Surge Arresters Catalog Data CA235029EN Supersedes I235-35 August 2014 COOPER POWER SERIES UltraSIL polymer-housed VariSTAR surge arresters 5 ka and 10 ka Class 1 IEC 60099-4 for MV systems to 36 kv General Eaton recognizes the advantages of polymerhoused arresters with reduced size and weight and enhanced safety in this generation of Cooper Power series UltraSIL polymerhoused VariSTAR surge arresters. The UltraSIL polymer-housed VariSTAR surge arrester incorporates the industry recognized superior polymeric material silicone rubber. Using Metal Oxide Varistors (MOVs) having excellent electrical properties, these arresters provide superior overvoltage protection for MV distribution systems. Manufacturing our own MOV disks allows strict quality control over the manufacturing process from start to finish. After production, every MOV disk must pass a series of electrical tests designed to ensure the highest individual disk quality. These MOV disks have proven their reliability and protective abilities through years of in-service use. UltraSIL polymer-housed VariSTAR surge arresters are available in 5 ka and 10 ka Class 1 IEC 60099-4 designs. Construction The MOV disks are combined with aluminum end electrodes and are encapsulated in a highstrength composite wrap insulating material on our fully automated assembly line using strict quality control processes that eliminate manufacturing variances. The composite collar is cured to the MOV disk stack to form a solid insulation MOV disk module system that is inserted and bonded to the industry leading track resistant UltraSIL silicone rubber housing. This exclusive patented manufacturing process forms a secondary moisture seal under the primary silicone rubber housing seal, which makes the arrester impervious to moisture and capable of withstanding extreme electrical, environmental and cantilever load conditions. The composite wrapped UltraSIL polymer-housed VariSTAR surge arrester design represents a quantum leap in polymer arrester technology.
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Features and detailed description STAINLESS STEEL 12 mm LINE TERMINAL 3/8" (Optional) NAMEPLATE INFORMATION STAINLESS STEEL TOP CAP ALUMINUM LINE ELECTRODE UltraSIL SILICONE RUBBER HOUSING METAL OXIDE VARISTAR (MOV) DISKS BONDED SOLID INTERFACE ALUMINUM GROUND ELECTRODE OPTIONAL GROUND LEAD DISCONNECTOR FIBERGLASS REINFORCED EPOXY COMPOSITE OPTIONAL INSULATING GLASS-FILLED THERMOSET POLYESTER HANGER kv RATING LABEL (VISIBLE FROM GROUND) STAINLESS STEEL 12 mm GROUND TERMINAL 3/8" (Optional) Figure 1. Cutaway illustration of an UltraSIL polymer-housed VariSTAR surge arrester. Arrester Type UNS UHS System Application Voltages 3-36 kv 3-36 kv Rated Arrester Voltages, Ur 3-36 kv 3-36 kv Power System Frequency 50-60 Hz 50-60 Hz Applicable Design and Test Standard IEC 60099-4 IEC 60099-4 Nominal Discharge Current 5 ka 10 ka Line Discharge Class 1 High Current Withstand 65 ka 100 ka Pressure Relief Class Maximum Energy, 2000 μs Square Wave (Repeatable 1 min) 20 ka (rms Sym.) (B) 20 ka (rms Sym.) (B) 1.83 kj/kv Uc 2.85 kj/kv Uc High Current, Short Duration Energy Handling (65 ka) 3.17 kj/kv Uc (100 ka) 3.9 kj/kv Uc 2
