Chemical Corporations 5 Star Lubrication Service Package for Wind Turbines Over the past few years Chemical Corporation, Mobil Industrial Lubricants and Sage Oil Vac (USA) have worked closely together to develop a lubrication service package that has been specifically designed to meet the rigorous demands when servicing wind turbines. This service package not only provides customers with a fast and reliable delivery of the market leading Mobil SHC products that are now the preferred choice of lubricant in over 40,000 wind turbines worldwide but also the use of the Sage Oil Vac lubricant exchange pumping systems that offers customers a safer, faster and more cost effective method of wind turbine gear oil and hydraulic oil exchanges. SHC 5 Star Service Package The use of the Sage Oil Vac pumping systems to remove the used oils and the deliver the new products directly to the gearbox or hydraulic systems in a safer, faster and cleaner method. To pre-filter the Mobil gear oil and hydraulic oil products to meet with the industries demanding cleanliness standards of DIN ISO 4406:99. To supply Mobil s market leading SHC synthetic or mineral based lubricants to any European based wind farm site on a fast and reliable delivery service. To offer customers a state-of-the-art used oil analysis service that can provide customers with clear and precise information regarding the condition of the equipment and the lubricants in service. The supply of Mobil s superb range of SHC grease products that can offer improved protection to the bearings, help reduce downtime and improve productivity.
Mobilgear SHC XMP 320 Balanced Formulation Wind Turbine Gearbox Lubrication Wind turbines are highly engineered and sophisticated pieces of machinery, operating in varied and demanding environments. Proven Performance for your Wind Turbine Gearbox Today Mobilgear SHC XMP 320 remains the initial-fill gear oil of choice for the majority of the world s top wind turbine builders and is now being used to protect more than 40,000 wind turbines gearboxes worldwide. It is an excellent lubricant for gearboxes used in wind turbines because it extends the performance of conventional mineral-based oils with benefits including extending the interval between oil changes from 18 months to three years or more. Balanced Formulation Endorsed, Approved or Proven Performance in: As such when selecting wind turbine gear oil, it is very important that the lubricant is up to the task and offers. Superb long term gear and bearing wear protection Excellent oxidation stability resulting in extended lubricant life Outstanding rust and corrosion protection Exceptional filterability and keep clean performance Wind Turbines Gearbox Acciona, Alstom, Goldwind, MHI, Nordex, REpower, Vestas NEG Micon, Suzlon Bosch Rexroth (L&S), Hansen, Moventas (Metso), Renk, Winergy These features of the gear oil can potentially help extend equipment life, reduce downtime and lower maintenance costs all of which can help unleash the productivity of your wind turbines and enhance your competiveness. Bearings FAG, NSK, SKF, Timken
Wind Turbine Gearbox Lubrication Mobilgear SHC XMP 320 is a synthetic gear oil that has been scientifically engineered to perform in demanding wind turbine gearbox applications. The result of a multi-year development program, Mobilgear SHC XMP 320 has been extensively lab, bench and field tested. In fact it was used as the high reference oil during the development of the wind turbine bearing test protocol currently used in the industry. Lubricating a wind turbine gearbox poses many challenges, which have a direct bearing on the lubricant properties. Consider the following: Weight restrictions on the gearbox (compact design; high load and handling capability; case hardening of gears) Demand for extended oil drain intervals Excellent protection against micropitting and wear. Oil performance retention and protection against aging. Use of fine filtration Oil filterability even under wet conditions. Off-shore wind turbines Strong rust protection: wet oil filterability. Changing ambient temperatures and non-permanent operation Capability for wide ambient temperature range.
Mobil SHC Grease 460WT Supreme-performance synthetic grease for wind turbines Proven Performance in Key Wind Turbine Applications Mobil SHC Grease 460WT is a high performance product scientifically engineered to exceed the demanding requirements for severe wind turbine applications at extreme temperatures. The balanced formulation profile of Mobil SHC Grease 460WT makes it the compelling choice of grease for the lubrication of main (rotor), pitch (Blade) and yaw (tower) bearings in wind turbines. The slow speed main shaft (rotor) bearing is subject to high loads. The high base oil viscosity of the Mobil SHC Grease 460WT helps to maintain a proper lubricant film thickness to protect the bearing from wear. The low internal friction of the base fluid offers the potential of reduced low temperature starting torque. The Pitch and Yaw bearing move slowly through only a few degrees of rotation, hindering the development of a proper lubricant film. Furthermore, vibrations caused by wind are transferred to the pitch and yaw bearings, which makes false brinelling protection the most important lubricant feature of this application. Mobil SHC Grease 460WT meets industry test standards for fretting corrosion and false brinelling protection, along with excellent rust and corrosion protection. Mobil SHC Grease 460WT allows for the consolidation of main, pitch and yew bearing greases into one product, minimising the risk of re-lubricating with the wrong product. Increase productivity and reduce maintenance costs with this globally available grease for wind turbines.
