Mounting InstructionS G-MX G-Max Purlins Girder assembly Foundation ontents G-Max Mounting System... Tools Needed to Install G-Max Mounting System... G-Max onfiguration Options... Foundation Post Installation... Mounting Individual ssembly Groups... 7 Module Mounting... 0 Grounding Path... Optional ccessories... Torque Specifications and Tolerances... Listing Requirement... Equipment Grounding... Maintenance... Safety Precautions... For More Information... pproved Module Manufacturers for onding and Grounding with RapidK clamps.0... MI-069 Schletter Inc. Updated /07 V Subject to change without notice / 6
Mounting InstructionS G-MX G-Max Ground Mount System The Schletter G-Max solar mounting system for ground mount photovoltaic (PV) installation is specifically designed to meet or exceed applicable I, SE, and UL standards. Features onforms to UL 70 ertified to UL/OR Std 70 Electrically bonded unit 0 mp series fuse rating Pre-assembled components Fully integrated and modular components Includes grounding module clamps The G-Max is capable of accommodating nearly any framed PV module in portrait orientation. Each G-Max is custom designed to meet specific structural load requirements. Included in G-Max are clamps specifically designed to secure and bond frame of a PV module. In turn, the components and assemblies that comprise G-Max form an electrically bonded unit. While individual components and structural sections will vary between designs, the primary assemblies and installation methods will remain the same. uring installation, fully assemble system before securing bolts to the final torque.⁵ The following is a guide to properly install a G-Max in order to meet design and test standards. 6 6 Key omponents. Post. Strut*. Girder*. Head*. Purlin 6. Module clamp Pre-assembled girder assembly *Strut, girder, and head make-up pre-assembled girder assembly The G-Max is evaluated for electrical bonding only. G-Max meets all I and SE requirements for structural loading; it was not evaluated for loading under UL 70. G-Max is not to be used in corrosive atmospheres. Maximum number of modules shall not exceed maximum system voltage. ³ Individual parts and components will vary from system-to-system. Please reference system specific drawings. This mounting system may be used to ground and/or mount a PV module complying with UL70 only when specific module has been evaluated for grounding and/or mounting in compliance with included manual. Project drawings supersede installation instructions; see project drawings for all measurements, torques, and tolerances. 6 Installer is responsible for verifying that system meets applicable NE and S standards. / 6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS Tools Needed to Install G-Max Mounting System Ensure all tools on checklist are assembled before starting installation. Installation Tools String line with wood line blocks for foundation post installation and purlin alignment Permanent marker Tape measure Two () foot carpenter s square for girder-to-purlin connection ubble level 9 mm 9 mm 6 mm 9 mm, 6 mm, and 9 mm wrench and/or socket is required for all bolted connections Torque wrench and Socket Extension 9 mm deep socket is required for module installation using an M8 bolted connection or bottom-up clamp. 6 mm wrench and/or deep socket is required for all flanged M bolted connections at purlin clamps. 9 mm wrench and or deep socket required for all non-flanged M bolted connections at posts and purlin splice. Ratchet and/or rechargeable power drill with controlled speeds TX0 Torx bit (TX0) for RapidK module clamps Purlin lignment Jig Schletter Inc. Updated /07 V Subject to change without notice / 6