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Features The UltraSIL silicone rubber housing has undergone a wide range of design tests to determine the optimum shed configuration. In addition, long term environmental testing has verified the lifetime superiority of UltraSIL silicone rubber when compared to other polymeric insulating materials. Independent laboratory tests have verified the superiority of silicone rubber in terms of hydrophobicity, resistance to UV and surface tracking performance in contaminated environments, chemical inertness, temperature stability and other key insulating properties. UltraSIL silicone rubber will not support biological growth (algae and mildew) and is non-flammable. A ground lead disconnector is optionally available for use on systems having 20 A or more of available fault current. The disconnector will sense and disconnect the ground terminal in the unlikely event of arrester failure, preventing a permanent system short circuit. A disconnector that has operated gives a visual indication of internal arrester damage and the need for arrester replacement. See Figure 2 for the disconnector operating characteristics. Customers looking to improve system reliability by minimizing wildlife related outages now have multiple options. In addition to the standard wildlife protector, featuring two self-adjusting "valve" style openings (see Figure 11 for a dimensional diagram) Eaton also offers the more robust line terminal wildlife guard. The line terminal wildlife guard is easily retrofitted to existing arrester installations and provides increased electrical insulation for the high voltage terminal of the arrester. The flexible design of the line terminal wildlife guard allows insertion of the lead wire through the bottom of the integral molded flanges. The access holes molded above the flanges will allow conductor sizes ranging from 0 to 0.50" in diameter (OD). The line terminal wildlife guard geometry allows water to shed away from the surface area of the wildlife guard while minimizing ice buildup and maintaining flexibility through extreme operating temperatures. Refer to Figure 12 for a dimensional diagram. For complete wildlife resistance, the ground terminal wildlife guard can easily be installed alongside the line terminal wildlife guard or standard wildlife protector. The ground terminal wildlife guard is a compact and economical guard that ensures wildlife is unable to come in contact with energized objects while on a grounded surface. See Figure 13 for a dimensional diagram. Operation The operation of the UltraSIL polymer-housed VariSTAR surge arrester is typical of gapless metal oxide arresters. During steady state conditions, line-to-ground voltage is continuously across the arrester terminals. When overvoltages occur, the surge arrester immediately limits the overvoltage to the required protective level by conducting only the necessary level of surge current to earth. Upon passage of the overvoltage condition, the surge arrester returns to its initial condition once again, conducting only minimal leakage current. Design testing The housing material, internal components and hardware work as a system and stand up to years of exposure to environmental extremes. To assure a superior level of performance, the components and the assembled arrester units have been subjected to a testing program that accurately simulates years of exposure to field conditions. Tests include: IEC 60099-4 Testing Full certification to performance requirements by an independent laboratory has been completed. See CP0606, IEC UHS 10 ka Arrester Certified Test Report, and CP0504 IEC UNS 5 ka Arrester Certified Test Reports for details. Additional reference documents are listed on page 17. Routine tests A complete automated production test program ensures a quality product. Each metal oxide varistor