RYOBI 0 in. (54 mm) BAND SAW MODEL NO. BS00SV REPAIR SHEET
7 7 0 05 74 75 74 75 5 99 5 7 8 9 5 0 7 5 70 40 7 5 7 4 FIGURE A 5 0 9 4 07 77 0 8 8 5 5 8 55 7 4 5 8 5 0 54 09 8 58 59 57 9 0 0 48 9 0 79 8 7 47 08 454 87 88 89 44 0 9 8 90 9 8 85 8 84 98 50 98 9 80 9 4 5 SEE NOTE 0 00 07 04 4 4 4 9 8 7 9 49 4 78 79 97 95 94 4 4 NOTE: The assembly shown represents an important part of the double insulated system. To avoid the possibility of alteration or damage to the system, service should be performed by your nearest Ryobi Authorized Service Center. For the service center nearest you call -800-55-579.
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. No. Number Description Qty. 508-000 FRAME... 4005-000 BASE... 004-05 * HEX SCREW (M8 X 0 mm)... 4 4 004-00 WASHER... 4 5 049-000 WHEEL LOCK KNOB... 08-00 WASHER... 7 004-000 DRIVE CAM... 8 00804-0 * FLAT SCREW (M4 X mm)... 9 0985-00 COMPRESSION SPRING... 0 70747-000 SLIDE... 7077-000 SLIDE PLATE... 000-05 * PAN SCREW (M X mm)... 8 90098-000 UPPER WHEEL BASE ASSEMBLY... 4 708-000 LOCK PLATE... 5 0994-00 COMPRESSION SPRING... 00-00 WASHER... 7 050-000 WHEEL ADJUSTMENT KNOB... 8 05-00 ADJUSTMENT KNOB... 9 00-008 WASHER... 0 0-00 HEX NUT... 9007-000 UPPER WHEEL ASSEMBLY... 0504-009 INSULATION WASHER... 00-00 C RING... 4 9007-000 BLADE GUIDE ASSEMBLY... 5 08989-00 CARRIAGE BOLT... 074-000 DRIVE KNOB... 7 099-00 COMPRESSION SPRING... 8 00-0 WASHER... 9 05-000 LOCK KNOB... PARTS LIST - FIGURE A No. Number Description Qty. 0 00-00 NYLON NUT... 095-000 LOCK KNOB END PLATE... 99008-000 MOTOR ASSEMBLY... 04007-000 GEAR BELT... 4 9 * SCREW (M8 5 mm)... 5 004-00 S WASHER... 00-07 WASHER... 7 9007-000 LOWER WHEEL SHAFT ASSEMBLY... 8 70748-000 BEARING COVER... 9 000-05 PAN SCREW (CROSS)... 40 070-00 KEY... 4 90074-000 LOWER WHEEL ASSEMBLY... 4 0000-0 * SCREW (M8 X 4 mm)... 4 0095-000 FAN END CAP... 44 075-000 DRIVE GEAR... 45 05-009 WASHER... 4 000-007 * SCREW (M5 mm)... 47 07-000 DRIVE GEAR COVER... 48 000-00 * PAN SCREW (M4 mm)... 49 90075-000 SUPPORT GUIDE ASSEMBLY... 50 00504-007 * SCREW (M X 8 mm)... 5 9844000 SWITCH (KEDU HY 8-)... 5 7089-000 SWITCH PLATE... 5 000-0 * PAN SCREW (M4 0 mm)... 4 54 08040-00 POWER CORD (8 AWG X 945L)... 55 077-000 SWITCH COVER... 5 008-000 GROMMET... 57 70749-000 CORD LOCK PLATE... 58 000-05 * PAN SCREW (CROSS) (M5 X 8 mm)... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE A CONTINUED No. Number Description Qty. No. Number Description Qty. 59 900-000 STRAIN RELIEF... 88 040-007 WAVE WASHER... 0 00-00 WASHER... 89 00-00 WASHER... 00-00 S WASHER... 90 078-000 BEVEL INDICATOR... 000-0 * PAN SCREW (M4 8 mm)... 9 007-000 * PAN SCREW ASSEMBLY (M5 X 8 mm)... 70-000 TRANSFORMER... 9 90070-000 TABLE ASSEMBLY... 4 07-000 TRANSFORMER LOCK... 9 000-000 CORD CLAMP... 5 400-00 TERMINAL... 94 00-000 * WING NUT (M)... 08050-00 SWITCH WIRE (8 AWG X 00L, BLACK)... 95 00-0 WASHER... 7 08050-000 SWITCH WIRE (8 AWG X 00L, WHITE)... 9 0897-000 * BOLT (M X 9 mm)... 8 000-0 * PAN SCREW (M5 mm)... 97 040005-00 WRENCH ( mm)... 9 008-000 GASKET (970 mm)... 98 00808-007 * SCREW (M X mm)... 4 70 008-00 GASKET (80 mm)... 99 9844000 SWITCH KEY... 7 9404-000 SPONGE... 