Mounting InstructionS G-MX G-Max onfiguration Options The G-Max Ground Mount System can be configured in a variety of ways based on project requirements. elow are some of the most common configurations and site designations. irect olt onnection (Figure ) RapidK clamps (Figure ) ottom Up lamp (Figure ) Figure a. irect olt Figure b. irect olt Note: First Solar Module see supplement for detailed information. irect bolt connection using bolts on first and third purlins and Schletter s RapidK clamp on the middle purlin Figure a. RapidK lamp Purlin includes small slots for direct bolt connection (shown as ) Figure b. RapidK lamp RapidK clamp may be used to install all modules Figure a ottom Up lamp Purlin includes long slots for RapidK clamp connection (shown as ) Figure b ottom Up lamp ottom up clamp may be used to connect modules from the bottom ottom up clamp, top down view in the long slot of the purlin (shown as ) / 6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS Foundation Post Installation. Survey Proposed Site Review final drawing. rawing will include information vital to proper installation of foundation posts. Refer to project drawing for tolerances for: Embedment depth (Figure 6) Support distance (Figure 7) Lateral cantilever (Figure 7) Post height variation (Figure 8) Post verticality (Figure 9) Post rotation (Figure 0) For longer racks, intermediate stakes may be required. Posts are installed vertically. For East-West slopes greater than.7 (0% slope) (Figure ), contact your Schletter representative to discuss custom rack options. Racks can be designed for slopes up to 0 (8% slope). Figure 6 Embedment depth Figure 7 Lateral cantilever Support distance Note: For G-Max uo post, please see the supplemental instructions for additional installation instructions. Figure 8 Figure 9 verage elevation difference between all posts Verticality tolerance Figure 0 Figure Rotational tolerance E-W slope tolerance Schletter Inc. Updated /07 V Subject to change without notice / 6
Mounting InstructionS G-MX. Post Installation Position each post at respective installation locations based on completed stake-out. dvance post to embedment depth as shown on final drawing. Position string lines: bottom string line is used for correct placement of post; top string line indicates correct embedment depth: string is run from top of first post to top of first post of adjacent rack. When installing subsequent posts, ram until hammer head touches top string line. Upon completion of post pile drive, check that each post meets appropriate tolerances. If posts do not fall within tolerances, contact your Schletter representative. Notes: If post splice is required, see Splice onnection section for splice installation instructions. If after ramming post, there are signs of cracking, use 9% zinc paint to touch up post. Mark each post location using soil nails with flagging Position posts on marked locations X Ram two posts at opposite ends of array for string line Use string line as guide to determine correct placement and depth of posts Position hydraulic ram and lift post into position beneath ram head Hammer head touching top string line indicates correct depth is reached 6 /6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS Mounting Individual ssembly Groups. Mount Girder ssembly Girder, strut, and head are pre-assembled for ease of installation and adjustability to ensure that specified tilt angle and clearance tolerances are maintained. Install location bolts (shown as and ); hand tighten to allow for installation of girder assembly. Position strut onto previously installed lower location bolt. Position head onto upper location bolt Pivot girder until head and post align. Secure girder assembly in place by installing bolt at upper post. hole location (shown as ). heck angle of girder and ground clearance; refer to construction drawings for measurement. Ground clearance is a reference dimension only and can be affected by adjustment to rack. See