receives a series of electrical tests. Quality is further demonstrated by tests performed to destruction on samples from every lot of varistors. Listed are the varistor tests performed in accordance with IEC 60099-4: Physical Inspection Discharge Voltage V1mA/cm 2 Leakage Current at 80% of V1mA/cm 2 Voltage High Current, Short Duration Withstand Thermal Stability Aging Each fully assembled UltraSIL polymer-housed VariSTAR surge arrester must pass the following routine tests: Physical Inspection Reference Voltage Test UNS I ref = 3 ma UHS I ref = 4 ma Partial Discharge Test @ 1.05 x U c 10 pc General application recommendations The rating of an arrester is the maximum power frequency line-toground voltage at which the arrester is designed to pass the IEC operating duty test. Table 1 provides a general application guide for the selection of the proper arrester rating for a given system voltage and system grounding configuration. Gapless surge arresters must be selected with sufficient steadystate self impedance to withstand the application of line-toearth power frequency voltages under all system conditions of operation. 3
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Continuous voltage A preliminary selection that is based on selecting an arrester having a Continuous Operating Voltage, or U c, that equals or exceeds the normal system maximum line-to-earth operating voltage is made. Reference IEC 60099-5. Power-frequency overvoltages The second application criterion to be met is a condition established by the effectiveness of system grounding. During a single line-to-earth fault, under maximum system voltage conditions, the arrester selected should have a Rating (U r ) that will not be exceeded by the voltages on the unfaulted phases at the point of arrester application. One must pay particular attention to systems having low coefficients of grounding, ungrounded systems and systems that are resonant grounded or that may become ungrounded under abnormal conditions of operation. This second voltage consideration may be modified for various system conditions as long as the application does not violate the selected arrester s Temporary Overvoltage Capability (TOV) (see Figure 3). Temporary system conditions resulting in sinusoidal powerfrequency voltages that exceed arrester Continuous Operating Voltage, (U c ) or even Arrester Rating, (U r ) can be allowed. Consider the permissible magnitude and duration of these overvoltages (including the full time of system back-up protection), with appropriate allowances for any recent arrester discharge energies. The voltage withstand capability application on ungrounded systems is 1.035 per unit of COV (U c ) for 24 hours. Systems which permit earth faults to remain undetected or operate with one phase earthed for periods in excess of 24 hours will require the use of an arrester having a U c (continuous capability) equal to the system maximum phase-to-phase voltage. Under some special system conditions, such as transformer energization using certain types of connections and ferroresonance, higher voltages can be experienced by the arrester. Consult with your Eaton representative to have your individual system application needs reviewed. Performance test characteristics UltraSIL polymer-housed VariSTAR surge arresters meet the following design tests as described by IEC 60099-4: Operating Duty Test: UNS twenty (20) current surges of 5 ka, 8/20 µs waveshape followed by two (2) high current surges of 65 ka crest (4/10 µs). UHS twenty (20) current