Performance Benefits Wide application temperature range -40ºC up to 150ºC Excellent false brinelling protection Outstanding structural stability in the presence of water Excellent protection against rust, corrosion and wear. Mobil SHC Grease 460WT combines the unique features of synthesized hydrocarbon-based fluids with those of an advanced lithium complex thickener, which contribute to excellent low and high temperature performance, structural stability and resistance to water. A carefully selected propriety additive system provides features such as excellent wear protection, and rust and corrosion inhibition. The low internal friction and high natural viscosity index of the base fluids offer the potential for low temperature starting and running torque, and excellent low temperature pump ability. Additional benefits include enhanced grease and bearing life, a wide operating temperature range down to -40ºC and the suitability for use with either manual or centralised greasing systems - with the overall aim of helping to reduce maintenance costs and improve profitability. Preferred By Equipment Builders Worldwide Mobil SHC Grease 460WT is recognised and appreciated for its innovation and outstanding technical performance around the world. Mobil Industrial Lubricants, work with Original Equipment Manufacturers during product development to ensure that the products provide exceptional performance in continually evolving industrial equipment designs. Mobil SHC Grease 460WT is recognised by many builders of wind turbines and wind components and has become the first fill product of choice. DIN 51825 Colour NLGI Grade Viscosity Grade Operating Temp ºC Applications KPHC1-2N-40 Red 1.5 460-40 to 150 Main Bearings Pitch Bearings Yaw Bearings
Mobil SHC 524 Synthetic Hydraulic Oil Mobil SHC 524 Hydraulic Oil is formulated from synthesised, wax-free hydrocarbon base fluids combined with carefully engineered super-stabilised additive systems that make this product the preferred choice product for many of the industries OEM s. Mobil SHC 524 offers exceptional high level of quality Superb pumpability through a wide range of operating temperatures Excellent shear-stability properties Excellent anti-wear protection Resistant to deposit formation Longer oil/filter life Excellent filterability qualities Excellent air separation characteristics Mobil DTE 10 Excel 32 Hydraulic Oil Mobil Industrials Next Generation of Hydraulic Fluid Technology As an alternative to using Mobil SHC 524 synthetic hydraulic fluid Chemical Corporation also offer clients the option of using Mobil s mineral based DTE 10 Excel 32 hydraulic fluid as a suitable replacement grade. Mobil DTE 10 Excel 32 represents the latest in hydraulic fluid technology offering a high viscosity index, excellent shear and thermal stability that are key factors in providing maximum equipment protection and high performance levels at low-temperature extremes. High-Performance Benefits Excellent shear-stability properties Excellent anti-wear protection Superb pumpability through a wide range of operating temperatures Resistant to deposit formation Excellent filterability qualities Excellent air separation characteristics
Sage Oil Vac Pump Chemical Corporation believes that the method used to deliver lubricants to a wind turbine gearbox or hydraulic system is just as important as the quality of the lubricant itself. And without the use of specialist pumping equipment such as a Sage Oil Vac pumping unit a products integrity and cleanliness levels could be easily jeopardised during the oil exchange process. By using a Sage Oil Vac pump system to deliver the products, Chemical Corporation can ensure that the products being delivered to the wind turbine gearbox or hydraulic system are at their optimum level for both product integrity and oil cleanliness levels. When combining this level of product delivery protection with Chemical Corporations pre-delivery product filtration system, each Sage Vac Pump unit will offer customer s better overall protection of their equipment, less downtime during oil exchanges, guaranteed product cleanliness levels to DIN ISO 4406:99, increased productivity and improved profitability. A safer, cleaner, faster and more cost effective method to exchange oils in wind turbines Product dedicated hose systems that remove the risk of any accidental cross contamination of products. 130 metre hose reel systems for the removal of the waste oil products and the replacement of the clean fresh gear oil or hydraulic oil products to the nacelle. 1,500 litre heated new gear oil tank to ensure for a fast delivery of products to the gearbox. 500 Litre dedicated hydraulic oil tank. 1,500 litre Waste oil tank for the removal of the waste oil products from sites Flushing lances specially designed to help clean the gear teeth during the flushing process Metered hose ends for accurate measurement of the products delivered A final product delivery filtration system that ensures maximum product cleanliness protection directly to the point of fill. A spill containment pan Pump skids that can be easily loaded off and onto vehicles Trailer versions of the pump systems are also available for towing to sites using a 4x4 jeep type vehicle.
Product Cleanliness Levels Super Clean Products to DIN ISO 4406:99 Standards Delivered to your Wind Turbine The cleanliness levels of the Mobilgear and hydraulic oil products used in wind turbines are critical to the wind turbines overall performance levels and can be instrumental in offering better equipment protection and increased productivity. Start Clean-Stay Clean Chemical Corporation filtration systems offer better protection for wind turbines, reduced downtime and increased productivity. Over the past few years Chemical Corporation has worked closely with CC Jensen and PALL Filtration two of the world s largest filtration specialists to develop a product filtration plant that ensures super clean products are delivered directly to the wind turbines gearbox and hydraulic systems every time. Chemical Corporation pre filter both the gear oil and hydraulic oil products to meet with DIN ISO 4406:99 cleanliness standards. Gear Oil Cleanliness Levels: ISO 16/14/11 Hydraulic Oil Cleanliness Levels: ISO 15/13/10 A state-of-the-art used oil analysis program To help customers follow the conditions of both the lubricant and the equipment we are able to offer a usedoil analysis program specifically tailored to monitor critical performance indicators based on leading equipment builder specifications and international standards. The program is backed up by engineering service teams that can offer professional training to your personnel on the best approach to run an effective used-oil analysis program and to interpret analytical results.