project drawings. Tighten post bolts using 9 mm socket. Hand tighten location bolts on post (shown as ) onnect strut to foundation post onnect head to foundation post Notes: Multiple hole patterns are provided to ensure that specified tilt angle and ground clearances are maintained. Field installed bolts (shown as, and ) are to be installed snug tight 7 and are NOT to be torqued! Factory installed bolts (shown as and ) have been factory installed to snug tight and should NOT be torqued! Overview of Field Installed olts and Factory Installed olts: olts,, and (shown as ) are field installed during the girder assembly installation and should be snug tight and NOT torqued. olts and (shown as ) are factory installed to snug tight and should NOT be torqued. 7 Snug-tight is the condition that exists when all of the plies in a connection have been pulled into firm contact by the bolts in the joint, and all the bolts in the joint have been tightened sufficiently to prevent the removal of the nuts without the use of a wrench. Schletter Inc. Updated /07 V Subject to change without notice 7 / 6
Mounting InstructionS G-MX. Mount Purlins Mount purlin to girder assembly starting with top purlin and working toward grade. Position purlin into lower purlin clamps. heck that purlins are square to girder using a carpenters square. Purlin clamps should not be torqued until racking is squared, prior to module installation; adjust as required. Tighten and torque purlin clamp to girder, while ensuring purlin stiffener is nested tightly. Tighten purlin clamps using 6 mm socket ensuring spring clip is properly oriented. Mount purlin perpendicular to girder Position purlin in purlin clamps Notes: Purlin must be mounted square to girder. The purlin cantilever and distances between purlins must be observed as specified in provided project drawing. Please consult project drawings for purlin orientation. Use a carpenter s square to check that purlins and girder are square Torque purlin clamps as specified on project drawings using 6 mm socket. Splice onnection onsult system specific drawings for splice locations. Splice sleeve bolts should not be torqued until racking is squared prior to module installation adjust as required. Torque to specification with 9 mm socket. Refer to project drawings for torque values. Secure splice connection with Mx0 bolts and nuts omplete splice 8 / 6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS. Purlin lignment Jig Position purlins on girder assemblies with accurate cantilever. Set jig into all purlins at position (any clamp locations). Mount purlins to girder assemblies. Set jig into all purlins at position with pins in purlin splices. Tighten purlin splice hardware. Repeat above steps with remaining purlins. Purlin Purlin Purlin.................. Position Position.................. Purlin alignment jig used to keep purlins square, align module clamp slots, and position splices Schletter Inc. Updated /07 V Subject to change without notice 9 / 6
Mounting InstructionS G-MX Module Mounting. Position Modules Install clamps in purlin slots. Purlins are positioned according to module dimensions. RapidK clamps.0 (referred to as RapidK clamps) must be used on middle purlins. Grounding lamp Mid lamp End lamp Modules are positioned on purlins according to specified dimensions. Secure Modules o NOT use impact driver. Verify that module clamp is fully engaged on purlin and that module clamp is aligned with module frame. When mounting modules, please observe clamping points specified by module manufacturer. Install module clamps/hardware Speed setting on power drill SHOUL NOT EXEE,000 rpm. Installation speed exceeding,000 rpm may damage clamp hardware. Torque clamps and hardware to specification. RapidK mid clamp RapidK end clamp mm RapidK grounding clamp Install clamps in purlin slots