surges of 10 ka, 8/20 µs waveshape followed by two (2) high current surges of 100 ka crest (4/10 µs). Long Duration Current Impulse Withstand Test: UNS eighteen (18) current surges of 75 A, 1000 µs duration. UHS eighteen (18) current surges of the energy associated with the line parameters for IEC Class 1 performance (approximately 250 A, 2000 µs). Following each of these tests, the arresters remain thermally stable as verified by: Continually decreasing leakage current values during a thirty minute power monitoring period when energized at U c. No evidence of physical or electrical deterioration. The I n (5 ka or 10 ka) discharge voltage measured after each test changed less than 5% from the initial values. Full IEC 60099-4 certification has been completed and independently verified. Table 1. Commonly Applied Voltage Ratings (Ur) System Voltage rms) Nominal Maximum Arrester Rating U r rms) Four-Wire Star Multi- Grounded Neutral Three-Wire Star Solidly Grounded Neutral at Source 3.3 3.7 3 6 6 6.6 7.3 6 9 9 10.0 11.5 9 12 12-15 11.0 12.0 9-10 12 12-15 16.4 18.0 15 18-21 22.0 24.0 18-21 24 24-27 33.0 36.3 27-30 36 36-36 Delta, Ungrounded,& Resonant Impedance Grounded Star Pressure relief (fault current withstand tests) These tests demonstrate the ability to withstand fault currents for specific durations. All UltraSIL polymer-housed VariSTAR surge arresters have been tested in accordance with the requirements listed in IEC 60099-4 and are non-fragmenting to the levels shown in Table 2. Table 2. Pressure Relief Tests Arrester Type UNS/UHS IGNITION TIME (SECONDS) IEC Pressure Relief Class B 10.0 1.0 0.1 Fault Current Amplitude (ka rms) Sym. 0.8 20 Minimum Fault Current Duration (Seconds) 0.5 0.2 0.01 10 100 1000 10000 ARRESTER FAULT CURRENT (A rms) Figure 2. UNS and UHS disconnector operating characteristic. 4
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Temporary overvoltage (TOV) capability (power frequency withstand voltage versus time characteristic) The ability to withstand system power frequency overvoltage conditions is shown in Figure 3. The graph shows for a given voltage magnitude (on a per unit of U c basis), the time an arrester can survive a temporary power frequency overvoltage condition and recover without thermal runaway. Protective characteristics UltraSIL polymer-housed VariSTAR surge arresters provide excellent overvoltage protection for electrical equipment throughout the MV distribution system. The protective characteristics of the surge arrester family are shown in Tables 3 and 4. Voltage (per unit COV) 1.800 1.700 1.600 1.500 1.400 1.300 1.200 1.100 1.748 1.518 1.650 1.436 1.558 1.359 1.471 1.286 1.389 1.217 1.311 1.151 1.000 0.01 0.1 1 10 100 1000 10000 Time (sec) Prior Duty No Prior Duty 1.238 1.089 Figure 3. Temporary Overvoltage Capability (followed by Uc), 60 C ambient, UNS and UHS. The 24 hour TOV without prior duty is 1.173 per unit of Uc. The 24 hour TOV with prior duty is 1.035 per unit of Uc. Table 3. Protective Characteristics UNS, I n = 5 ka IEC 60099-4 Ur Arrester Rating rms) Uc COV rms) Steep Current Residual Voltage Crest) Lightning Impulse Residual Voltage Crest) 8/20 µs Current Wave 1.5 ka 3 ka 5 ka 10 ka 20 ka 40 ka 3 2.55 10.9 9.0 9.7 10.4 11.4 13.0 15.1 6 5.1 21.8 17.9 19.4 20.8 22.7 26.0 30.2 9 7.65 31.4 25.8 28.0 30.0 32.8 37.4 43.5 10 8.4 32.7 26.9 29.1 31.2 34.1 38.9 45.3 12 10.2 41.1 33.8 36.5 39.2 42.9 48.9 56.9 15 12.7 51.3 42.2 45.7 49.0 53.6 61.1 71.1 18 15.3 61.6 50.6 54.8 58.8 64.3 73.4 85.3 21 17.0 65.4 53.7 58.2 62.4 68.2 77.9 90.6 24 19.5 76.3 62.7 67.8 72.8 79.6 90.8 106.0 27 22.0 86.3 71.0 76.8 82.4 90.1 103.0 120.0 30 24.4 96.2 79.1 85.6 91.8 100.0 115.0 133.0 33 27.0 107.0 87.8 95.6 102.0 112.0 127.0 148.0 36 29.0 115.0 94.7 103.0 110.0 120.0 137.0 160.0 5