00 809-000 D LOGO... 7 5009-00 BLADE (/4 in.)... 0 80-00 WARNING LABEL... 5009-00 BLADE (/8 in.)... 0 87059-000 RATING LABEL... 7 9007-000 COVER ASSEMBLY... 0 809-00 BLADE TRACKING AND ADJUSTING LABEL 74 7080-000 HINGE... 04 80-004 BLADE CHART (FRENCH)... 75 040-000 RIVET... 8 05 80-005 BLADE CHART (ENGLISH)... 7 009-000 LOCK WIRE ROD... 0 80-00 BLADE CHART (SPANISH)... 77 9095-000 UPPER LOCK SHAFT... 07 809-00 KEEP HANDS AWAY WARNING LABEL... 78 909-000 LOWER LOCK SHAFT... 08 809-004 LABEL FOR WINDOW... 79 0-007 * HEX NUT (M)... 09 809-005 TRACKING LABEL... 80 08977-000 SCREW... 0 87009-000 CUTTING DEPTH SCALE... 8 000-00 WASHER... 87007-00 BEVEL SCALE... 8 00-000 NYLON NUT... 94-00 POWER SUPPLY CORD WARNING LABEL. 8 9049-000 TABLE SUPPORT BRACKET ASSEMBLY... 95008-000 NYLON TIE... 84 08-00 WASHER... 4 909-000 DUST BAG ASSEMBLY... 85 00-000 MICRO-ADJUSTING GEAR... 98000-9 OPERATOR'S MANUAL 8 098-000 COMPRESSION SPRING... 98000-9R REPAIR SHEET 87 0897-000 SCREW... 9-8-04 WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 4
FIGURE B 5 7 0 9 4 4 0 9 5 8 8 0 4 7 8 5
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE B No. Number Description Qty. 079-000 COVER... 05-000 DOOR LOCK KNOB... 0987-00 COMPRESSION SPRING... 4 07-000 SUPPORT COVER... 5 0740-000 TRACKING WINDOW... 00-00 * SELF-TAPPING SCREW (M4 X 0 mm)... 7 074-000 STRIPPER... 8 074-000 BRUSH... 9 900-000 LED LAMP... 0 074-000 LED FIXED SUPPORT... 0744-000 SWTICH PROTECT COVER... 0745-000 PUSH BUTTON... 0009-007 * SCREW (M X 0.5 mm)... 4 0000-00 * SELF-TAPPING SCREW (M4 X 0 mm)... 5 074-000 LED BOX... 0747-000 WIRE PROTECT PLATE A... 7 0748-000 WIRE PROTECT PLATE B... 8 000-000 CORD CLAMP... 9 008-00 GASKET (7 mm)... 0 008-00 GASKET (5 mm)... 008-004 GASKET (8 mm)... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally
FIGURE C 4 8 5 0 9 4 7 7
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE C No. Number Description Qty. 507-000 TABLE... 079-000 TABLE INSERT... 00504-0 * SCREW SET (M X mm)... 4 004-000 RIGHT RAIL... 5 004-00 LEFT RAIL... 070-000 LEFT CAP RAIL... 7 007-007 * SCREW (M5 X 0 mm)... 5 8 9009-000 TABLE EXTENSION ASSEMBLY... 9 074-000 KNOB... 0 70785-000 CLAMP BRACKET... 00000-007 SPECIAL SCREW... 004-00 E-RING (E8)... 87009-00 RIGHT SCALE... 4 87009-004 LEFT SCALE... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 8
FIGURE D 9 4 5 4 5 7 0 8 9
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE D No. Number Description Qty. 7074-000 EXTENSION TABLE... 909-000 SLIDE BAR... 00-00 WASHER... 4 05-0 WASHER... 5 000-007 * SCREW (M5 X mm)... 0040-000 EXTENSION BAR... 7 07-000 RIGHT END PLATE... 8 007-007 * SCREW SET (M5 X 0 mm)... 9 9094-000 EXTENSION RAIL ROD... 0 0050-00 * SELF-TAPPING SCREW (M5 X 5 mm)... 87009-00 EXTENSION BAR SCALE... 87009-00 RAIL ROD SCALE... 9009-000 TABLE ASSEMBLY... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 0
FIGURE E 8 7 0 4 7 5 9 0 5 4 9 8