to secure modules. mm maximum middle clamp to module offset. Module Mounting Options irect bolt connection ottom up clamp Nominal gaps between modules irect bolt connection using bolts on first and third purlins and Schletter s RapidK lamp on the middle purlin ottom up clamp may be used to install clamps from bottom 0 / 6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS Grounding Path Module Frame Purlin Grounding lamp Girder Head Post Optional ccessories. onding Jumper Install bonding jumper on pre-punched holes at end of pulin using M bolt, washer, and M nut. Notes: Electrically bonds adjacent systems forming a continuous ground path. onnects directly to purlin. vailable in -inch lengths (additional lengths available upon request). Used for expansion joints or other breaks in solar mounting system. See electrical drawings for locations and quantities of bonding jumpers. Install bonding jumper on pre-punched holes at end of purlin using M bolt, washer, and M nut Schletter Inc. Updated /07 V Subject to change without notice / 6
Mounting InstructionS G-MX. able Management If cable management was ordered with system, connect before installing modules. Stainless Steel able Tie* G-Hook cable management. Post Splice Install shim plates between post and splice tubing using / bolts, nuts, and washers. Notes: Splices are used to extend length of a post as needed. If post splices are required, attach using shim plates and provided hardware. Verify torque on all bolts. Splice location will vary depending on project. onsult project specific drawings. Install shim plates between post and splice tubing using / bolts, nuts, and washers (front view of post). Install Overcurrent Protection evice (grounding) Shares bolt that connects strut to post. Remove serrated flange and install grounding lug, torque to specification. See Project drawings for torque values. ccommodates stranded or solid copper wire ( gauge to gauge). Must use bare copper wire to connect to grounding lug. If using insulated grounding wire, remove at least two inches of insulation to expose copper wire. Loosen or remove top portion of grounding lug and insert grounding wire into appropriate groove Grounding wire must extend through grounding lug by at least / *Image courtesy of Heyco. / 6 Schletter Inc. Updated /07 V Subject to change without notice
ll rights reserved. Reproduction of any kind only with the express, written consent of the o: Schletter Inc. RETION TE: HEKE TE: ll rights reserved. Reproduction of any kind only with the express, written consent of the o: Schletter Inc. ll rights reserved. Reproduction of RETION any kind TE: only with the express, written consent of the o: Schletter Inc. USTOMER: RETION TE: HEKE TE: ll rights reserved. Reproduction of any kind only with the express, written consent of the o: Schletter Inc. MFG PPROVL TE: ll rights reserved. HEKE TE: Reproduction of any kind only with the express, written consent of the o: Schletter Inc. RETION TE: RETION USTOMER: TE: ll rights reserved. Reproduction of any kind only with the express, written consent of the o: Schletter Inc. USTOMER: ENG PPROVL TE: HEKE TE: HEKE MFG PPROVL TE: TE: RETION TE: MFG PPROVL TE: SSEMLY NUMER USTOMER: USTOMER: HEKE TE: ENG PPROVL TE: SUONTRTOR: ll rights reserved. Reproduction of any kind only with the express, written consent of the o: Schletter Inc. ENG PPROVL TE: MFG PPROVL TE: MFG PPROVL TE: USTOMER: SSEMLY NUMER RETION TE: SSEMLY NUMER ENG SUONTRTOR: PPROVL TE: MFG PPROVL TE: HEKE TE: ENG PPROVL TE: SUONTRTOR: SSEMLY NUMER SSEMLY NUMER ENG PPROVL TE: USTOMER: SUONTRTOR: SUONTRTOR: SSEMLY NUMER MFG PPROVL TE: SUONTRTOR: ENG PPROVL TE: SSEMLY NUMER SUONTRTOR: G-MX Mounting InstructionS. ombiner ox Thread /8 square nut to end of threaded rods in front of serrated flange nut. Slide /8 square nuts with threaded rod through