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Table 4. Protective Characteristics UHS, I n = 10 ka, Class 1 IEC 60099-4 U r Arrester Rating rms) Uc MCOV rms) Steep Current Residual Voltage, peak) Insulation withstand characteristics Lightning Impulse Residual Voltage crest) 8/20 μs Current Wave 30/60 Switching Surge 1.5 ka 3 ka 5 ka 10 ka 20 ka 40 ka 125 A 500 A 3 2.55 10.8 8.2 8.7 9.1 9.9 10.9 12.3 7.1 7.6 6 5.1 21.5 16.3 17.4 18.2 19.8 21.9 24.7 14.1 15.1 9 7.65 32.4 24.6 26.1 27.3 29.8 33.0 37.1 21.3 22.7 10 8.4 34.4 26.0 27.7 29.0 31.6 34.9 39.4 22.6 24.1 12 10.2 43.2 32.7 34.8 36.4 39.7 43.9 49.5 28.3 30.3 15 12.7 52.2 39.6 42.1 44.0 48.0 53.1 59.8 34.3 36.6 18 15.3 64.8 49.1 52.3 54.7 59.6 65.9 74.2 42.6 45.5 21 17 68.8 52.1 55.4 58.0 63.2 69.9 78.7 45.1 48.2 24 19.5 79.5 60.2 64.1 67.0 73.1 80.8 91.1 52.2 55.8 27 22 92.4 70.0 74.5 77.9 84.9 93.9 106 60.6 64.8 30 24.4 100.5 76.1 81.0 84.7 92.4 102 115 66.0 70.5 33 27 114.2 86.5 92.1 96.3 105 116 131 75.0 80.1 36 29 120.8 91.5 97.3 102 111 123 138 79.3 84.7 Table 5. Housing Insulation Withstand Voltages, U r 3-36 kv, UNS and UHS, I n = 5 & 10 ka Class 1 Arrester Mounting Configuration 105 mm 127 mm 105 mm 127 mm Arrester Housing Designation (Digits 6 & 7) Leakage Distance Strike (mm) (mm) 1.2/50µs Impulse Crest) 1 min. Dry rms) 1 min. Wet rms) 1.2/50µs Impulse Crest) 1 min. Dry rms) 1 min. Wet rms) 1.2/50µs Impulse Crest) 1 min. Dry rms) 1 min. Wet rms) 1.2/50µs Impulse Crest ) 1 min. Dry rms) 1 min. Wet rms) 1.2/50µs Impulse Crest) 03 183 79 Dry 47 23 92 50 36 70 44 22 85 53 29 70 42 23 04 256 106 rms) 56 34 105 55 38 79 52 33 99 56 37 82 51 33 05 330 133 104 64 43 117 63 51 89 55 42 109 60 49 90 62 45 06 404 159 117 78 55 126 86 57 93 61 48 119 80 58 97 72 55 07 477 186 129 87 66 137 96 68 98 62 51 122 81 60 107 81 66 08 551 213 140 96 77 148 106 79 104 65 55 126 82 65 118 89 78 09 625 239 159 116 90 130 83 70 129 98 89 10 698 266 171 126 100 136 86 75 140 106 99 11 772 293 183 135 111 142 90 80 152 114 109 12 846 320 195 144 121 149 94 86 164 122 119 13 919 346 207 153 131 158 99 92 177 130 128 14 993 373 220 161 140 167 105 98 190 138 137 15 1067 400 233 170 150 177 112 105 204 146 146 16 1140 426 246 178 159 187 120 112 218 154 154 17 1214 453 259 185 168 199 128 120 233 161 162 18 1288 480 248 169 169 19 1361 506 264 178 176 20 1435 533 280 184 183 21 1509 560 296 191 189 1 min. Dry rms) 1 min. Wet rms) 6
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Table 5a. Insulation Withstand Characteristics of Optional Insulated Mounting Bracket Insulated Mounting Bracket Standard For U r = 3 10 kv Standard For U r = 12 36 kv Bracket Mounting Length Center-to-Center (mm) Leakage Distance (mm) Strike (mm) Power Frequency Voltage Withstand (60 sec, Wet, kv) 105 150 71 36 70 127 226 99 48 80 1.2/50µs Impulse Crest) Dimensions and clearances Outline drawings for common options are shown. Dimensions (shown in mm) for these arrangements are listed in Table 6. 30 30 DIAMETER (All Figures): I N = 5 ka, O = 83 mm I N = 10 ka, O = 89 mm 0-102 A MOUNTING HOLE FOR 1/2" or 12 mm O HARDWARE A 65 102-127 14 43 23 30 23 30 14 B Figure 4. UltraSIL polymer-housed VariSTAR surge arrester with optional insulated mounting bracket, and disconnector. B Figure 6. UltraSIL polymer-housed VariSTAR surge arrester as in Figure 4 with NEMA crossarm hanger, see Figure 8. 