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE E No. Number Description Qty. 9074-00 CLAMP ROD... 70777-000 REAR CLAMP... 09-000 SPRING... 4 05-000 REAR SLIDING PAD... 5 55-000 RIP FENCE HOUSING... 004-000 * SCREW (M X mm)... 7 000-00 LOCK WASHER... 8 004-000 FENCE... 9 7077-000 BRACKET FENCE CAM... 0 07-000 PROTECT PAD... 007-00 * SCREW (M4 X 8 mm)... 00-000 CAM... 9005-000 CAM PIN... 4 900-000 LEVER PIN... 5 09-00 REAR CLAMP SCREW... 095-000 SPRING... 7 0749-000 INDICATOR... 8 904-000 HANDLE... 9 008-000 NUT... 0 075-000 FENCE COVER... 075-000 SLIDING PAD... 904-000 RIP FENCE ASSEMBLY... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally
FIGURE F 4 5 5 7 8 5 9
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE F No. Number Description Qty. 54-000 LOWER WHEEL... 005-000 SHAFT SHEATH... 075-000 FAN... 4 94-00 PVC STICKER... 5 00-000 * SCREW (M4 X 4 mm)... 0077-000 WHEEL TIRE... 7 9098-000 LOWER WHEEL SHAFT... 8 05005-00 * BEARING (00Z)... 9 008-00 * C-RING (S-5)... 9007-000 SHAFT ASSEMBLY (INCLUDES KEY NOS. 7-9) WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 4
FIGURE G 5
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST - FIGURE G No. Number Description Qty. 50-000 UPPER WHEEL... 0500-000 BEARING (000Z)... 0077-000 TIRE WHEEL... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally
FIGURE H 4 7 8 9 5 7
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST FOR FIGURE H No. Number Description Qty. 900988-000 MITER GAUGE ASSEMBLY... 4074-000 MITER GAUGE... 005-00 PIN... 007-000 BAR... 4 900990-000 MITER GAUGE KNOB... 5 0-000 INDICATOR... 000-0 * SEMS SCREW (M4 X 8 mm)... 7 00-09 WASHER... 8 809-00 LOGO PLATE... 9 87007-00 MITER SCALE... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 8
FIGURE I 4 5 9
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST FOR FIGURE I No. Number Description Qty. 5-00 UPPER SLIDE... 90075-000 SUPPORT GUIDE ASSEMBLY... 00504-007 * SET SCREW (M X 8 mm)... 4 70750-000 BLADE GUARD... 5 000-05 * SCREW (M5 X 8 mm)... 9007-000 BLADE GUIDE ASSEMBLY (INCLUDES KEY NOS. -5)... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 0
FIGURE J
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST FOR FIGURE J No. Number Description Qty. 00-000 SUPPORT GUIDE... 90077-000 BEARING SHAFT ASSEMBLY... 00504-007 * SELF-TAPPING SCREW (M X 8 mm)... 90075-000 SUPPORT GUIDE ASSEMBLY (INCLUDES KEY NOS. -)... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally
FIGURE K 4 5 8 9 5 5 4 7 7 0
The model number will be found on a plate attached to the motor housing. Always mention the model number in all correspondence regarding your BAND SAW or when ordering repair parts. PARTS LIST FOR FIGURE K No. Number Description Qty. 70794-000 LEGS... 4 70795-000 TOP BRACE - FRONT SIDE... 70844-000 TOP BRACE - BACK SIDE... 4 7079-000 TOP BRACE - LEFT SIDE... 5 70799-000 TOP BRACE - RIGHT SIDE... 70797-000 LEG BRACE - LONG SIDE... 7 70798-000 LEG BRACE - SHORT SIDE... 8 0-00 HEX NUTS (5/ in.)... 9 0880-00 CARRIAGE BOLTS (5/ in.)... 0 07-000 FEET... 4 000-00 MOUNTING BOLTS (M0 X mm)... 009-07 FLAT WASHERS... 00-00 HEX NUTS (M0 X 8L)... 4 04-00 HEX NUT (M)... 4 5 08805-00 CARRIAGE BOLT (M X )... 4 908-000 LEG STAND ASSEMBLY... WARNING: Improper repair of a double insulated tool can result in damage to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a Ryobi Authorized Service Center. For the service center nearest you call -800-55-579. * Standard Hardware Item May Be Purchased Locally 4