SMT Place 2000 Benchtop Assembly Station with Integrated Dispense Manncorp 1610 Republic Road Huntingdon Valley, PA 19006 215-830-1200 800-PIK-MANN (800-745-6266) West Coast Office 858-490-6266 888-PIK-MANN (888-745-6266) www.manncorp.com 2013 Manncorp
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1 GENERAL INFORMATION... 4 1.1 FEATURES... 4 1.2 SPECIFICATIONS... 4 1.3 SAFETY... 5 2 SETTING UP THE MACHINE... 6 3 MACHINE OVERVIEW... 7 3.1 MACHINE... 7 3.2 CONTROL PANEL AND PICK AND PLACE HEAD... 8 3.3 PCB HOLDER... 8 3.4 PARTS CAROUSEL... 8 3.5 OPTIONAL FEEDERS... 8 4 OPERATION... 10 4.1 BASIC PICK AND PLACE OPERATION... 10 4.1.1 Vacuum pressure... 10 4.1.2 Changing Pick-Up Needle... 10 4.2 DISPENSE OPERATION... 10 4.2.1 Fluid Viscosity, Drip Prevention & Needle Selection... 11 4.2.2 Dispense Controls... 11 4.2.3 Dispensing Dots... 12 5 SPARE PARTS LIST... 13 SMT Place 2000 Assembly Station 2013 Manncorp Page 3 of 13
1 General Information 1.1 Features X/Y guiding system and rotating head for precise positioning Component displacement and paste smear is prevented by built-in armrest Lightweight pick & place head and sliding armrest reduce operator fatigue Vacuum automatically turns on when the nozzle touches the component and turns off at placement, saving steps Magnetic support blocks for fast changeovers Odd-shaped and double-sided PCBs easily accommodated ESD-safe 45-bin loose parts carousel included Built-in feeder base, no need to purchase separately Holds twelve 8 mm and/or 12 mm tape feeders Cut strip holder for three 8 mm, one 12 mm and one 16 mm tape strips ideal for prototyping and other jobs where components are purchased only in quantities needed, instead of full reels Integrated dispense head eliminates costly stencils 1.2 Specifications Placement Accuracy Placement Rate Components Component Height Board Size Board Thickness Maximum Warpage Loose Parts Taped Parts Power Requirement Air Requirement Dimensions Weight Manual up to 800pph Operator Dependant top max 0.79" (20mm), bottom 0.98" (25mm) max 11" x 8.7" (280 x 220mm) 0.02" (0.5mm), max 0.12" (3.0mm) 0.04" (1mm) up, 0.04" (1mm) down ESD-safe 45-bin rotating loose parts carousel with cover included Built-in feeder base holds up to 12 tape feeders or a combination of tape feeders and tape strip feeders. Tape strip feeders hold 8 mm, 12 mm, and 16 mm strips. 110Vac, 50-60Hz, 70W 85psi 35.4" x 30" x 11.8" (900 x 760 x 300mm) 55lbs (25kg) without feeders SMT Place 2000 Assembly Station 2013 Manncorp Page 4 of 13
1.3 Safety Do not open the machine. This may only be done by a trained Manncorp service engineer. If service or support is required, please contact Manncorp: Manncorp, Inc 1610 Republic Road Huntingdon Valley, PA 19006 215-830-1200 800-PIK-MANN (800-745-6266) West Coast Office 858-490-6266 888-PIK-MANN (888-745-6266 Email: sales@manncorp.com SMT Place 2000 Assembly Station 2013 Manncorp Page 5 of 13
2 Setting Up the Machine Before unpacking, look for damage outside the machine and immediately report any to the transport component. If you do not make remarks about transport damage on the freight papers, you will have no right for insurance claims. When moving the machine, lift up the machine at the bottom plate. Always unplug the power and air connections before moving the machine. Connect the following parts to the machine, as shown in the diagram: 1. Pedal control 2. Power switch 3. Power supply 4. Air input SMT Place 2000 Assembly Station 2013 Manncorp Page 6 of 13
3 Machine Overview 3.1 Machine 1. Control panel 2. Pick & place head 3. Carousel with component bins 4. Arm rest 5. PCB holder area 6. Feeder holder 7. Tape feeder (optional) 8. Strip feeder (optional) 9. Connection panel 10. Dispense SMT Place 2000 Assembly Station 2013 Manncorp Page 7 of 13
3.2 Control Panel and Pick and Place Head 1. Pipette vacuum control 2. Pick and place head 3. Pipette 4. Needle 5. Rotation knob 6. Dispense syringe 7. Dispense needle 8. Syringe holder 9. Repeat time regulator 10. Dispense time regulator 11. Syringe vacuum control 12. Dispense pressure gauge 13. Dispense pressure regulator 3.3 PCB Holder The PCB is held by a set of PCB magnetic holders that can be positioned to accommodate different sizes and shapes of PCBs. PCB supports placed under the PCB prevent warpage during operation. 3.4 Parts Carousel The carousel is installed over a centering pin and can be removed without the use of tools. The component bins are held in position by two locator pins. 3.5 Optional Feeders Optional tape reel and cut strip feeders can be mounted to the integrated feeder base on the left front side of the machine. To install a feeder, simply hook it to the feeder base, as shown below.