30 30 C RATED CANTILEVER STRENGTH IS 5 ka = 450 Nm 10 ka = 450 Nm H SPACING BETWEEN SHEDS IS 27 mm (All Ratings) MOUNTING HOLE FOR 1/2" or 12 mm O HARDWARE MAXIMUM PULL STRENGTH (Tension) IS 5,000 N. 28 28 14 B Figure 5. UltraSIL polymer-housed VariSTAR surge arrester without disconnector, for base or cable riser mounting (arrester may be horizontal or vertical with either end at line potential). Figure 7. UltraSIL polymer-housed VariSTAR surge arrester with optional disconnector mounting bracket (no disconnector). 7
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Table 6. Dimensional Data - UNS and UHS Table 7. Minimum Recommended Clearances U r 3-10 12-36 Housing Designation (Digits 6 & 7 Table 9) Dimensions - Figures 4-7 page 7 (mm) A B C H 03 162 105 146 140 04 190 105 174 168 05 218 105 202 196 06 246 105 230 224 07 272 105 255 249 08 300 105 283 277 06 246 127 230 224 07 272 127 255 249 08 300 127 283 277 09 325 127 308 302 10 353 127 336 330 11 381 127 364 358 12 406 127 390 384 13 434 127 418 412 14 462 127 446 440 15 488 127 471 465 16 499 17 527 18 555 19 583 20 611 21 639 U r Arrester Rating rms) Clearances* Minimum Recommended (mm) UNS I n = 5 ka Phase-to- Ground Phase-to- Phase UHS I n = 10 ka Phase-to- Ground 3 70 95 76 108 6 95 127 102 140 9 127 165 133 178 10 127 165 133 178 12 146 184 152 197 15 165 210 171 222 18 229 273 235 286 21 229 273 235 286 24 267 324 273 337 27 267 324 273 337 30 267 324 273 337 33 318 400 324 413 36 318 400 324 413 Phase-to- Phase * All clearances are measured between centerlines of arresters or from centerline to earth. Table 8. Catalog Numbers VariSTAR Distribution-Class Surge Arresters Arrester Rating With Isolator and Insulated Hanger (Figure 3) With Isolator, Insulated Hanger and NEMA Cross-Arm Bracket (Figure 4) With Insulated Hanger Without Isolator (Figure 6) 3 U*S0303AFDV1AA1 U*S0303AFDV1BA1 U*S0303AFAV1AA1 6 U*S0604AFDV1AA1 U*S0604AFDV1BA1 U*S0604AFAV1AA1 9 U*S0905AFDV1AA1 U*S0905AFDV1BA1 U*S0905AFAV1AA1 10 U*S1005AFDV1AA1 U*S1005AFDV1BA1 U*S1005AFAV1AA1 12 U*S1206AFDV1AA1 U*S1206AFDV1BA1 U*S1206AFAV1AA1 15 U*S1507AFDV1AA1 U*S1507AFDV1BA1 U*S1507AFAV1AA1 18 U*S1808AFDV1AA1 U*S1808AFDV1BA1 U*S1808AFAV1AA1 21 U*S2109AFDV1AA1 U*S2109AFDV1BA1 U*S2109AFAV1AA1 24 U*S2410AFDV1AA1 U*S2410AFDV1BA1 U*S2410AFAV1AA1 27 U*S2711AFDV1AA1 U*S2711AFDV1BA1 U*S2711AFAV1AA1 30 U*S3012AFDV1AA1 U*S3012AFDV1BA1 U*S3012AFAV1AA1 33 U*S3313AFDV1AA1 U*S3313AFDV1BA1 U*S3313AFAV1AA1 36 U*S3614AFDV1AA1 U*S3614AFDV1BA1 U*S3614AFAV1AA1 * Digit 2 Option: N = Normal-Duty, H = Heavy-Duty Note: All catalog numbers listed above include a universal wildlife protector. 8
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Table 9. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed VariSTAR Surge Arresters 1 2 3 4 5 6 7 U S 8 9 10 11 12 13 14 15 Catalog Number Digits: 1 = UltraSIL Polymer-Housed VariSTAR Surge Arrester U 2 = Arrester Class: N = In = 5 ka H = In = 10 ka, Class 1 3 = Arrester Type: S = VariSTAR 4 & 5 = Arrester Rating Ur (Uc): 03 = 3 kv (2.55 kv) 15 = 15 kv (12.7 kv) 27 = 27 kv (22.0 kv) 06 = 6 kv (5.1 kv) 18 = 18 kv (15.3 kv) 30 = 30 kv (24.4 kv) 09 = 9 kv (7.65 kv) 21 = 21 kv (17.0 kv) 33 = 33 kv (27.0 kv) 10 = 10 kv (8.4 kv) 24 = 24 kv (19.5 kv) 36 = 36 kv (29.0 kv) 12 = 12 kv (10.2 kv) 6 & 7 = Housing Options Per Arrester Rating Select from Table below. Ù = Standard Housing O = Housing Options Digits 6 & 7 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 Total Leakage Distance (mm) 183 256 330 404 477 551 625 698 772 846 919 993 1067 1140 1214 1288 1361 1435 1509 Arrester Rating rms) 3 Ù O 6 Ù O O 9 Ù O O O 10 Ù O O O 12 Ù O O O O 15 Ù O O O O O 18 Ù O O O O O O 21 Ù O O O O O 24 Ù O O O O O O 27 Ù O O O O O O O 30 Ù O O O O O O O O 33 Ù O O O O O O O O 36 Ù O O O O O O O Notes: 1. Protected leakage distance is approximately 45% of total leakage distance (mm). 2. Total leakage distance shown includes 40 mm of the insulated base/mounting bracket. 9