square channel of SoloLT rail. Torque Specifications and Tolerances WITH of 9.0 OMINER OX WITH of WITH of OMINER 9.0 OMINEROX OX WITH WITH of of OMINER OMINER OX OX WITH of OMINER OX Thread /8 serrated flange nut to end of threaded rods with serrations directed toward SoloLT rail. Hand tighten serrated flange nut to SoloLT rail. ttach combiner box mount to post. Threaded rods should straddle post securing aluminum angle to backside. Torque /8 serrated flange nuts to secure mount. Press M8 Klickin and M8 square nut into Klick hannel of SoloLT rail. djust as needed to for specific combiner box. ttach combiner box using M8 socket head cap screw. M8 washer must be installed under head of screw. 9.0 9.0 9.0 WITH of OMINER OX 9.0 8 9.0 7 9 7 9 7 9 7 9 7 9 6 6 0 8 8 0 0 8 8 0 0 0 8 0 FRONT VIEW SIE VIEW SSEMLY VIEW SLE : 0 SLE : 0 SLE : 6 FRONT VIEW SIE VIEW SSEMLY VIEW FRONT VIEW SLE : 0 SIE VIEW SLE : 0 SSEMLY SLE VIEW : 6 SLE : 0 SLE : 0 SLE : 6 FRONT VIEW SIE VIEW SSEMLY VIEW SLE FRONT : 0 VIEW SLE SIE : 0 ISSUE Y: SHLETTER IN. - PROPRIETRY N ONFIENTIL VIEW NOTE: SLE SSEMLY : 6 VIEW PRTS LIST SLE : 0 SLE :. 0 MXIMUM OMINER OX PLUS SLE : 6 RWN Y: ITEM QTY PRT NUMER ESRIPTION MTERIL MSS RT PRT #: kg/m or kg/sq m: TOLERNES: MTERIL: illon.hurley 8//0 ISSUE Y: SHLETTER IN. - PROPRIETRY N ONFIENTILONTENTS WEIGHT = 00 NOTE: lbs. PER KIT 008-000 Post, 8, ustom, Galvanized SE J0 PRTS LIST HEKE: ISSUE Y: SHLETTER IN. WEIGHT: - PROPRIETRY FRONT N VIEW ONFIENTIL. PRTS SIE LIST VIEW NOTE: REFLETS. MXIMUM KITS, S OMINER OX 00-00 PLUS Rail, N0, ustom ITEM QTY PRT NUMER SSEMLY VIEW RWN Y: PRTS LIST 60-T OL PRT # : ESRIPTION MTERIL MSS RT PRT SLE #: : 0 kg/m or kg/sq m: TOLERNES: SHOWN MTERIL: illon.hurley 8//0 SLE OVE :. 0 MXIMUM ONTENTS OMINER WEIGHT OX = 00 PLUS lbs. 000009- PER ITEM ngle, PRT 0x0, NUMER T=, L=00, Slots 008-000 SLE xmm Post, 8, ustom, : 6 60-T 0.7 Galvanized MTERIL kg RWN Y: QTY ESRIPTION SE J0 MSS STTUS: TITLE / PROJET ISSUE Y: / USTOMER: RT SHLETTER PRT #: IN. PROPRIETRY kg/m or kg/sq N m: ONFIENTIL TOLERNES: MTERIL: ttach HEKE: ISSUE Y: SHLETTER IN. - PROPRIETRY N ONFIENTIL WEIGHT: NOTE:. PRTS LIST REFLETS illon.hurley 8//0 ONTENTS combiner WEIGHT = 00 lbs. PER KITbox to foundation post. (SoloLT 90-0000 KITS, S Threaded 008-000 Rod, /8"-6 00-00 Post, UN, 8, 0 ustom, SS, Grade Rail, N0, Galvanized 8, L=00mm PRTS 0 SS LIST 0.09 ustom PRTS LIST SE kg WorkInProgress J0 60-T MFG: 000000-000 OL PRT # : TORQUE: HEKE: RWN Y: ITEM QTY PRT NUMER ESRIPTION MTERIL MSS RT PRT #: WEIGHT:. PRTS SHOWN. LIST MXIMUM REFLETS OVEOMINER KITS, 8 OX S 99-00 PLUS Nut, ISSUE Y: SHLETTER IN. - PROPRIETRY kg/m or kg/sq N m: ONFIENTIL TOLERNES: MTERIL: illon.hurley 8//0 NOTE: ITEM 00-00 Flange, Serrated, QTY 000009- PRT Rail, /8"-6 NUMER N0, UN, ustom 6 SS 6 SS 0.0 kg ngle, 0x0, T=, L=00, ESRIPTION Slots xmm 60-T 60-T MTERIL 0.7 MSS kg RWN Y: RT PRT #: kg/m or kg/sq m: STTUS: OL PRT TITLE # : / PROJET / USTOMER: TOLERNES: M6 N /" OLT MTERIL: TORQUE SHOWN IS OVE 6 N-M (. FT-LS) 008-000 Post, 8, ustom, Galvanized PRTS LIST SE J0 illon.hurley 8//0 ONTENTS WEIGHT = 600lbs. 999-6 PER KIT Nut, 000009- Square, /8" - 6 HEKE: WEIGHT:. MXIMUM OMINER OX PLUS 90-0000 008-000 ngle, UN, SME-8.., 0x0, Threaded Post, T=, 8, L=00, 6 SS ustom, Rod, /8"-6 Slots Galvanized xmm 6 SS 0.0 UN, 0 SS, Grade 8, 60-T kg L=00mm 0 SE SS J0 0.09 kg WorkInProgress ssembly irections, ombiner ox Mount, M0 M8 N /6" OLT TORQUE IS N-M (0. FT-LS) 0.7 kg PPROVE: RWN Y: 00-00 ITEM QTY PRT Rail, NUMER N0, ustom ESRIPTION 60-T MTERIL MSS HEKE: MFG: 000000-000 STTUS: TITLE / PROJET / USTOMER: 7 99-00 OL PRT RT PRT #: WEIGHT: kg/m or kg/sq m: TOLERNES: MTERIL: TORQUE:. PRTS LIST REFLETS KITS, S Nut, 90-0000 Square, M0, IN illon.hurley 8//0 ONTENTS WEIGHT = 00 lbs. PER KIT 8 99-00 00-00 Threaded 7, 6 Rod, SS Nut, Rail, /8"-6 Flange, N0, ustom UN, Serrated, 