation Polestar Performance Intake and Exhaust kit- 31664128 - V1.0 Page 1 / 33
Materials Designation Part number Isopropanol Equipment IMG-345497 IMG-239667 IMG-256903 IMG-239664 IMG-421610 Page 2 / 33
Information 1 Read through all of the instructions before starting installation. Notifications and warning texts are for your safety and to minimise the risk of something breaking during installation. Ensure that all tools stated in the instructions are available before starting installation. Certain steps in the instructions are only presented in the form of images. Explanatory text is also given for more complicated steps. In the event of any problems with the instructions or the accessory, contact your local Volvo dealer. Color symbols 2 Note! This colour chart displays (in colour print and electronic version) the importance of the different colours used in the images of the method steps. IMG-363036 1. 2. 3. 4. 5. 6. Used for focused component, the component with which you will do something. Used as extra colors when you need to show or differentiate additional parts. Used for attachments that are to be removed/installed. May be screws, clips, connectors, etc. Used when the component is not fully removed from the vehicle but only hung to the side. Used for standard tools and special tools. Used as background color for vehicle components. Removal Page 3 / 33
3 Release the connector's catch. Disconnect the connector. IMG-416095 4 Remove the screws. IMG-418580 Page 4 / 33
5 Lift the marked component up IMG-418581 6 Lift the marked component up Remove the marked part. The part is not to be reused. IMG-418582 Accessory installation Page 5 / 33
7 Install component that comes with the accessory kit. IMG-418583 8 Reinstall the removed part. IMG-418584 Page 6 / 33
9 Tighten the bolts. IMG-418580 10 Connect the connector. IMG-416105 Page 7 / 33
11 Clean the surface. Use:, Isopropanol IMG-418585 12 Install component that comes with the accessory kit. Place the component where indicated in the graphic. IMG-418586 Removal Page 8 / 33
13 Use: Pipe cutter IMG-418587 14 Remove the marked part. IMG-421627 Page 9 / 33
15 Remove the marked part. IMG-421628 16 Remove the nuts. IMG-421629 Page 10 / 33
17 Remove the marked part. IMG-421630 18 Remove the marked part. The part is not to be reused. IMG-421617 Page 11 / 33
19 Remove the marked part. IMG-421623 20 Remove the marked part. IMG-421624 Page 12 / 33
21 Remove the screws. IMG-377456 22 IMG-297185 Page 13 / 33
23 Remove the screws. On both sides. IMG-297503 24 Note! This step is easier with two people. IMG-297504 Page 14 / 33
25 Note! This step is easier with two people. Disconnect the connector. IMG-297523 26 On both sides. Remove the cable harness clips. Remove the screws. IMG-378187 Page 15 / 33
27 Remove the screws. On both sides. IMG-418700 28 Remove the clips. On both sides. IMG-418701 Page 16 / 33
29 Remove the marked part. IMG-418706 30 Remove the marked part. IMG-418702 Accessory installation Page 17 / 33
31 Note! Orientation view IMG-377381 32 Install component that comes with the accessory kit. IMG-421636 Vehicles with detachable towbar Page 18 / 33
33 Install component that comes with the accessory kit. Locate relevant marking. IMG-421634 34 Apply tape to the other side, opposite the marking lines. IMG-377740 Page 19 / 33
35 IMG-377750 36 Deburr edges IMG-377752 Vehicles with fixed towbar Page 20 / 33
37 Install component that comes with the accessory kit. Locate relevant marking. IMG-421635 38 Apply tape to the other side, opposite the marking lines. IMG-378001 Page 21 / 33
39 IMG-378003 40 Deburr edges IMG-378004 All vehicles Page 22 / 33
41 Position/route the cable harness as illustrated. IMG-378187 42 Place the Bumper Cover in position for installation. Connect the connector. IMG-297604 Page 23 / 33
43 Install the screws. Tighten the bolts. IMG-297503 44 Tighten the bolts. IMG-377456 Page 24 / 33
45 Install component that comes with the accessory kit. IMG-421616 46 Install component that comes with the accessory kit. IMG-421618 Page 25 / 33
47 Note! Do not fully tighten the nuts yet. Install component that comes with the accessory kit. IMG-421619 48 Press the marked component. IMG-421632 Page 26 / 33
49 Tighten the nuts. Tightening torque: M8, 24 Nm IMG-421615 50 Install component that comes with the accessory kit. IMG-421620 Page 27 / 33
51 Press the marked component. IMG-421631 52 Tighten the nut. Tightening torque: Exhaust clamp, 60 Nm IMG-416182 Page 28 / 33
53 Install component that comes with the accessory kit. IMG-421621 54 IMG-421622 Page 29 / 33
55 Note! Do not fully tighten the bolts. Install component that comes with the accessory kit. IMG-421625 56 Note! Do not fully tighten the bolts. Install component that comes with the accessory kit. IMG-421633 Page 30 / 33
57 Adjust to the specified value. On both sides. IMG-416819 58 Note! Make sure that the component is centred. IMG-416187 Page 31 / 33
59 Tightening torque: M8, 24 Nm IMG-421626 60 Install new pipe, secure position as illustrated. On both sides. IMG-418741 Page 32 / 33
61 Note! Make sure that the component is centred. IMG-419310 62 Tightening torque: End pipe, to Muffler (Allen screw), 5 Nm On both sides. IMG-416824 Page 33 / 33