To remove a feeder, once installed, just use a small tool, as shown in the diagram below. SMT Place 2000 Assembly Station 2013 Manncorp Page 9 of 13
4 Operation 4.1 Basic Pick and Place Operation 1. Move the pick and place head to the pickup location and touch the component. The vacuum will automatically switch on and the needle will pick up the part. 2. Move the pick and place head to the placement location. 3. Lower the head. 4. Using the rotation knob, rotate the head to change the component angle. 5. When the component is correctly oriented over the placement location, lower the component to the PCB. The vacuum will automatically switch off. 4.1.1 Vacuum pressure Increase or decrease the vacuum for the pick and place by rotating the pipette vacuum control located on the control panel. 4.1.2 Changing Pick-Up Needle To change the needle: 1. Hold the pipette with one hand and twist the need with the other to remove it from the pick and place head. 2. Twist the new needle onto the head. 4.2 Dispense Operation On the SMT Place 2000, dispense fluid is dispensed through a syringe. By putting pressurized air at the end of the barrel, the fluid is pushed through a needle at the front of the barrel. When there is no pressure placed on the barrel, a vacuum is placed at the end of the barrel to prevent fluid from dripping out. The dispense syringe with the needle is connected to the pick and place head by the syringe holder (see Section 3.2). When using the dispense function, the syringe holder must be pushed down at the correct place. The amount dispensed is influenced by several factors: Viscosity of the dispense fluid. Temperature of the working environment. SMT Place 2000 Assembly Station 2013 Manncorp Page 10 of 13
Needle diameter. Pressure. Dispense time. All of these factors influence each other. For example, when a larger needle diameter is used, the pressure can be set to low to get the same amount of fluid. 4.2.1 Fluid Viscosity, Drip Prevention & Needle Selection The viscosity of the fluid is a critical factor in the dispense operation. High-viscosity fluids will flow slowly; low-viscosity fluids will flow very quickly. The viscosity of the dispensing fluid limits the minimum diameter of the needle. Fluids with higher viscosity require larger diameter needles. Please note that higher temperatures decrease the viscosity of the fluid. Refer to the data provided by the dispense fluid supplier for details about your specific fluid. To prevent low-viscosity liquids from dripping out of the syringe before or after the dispense cycle, use the syringe vacuum control (11). The barrel vacuum should be in balance and never cause bubbling in the liquid. Some dispense fluids, such as solder paste, have fixed particles in them. The size of these particles also determines the minimum diameter of the needle used. The maximum diameter of the needle is determined by the surface the fluid will be dispensed on and the viscosity of the fluid. For example, when dispensing solder paste, the needle should not be larger than the size of the solder pads. When a needle diameter is too large, the dispense fluid will drop out of the syringe. The needle diameter is the first factor to influence the amount of fluid dispensed. The length of the needle is also important: a long needle combined with a small diameter can cause the fluid to stick in the needle. The higher the viscosity, the more this becomes a problem. 4.2.2 Dispense Controls Once the dispense fluid and needle are determined, the amount of fluid dispensed can be adjusted by a combination of pressure and dispense time. Increasing the pressure, the time or a combination of the two will increase the amount of fluid dispensed. For dispensing dots, dispense time is regulated by the dispense time regulator (10) on the control panel. The pressure is regulated by the dispense pressure regulator (13). The pressure can be read on the dispense pressure gauge (12). SMT Place 2000 Assembly Station 2013 Manncorp Page 11 of 13
4.2.3 Dispensing Dots A dot is placed by pushing the foot pedal. Integrated repeat mode can be used to make create larger dots. The unit will continue distributing dots as long as the foot pedal is pressed. The interval time between the dots can be adjusted by the repeat time regulator (9). SMT Place 2000 Assembly Station 2013 Manncorp Page 12 of 13
5 Spare Parts List 14 Parts bin 16 Side wall (R) 17 Side wall (L) 171 Bearing ring, main shaft 172 Base 173 Bearing, main shaft 21 Cutting disc assembly 210 Knife shaft 211 Bearing ring, knife shaft 221 Cutting wheel assembly 222 Main shaft 223 Tape driving wheel 224 Driving gear 225 Knife shaft pinion 25 Frame 26 Handle 27 Ruler rod 28 Feeding guide (L) 281 Square bar 282 Feeding guide (R) 290 Roller, tape reel holder 291 Shaft, tape reel holder 293 Knob, tape reel 294 Knob, tape reel SMT Place 2000 Assembly Station 2013 Manncorp Page 13 of 13