0 SS, /8"-6 Grade 6 SS 0.0 kg UN, 8, 6 L=00mm SS 0 SS 6 60-T SS 0.09 kg WorkInProgress # REVISION Y TE M0 N rail /8" OLT TORQUE shown.) IS 0 N-M ( FT-LS) 0.0 kg OL PRT # : SHOWN M6 N /" OVE OLT TORQUE IS 6 N-M (. FT-LS) MFG: 000000-000 8 99-00 Washer, 8 99-00 M0, IN 000009-, 0 SS 008-000 ngle, 0x0, Post, T=, 8, L=00, ustom, 6 Slots Galvanized SS xmm 0.00 kg SIZE: ROWN: PRT NUMER: M N /" OLT TORQUE: IS 0 N-M (7 FT-LS) 60-T SE J0 0.7 TITLE PROJET USTOMER: STTUS: HEKE: WEIGHT:. PRTS LIST REFLETS KITS, S 6 000009-999-6 Nut, Flange, Nut, ngle, Serrated, Square, 0x0, /8"-6 T=, - UN, 6 L=00, UN, 6 SME-8.., Slots SS xmm6 6 SS SS 6 60-T SS 0.0 kg 0.0 0.7 kg 90-0000 00-00 Threaded Rod, Rail, /8"-6 N0, ustom UN, 0 SS, Grade 8, L=00mm 0 60-T0.09 STTUS: 000000-000 ssembly PPROVE: WorkInProgress TITLE / PROJET ISSUE irections, Y: ombiner / USTOMER: SHLETTER ox Mount, IN. - M0 PROPRIETRY M6 N /8" N OLT ONFIENTIL TORQUE M6 N IS /" M8 OLT N-M N TORQUE (89 /6" FT-LS) OLT IS 6 TORQUE N-M (. 9 FT-LS) NOTE: N-M 900-00 (0. FT-LS) 6 KlickIn, 999-6 M0 MFG: 000000-000 OL PRT # : TORQUE: SHOWN OVE 7 90-0000 99-00 Nut, Square, Threaded Nut, /8" Square, - 6 Rod, UN, M0, /8"-6 SME-8.., Polyamide IN 7, UN, 6 0 6 SS SS, SS (Nylon) 0.00 Grade 8, 6 L=00mm SS kg 0 6 SS 0.09 0.0 kg WorkInProgress # REVISION Y TE M0 N /8" OLT TORQUE IS 0 N-M ( FT-LS) PRTS LIST 0.0 kg ssembly irections, ombiner ox Mount, M0 M0 N /" OLT TORQUE M8 N IS /6" OLT N-M (80 TORQUE FT-LS) IS N-M 0 (0. FT-LS). 960-00 MXIMUM 99-00 000009- Nut, Flange, ngle, Serrated, 0x0, /8"-6 T=, L=00, 6 SS Slots xmm 60-T0.0 0.7 kg MFG: TITLE / PROJET / USTOMER: STTUS: 000000-000 TORQUE: 8 8 99-00 99-00 Nut, Washer, Flange, M0, Serrated, IN, /8"-6 0 SSUN, 6 SS 6 SS 0.0 0.00 kg SIZE: ROWN: PRT NUMER: M N /" OLT TORQUE IS 0 N-M (7 FT-LS) 7 OMINER Screw, 99-00 Hex Head, OX M0x0mm, PLUS IN 9, 0 SS 0 SS 0.0 kg PPROVE: SLE: S SHOWN RWN Y: RE: SHEET: OF Nut, Square, M0, ITEM IN QTY 7, PRT 6 SS NUMER 6 SS ESRIPTION 0.0 kg MTERIL MSS RT PRT # REVISION #: Y TE kg/m or kg/sq M0 m: N /8" TOLERNES: M6 OLT N TORQUE /" OLT TORQUE IS N-M (. FT-LS) 999-6 90-0000 Nut, Square, Threaded /8" 6 UN, Rod, /8"-6 SME-8.., UN, 06 SS, SS Grade 8, 6 L=00mm SS 0 SS 0.0 0.09 kg WorkInProgress M6 /" IS 6 N-M (. 9 ssembly irections, ombiner 000000-000 M6 N /8" OLT MTERIL: IS 0 N-M ( FT-LS) illon.hurley 8//0 TORQUE IS ONTENTS N-M (89 FT-LS) WEIGHT = ox Mount, M0 M8 N /6" OLT TORQUE IS N-M (0. FT-LS) 600 lbs. 900-00 999-6 PER KIT Nut, KlickIn, Square, M0 /8" 008-000 - 6 UN, SME-8.., Post, 8, ustom, 6 SSGalvanized 6 Polyamide SS (Nylon) 0.0 0.00 kg 8 99-00 Washer, M0, IN, 0 SS 6 SS 0.00 kg SIZE: ROWN: PRT NUMER: M N /" OLT TORQUE IS 0 N-M (7 FT-LS) SE J0 PPROVE: MFG: ssembly irections, 000000-000 ombiner ox Mount, M0 M0 M8 N /6" TORQUE: /" OLT TORQUE IS N-M (0. (80 FT-LS) 99-00 8 99-00 Nut, Square, Nut, M0, Flange, IN 7, Serrated, 6 SS/8"-6 UN, 6 SS 6 6 SS 0.0 0.0 kg PPROVE: HEKE: 000000-000 REVISION TE M0 N /8" M6 OLT N TORQUE /" OLT IS TORQUE 0 N-M ( IS 6 FT-LS) 0 7 960-00 99-00 Screw, Nut, Square, Hex Head, M0, 00-00 M0x0mm, IN 7, 6 IN SS Rail, 9, N0, 0 ustom SS 0 6 SS 0.0 0.0 kg 60-T SLE: S SHOWN RE: SHEET: # REVISION WEIGHT: M6 N /8" OLT IS N-M (89 FT-LS). PRTS LIST 9 REFLETS 900-00 KITS, KlickIn, S M0 Polyamide (Nylon) 0.00 kg OF Y TE M0 N /8" OLT TORQUE IS 0 N-M ( FT-LS) N-M (. FT-LS) 99-00 Washer, M0, IN, 0 SS 6 SS 0.00 kg SIZE: ROWN: PRT NUMER: OL PRT # : M0 N /" M OLT N TORQUE /" OLT IS TORQUE N-M (80 IS 0 N-M (7 FT-LS) 6 999-6 Nut, Square, /8" - 6 UN, SME-8.., 6 SS 6 SS 0.0 kg ssembly irections, ombiner ox Mount, M0 SHOWN FT-LS) OVE 0 960-00 M8 N /6" OLT TORQUE IS N-M (0. FT-LS) 8 99-00 Screw, Hex Washer, Head, M0, IN, 0 SS 6 SS 0.00 kg PPROVE: SIZE: ROWN: PRT NUMER: M N /" OLT TORQUE IS 0 N-M (7 FT-LS) 000000-000 M6 N /8" OLT TORQUE IS N-M (89 FT-LS) M0x0mm, 000009- IN 9, 0 ngle, SS 