Rho P10 160 Maintenance Checklist Edition Feb. 7, 14 System Number: Customer Name: Date of Maintenance: Name of Technician: Ink Type: Color Configuration: CMYK Light White Option PCA ( ) Options: Input Roller Table Output Roller Table Registration Table Left Edge Guide Option Roll Option Heavy Roll Tool Corrugated Option Feeder Stacker Integrated Feeder
Content 1 About this document... 3 1.1 Release notes... 3 1.2 Symbols and identification... 3 2 Required Spare Parts... 4 3 Maintenance Checkpoints... 5 3.1.1 Cleaning... 5 3.1.2 UV-System... 5 3.1.3 Energy chain... 5 3.1.4 Mechanics... 5 3.1.5 Pressures... 6 3.1.6 Print carriage / Rail system / Media Transport... 6 3.1.7 Ink supply... 6 3.1.8 Safety... 6 3.1.9 Print head adjustment... 7 3.1.10 Drop fly time /encoder offset... 7 3.1.11 Print position offsets... 7 3.1.12 Software / Backup... 7 4 Overall assessment of the printer... 8 2 / 8 Durst Phototechnik Digital Technology GmbH Edition Feb. 7, 14
1 About this document Rho P10 160, Maintenance Checklist Please fill out the checklist carefully. i This document is intended to help you follow a standardized maintenance - sequence. The basis for detailed information about checkpoints and adjustment procedures is the Service Manual. It also works as a feedback tool for internal processes; hence a true representation of the data and answers are necessary. Please also note, the checklist must be returned together with all documentation back to Durst immediately after installation in order to receive a valid warranty. 1.1 Release notes Issue What is new? Feb. 7, 14 1 st edition 1.2 Symbols and identification Symbol i PreInst SM Meaning Important information or tip for facilitated work cross reference Pre Installation Questionnaire Service Manual Edition Feb. 7, 14 Durst Phototechnik Digital Technology GmbH 3 / 8
2 Required Spare Parts Part code Description Qty. needed LE2520551 Filter for ink mist collection 2x1 LH2020668 Filter for Fusion Board cooling 1 Qty. used Notes 1390523 UV Air Filter Hönle 175mm 2x2 1890999 UV Bulb 175mm 2,4kW 2x1 1390571 Shutter Set Jetcure 175 2x1 1390541 Quarz glass 175mm 2x1 4235720 Petroleum jelly (Vaseline) 4201010 Schneeberger Oil for Linear Rails 1 1345433 Lubricant Reservoir SPL25-BM RSX460 4 4201011 Special grease Isoflex LDS 18 45g 4290026 Grease for Harmonic Drive gearbox 1342885 Meniscus Filter 25mm FLL/MLL PP 0,45µm 1390226 Meniscus Filter 50mm PP 0,45µm LE2510160 Main Ink Filter incl. Fittings 4-8 LJ2199944 Lung Separ. incl. fittings 4-8 AA68761 Main Ink Tank 2 liter 4-8 4 / 8 Durst Phototechnik Digital Technology GmbH Edition Feb. 7, 14
3 Maintenance Checkpoints 3.1.1 Cleaning Done Note Change filter for ink mist collection Change filter for Fusion board cooling fan Clean nozzle plates Clean print carriage Clean encoder lineal Clean purge unit Clean ventilation slots on Rho workstation Clean ventilation slots on Caldera RIP Paint light trap with a matt, black, heat resistant color 3.1.2 UV-System Done Note Clean / change UV lamp air filter Clean UV lamp housings Clean /change reflectors (shutters) Clean /change quartz glasses Check / change UV exhaust hoses Change UV - Bulb 1 (every 1000h) Change UV - Bulb 2 (every 1000h) Lamp hours: Lamp hours: 3.1.3 Energy chain Done Note Visual check of cables and tubes in the cable chain Treat energy chain with vaseline 3.1.4 Mechanics Done Note Check / adjust machine leveling Check / adjust head media distance Edition Feb. 7, 14 Durst Phototechnik Digital Technology GmbH 5 / 8
3.1.5 Pressures Done Note Check / adjust pressure regulator of UV-shutters Check / adjust meniscus pressure Check / adjust lung pressure Check / adjust purge pressure Pressure: [bar] Pressure: [mbar] Pressure: [mbar] Pressure: [bar] 3.1.6 Print carriage / Rail system / Media Transport Done Note Clean and oil sledge rails Grease sledge rail bearings Change lubrication plates of sledge rail bearings Refill grease of harmonic drive gearbox 3.1.7 Ink supply Done Note Change main ink tank Check / change meniscus filters for main ink tank ventilation Change main ink filters Change lung filters Check / change meniscus filters of lung Check / change print head meniscus filters 3.1.8 Safety Done Note Check all emergency stop switches Check door switches Check security switch for the light trap Check / adjust crash sensors Check / adjust media security switch 6 / 8 Durst Phototechnik Digital Technology GmbH Edition Feb. 7, 14
3.1.9 Print head adjustment Done Note Check / adjust X-Rotation Check / adjust Y-Align Check / adjust density compensation Check / adjust slot offsets 3.1.10 Drop fly time /encoder offset Done Note Check / adjust drop fly time for High Resolution Check / adjust drop fly time for Vario Drop Check / adjust encoder offset 3.1.11 Print position offsets Done Note Check / adjust board media rotation for board alignment right Check / adjust top image margin Check / adjust right image margin 3.1.12 Software / Backup Done Version Update Durst Printer software Update Fusion Firmware Update Fusion Hardware Update Durst Application of ACS Controller Save DurstPrinter.setup file on Caldera RIP in the following folder: /home/caldera/rhobackup/yyyymmdd_durstprinter.setup Save Caldera Backup (Save All) on Rho Workstation: /mnt/images/calderabackup/yyyymmdd_calderasaveall Edition Feb. 7, 14 Durst Phototechnik Digital Technology GmbH 7 / 8
4 Overall assessment of the printer Place: Date: Signature Service Technician: Durst Phototechnik Digital Technology GmbH Julius-Durst-Straße 11 9900 Lienz, Austria Phone +43 4852 71 777 Fax +43 4852 71 777 50 E-Mail office@durst-online.at Web www.durst-online.com The latest technical developments are constantly being incorporated into Durst products. Illustrations and descriptions are therefore subject to modification. All rights reserved on images and illustrations. Durst Phototechnik Digital Technology GmbH Rho P10 160, Maintenance Checklist Edition Feb. 7, 14 8 / 8 Durst Phototechnik Digital Technology GmbH Edition Feb. 7, 14