0x0, T=, 0 L=00, SS 900-00 7 99-00 KlickIn, M0Nut, Square, M0, IN 7, 6 SS Polyamide Slots xmm 0.0 kg 60-T 0.7 kg TITLE / PROJET / USTOMER: (Nylon) 6 SS 0.00 kg 0.0 kg STTUS: SLE: S SHOWN RE: SHEET: OF 000000-000 # REVISION Y TE M6 N /8" M0 OLT N TORQUE /8" OLT IS TORQUE N-M (89 IS 0 FT-LS) N-M ( FT-LS) 9 900-00 KlickIn, M0 90-0000 Threaded Rod, /8"-6 UN, Polyamide 0 SS, Grade (Nylon) 8, 0.00 L=00mm kg 0 SS 0.09 kg WorkInProgress M0 N /" OLT TORQUE IS N-M (80 FT-LS) 0 960-00 8 99-00 Screw, Hex Head, Washer, M0x0mm, M0, IN, IN 9, 0 SS 0 SS 0 SS 6 SS 0.0 kg 0.00 kg SLE: S SIZE: SHOWN ROWN: RE: PRT NUMER: M0 N /" M OLT N TORQUE /" OLT IS N-M (80 IS 0 FT-LS) N-M (7 FT-LS) MFG: 000000-000 SHEET: OF TORQUE: 0 960-00 Screw, Hex 8Head, 99-00 M0x0mm, IN Nut, 9, Flange, 0 SS Serrated, /8"-6 0 UN, SS 6 SS 0.0 kg 6 SS 0.0 kg SLE: S SHOWN RE: 9 900-00 KlickIn, M0 Polyamide (Nylon) 0.00 kg 000000-000 SHEET: OF M6 N /8" OLT TORQUE IS N-M (89 FT-LS) M6 N /" OLT TORQUE IS M0 N /" OLT TORQUE IS N-M (80 FT-LS) 6 N-M (. FT-LS) 6 999-6 Nut, Square, /8" - 6 UN, SME-8.., 6 SS 6 SS 0.0 kg ssembly irections, ombiner ox Mount, M0 M8 N /6" OLT TORQUE IS N-M 0(0. FT-LS) 960-00 Screw, Hex Head, M0x0mm, IN 9, 0 SS 0 SS 0.0 kg PPROVE: SLE: S SHOWN RE: SHEET: OF 7 99-00 Nut, Square, M0, IN 7, 6 SS 6 SS 0.0 kg # REVISION Y TE M0 N /8" OLT TORQUE IS 0 N-M ( FT-LS) 8 99-00 Washer, M0, IN, 0 SS 6 SS 0.00 kg SIZE: ROWN: PRT NUMER: M N /" OLT TORQUE IS 0 N-M (7 FT-LS) 000000-000 M6 N /8" OLT TORQUE IS N-M (89 FT-LS) 9 900-00 KlickIn, M0 Polyamide (Nylon) 0.00 kg M0 N /" OLT TORQUE IS N-M (80 FT-LS) 0 960-00 Screw, Hex Head, M0x0mm, IN 9, 0 SS 0 SS 0.0 kg SLE: S SHOWN RE: SHEET: OF 6 6 6 7 9 6 Systems are specifically designed for each project. Please reference specific project drawing for allowable tolerances and recommended torque for each size of bolt used in the system. In the event of deviation from approved drawings, contact Schletter immediately. Torx olt for RapidK Module lamps N-M 0 FT-LS M6 and / olt 7 N-M FT-LS M8 and /6 olt N-M 0 FT-LS M and / olt 7 N-M 9 FT-LS M0 and / olt 6 N-M 7 89 FT-LS Listing Requirement IMPORTNT! Listing requires that every girder be labeled. If girder has no label, contact your Schletter representative. Label should appear on girder Schletter Inc. Updated /07 V Subject to change without notice / 6
Mounting InstructionS G-MX Equipment Grounding Many installations contain more than one mounting system. Such cases call for electrically bonding each of the different manufacturers systems. Since individual racks are fully bonded units, it is only necessary to connect individual racks together from one single point to another single point. 8 Only use appropriate hardware when connecting harnesses or jumpers to the mounting system. Take care to prevent copper wires from directly contacting aluminum surfaces as this will cause corrosion. For this purpose, Schletter offers a bonding jumper (see page ). The installer of Schletter s electrically bonded G-Max must provide components necessary for the final connections to grounding electrode system. Typically installation will incorporate a grounding electrode (ground rod), appropriately sized copper wire, rated wire connectors, and grounding lugs which are rated for this purpose. The installer must follow all manufacturers installation literature. Installation must comply with all applicable NE/S sections including but not limited to; NE 0 (Grounding and onding), NE 690 (Solar Photovoltaic Systems), S. (Safety Standard for Electrical Installations), and all other applicable state, and local electrical code requirements. Installer shall be fully responsible for all connections between Schletter s bonded G-Max and PV grounding electrode system. Equipment grounding conductors shall be no less than WG (copper) or WG (aluminum). Equipment grounding conductors can be connected to any exposed metallic portion of rack system provided that: connection area is sufficiently sized dissimilar metals are not in direct contact connection does not interfere with other components connection is protected from damage alculation for overcurrent protection device including but not limited to spacing and wire size is the responsibility of installer. Maintenance Yearly inspection of system should be conducted to maintain optimal performance. Visually inspect for signs of damage, wear, corrosion, or movement. Replace any affected components immediately. heck for loose wiring. Maintenance should only be performed by qualified personnel. heck mechanical details of structure: t least % of bolted connections must be checked using a calibrated torque wrench. The torque wrench must have a display or be a click type torque wrench. Torque wrench should be set at 0% of intended tightening torque. heck is successful if bolt cannot be loosened. If >0% of checked bolted connections are loose, check has to be increased to 0% of all bolted connections. If more than 0% of connections are still loose, all bolted connections much be checked. Tighten all non-conforming bolts to specified torques Requirements per SME 07 and IS WRNING: Risk of death by electric shock. VERTISSEMENT: anger de mort par secousse électrique. Safety Precautions Follow proper installation and safety procedures at all times. Edges of parts may be sharp. Follow proper lifting procedures. For More Information For United States, visit www.schletter.us or call 888-608-0 or for anada, visit www.schletter.ca or call 9-96-800 to speak to a Schletter representative for more information. 8 Schletter recommends two bonding jumpers to connect separate systems for redundancy. Torx is a registered trademark of amcar orp. division of Textron Industries. / 6 Schletter Inc. Updated /07 V Subject to change without notice
G-MX Mounting InstructionS pproved Module Manufacturers for onding and Grounding with RapidK lamps oviet Solar VM660M-0 60 6 70 VM66M-00 0 0 0 0 0 VM660P- 0 60 6 70 VM66P-00 0 0 0 0 anadian Solar S6X-0 0P S6X-P-FG S6K-P-FG S6K-M S6K-M S6P-P S6P-P-S S6V-M ET Solar ET-M660 8 80 7 70 6 ET-M660 90 8 80 7 70 WW W ET-M67 0 0 0 ET-M67 0 0 WW W ET-P660 6 60 0 ET-P660 70 6 60 WW W ET-P67 0 0 00 ET-P67 0 0 0 WW W Hanwha Q ells Q.PRO FR G G. G. Q.PLUS FR G. Q.PRO G Q.PLUS G Q.PRO L G. Q.PLUS L G. G. Q.PEK-G. G./MX Q.PEK LK G. Q.PEK L G. First Solar Note: If using First Solar Modules, please see supplement for additional information. Series Jinko Solar JKM7P-60 JKM0P-7 Eagle 60 7 Eagle PER Eagle lack 60 7 JKM7PP-60-V JKM0PP-7-V JKM70P-60-V JKM0P-7-V Eagle MX JK07 JK07 JKM6PP-60 RE Solar RE 0 60 6 70PE RE 0 60PE LK RE00 0 0 0PE7 RE6 70 7 80 8TP RE0 0TP7 SolarWorld Sunmodule SW 80 MONO RH Sunmodule SW 0 POLY R6 Sunmodule SW 0 MONO R6 Sunmodule SW 00 POLY RGP Sunmodule Plus SW 80-9 MONO Sunmodule Plus SW 8-00 MONO (-busbar) Sunmodule Plus SW 80-90 MONO LK (-busbar) Sunmodule Plus SW 7-90 MONO LK Sunmodule Pro-Series SW 60 POLY WO Sunmodule Protect SW 7-80 MONO LK Sunmodule SW 0-0-0 XL MONO SunPower SPR-E9-0 SPR-E0-7 SPR-P7-0 0 0-OM SPR-X- SPR-X--LK Trina TSM-P TSM-P0 TSM-P0.08 TSM-P0.0 TSM-(II) TSM-PEG TSM-PEG.07 TSM-PEG TSM-PEG0.07 Yingli Green Energy YL00 9 90 8 80 7-0b YL90 8 80 7 70-0b L0 0 0-6b YL7P 70P 6P 60P P 0P- 9b YL60P P 0P P 0P-9b YLP 0P P 0P 0P 00P- b Schletter Inc. Updated /07 V Subject to change without notice / 6
SHLETTER GMH (Headquarters) Gewerbegebiet an der lustraße 87 Kirchdorf / Haag i.o EUTSHLN SHLETTER (Shanghai) Solar Technology o., Ltd 677 eihe Gong Road Jiading, Shanghai 0807 PR HIN SHLETTER Inc. 00 ommerce enter rive Shelby, North arolina 80 US For more information, contact a Schletter representative: U.S.: (888) 608-0 anada: (9) 96-800 info.us@schletter-group.com www.schletter.us