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Table 9. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed VariSTAR Surge Arresters (continued) 1 2 3 4 5 6 7 U S 8 9 10 11 12 13 14 15 8 = Line Stud and Lead Options: 12 mm Line Terminal Options all threaded studs are 12 mm x 30 mm long (except options L and M), stainless steel. A = without line lead B = with 300 mm long, 5 mm diameter E = with 450 mm long, 5 mm diameter H = with 750 mm long, 5 mm diameter insulated lead wire insulated lead wire insulated lead wire C = with 300 mm long, 5 mm diameter F = with 450 mm long, 5 mm diameter J = with 750 mm long, 5 mm diameter insulated lead wire having insulated lead wire having insulated lead wire having (1) ring terminal (1) ring terminal (1) ring terminal D = with 300 mm long, 5 mm diameter G = with 450 mm long, 5 mm diameter K = with 750 mm long, 5 mm diameter insulated lead wire having insulated lead wire having insulated lead wire having (2) ring terminals (2) ring terminals (2) ring terminals L = with 45 mm long stud, without insulated lead wire (will not allow use of universal wildlife protector) M = with 65 mm long stud, without insulated lead wire (will not allow use of universal wildlife protector) 3/8" Line Terminal Options all threaded studs are 3/8" x 1-3/16" long, stainless steel. 0 = without line lead 9 = Line Terminal Accessories 1 = with 12" #6 AWG insulated lead wire 4 = with 18" #6 AWG insulated lead wire 7 = with 30" #6 AWG insulated lead wire 2 = with 12" #6 AWG insulated lead 5 = with 18" #6 AWG insulated lead 8 = with 30" #6 AWG insulated lead wire having (1) ring terminal wire having (1) ring terminal wire having (1) ring terminal 3 = with 12" #6 AWG insulated lead 6 = with 18" #6 AWG insulated lead 9 = with 30" #6 AWG insulated lead wire having (2) ring terminals wire having (2) ring terminals wire having (2) ring terminals All line terminal accessory hardware is stainless steel (12 mm or 3/8" Ø, as required for digit 8) 45/65 mm C = No Hardware F= Nut, Wire Clamp & Universal L = 2 each: Nuts, Flat Washers & R = Nut & Wire Clamp Wildlife Protector Lock Washers (Requires L or M in Digit 8) S = Nut, Lock Washer & T = Nut, Lock Washer (Also for U = Nut & 2 Wire Clamps V = Wire clamp, Nut, & Flat Washer Universal Wildlife Protector leads with ring terminals, see (Also for leads with ring Digit 8) terminals, see Digit 8) Notes: 1. Wire clamps F, R, and U will accommodate #10 solid to 2/0 AWG or to 4 mm solid diameter wire. Wire clamp V will accommodate 6 mm solid or up to 14 mm diameter stranded conductor. 2. Maximum allowable torque on line terminal is 27 Nm. 3. The universal wildlife protector may only be used with 30 mm or 1-3/16 length stud. 10
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Table 9. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed VariSTAR Surge Arresters (continued) 1 2 3 4 5 6 7 U S 8 9 10 11 12 13 14 15 10 = Ground Terminal Options 12 mm ground terminal options With ground lead disconnector and stainless steel stud length of D = 12 mm Ø x 25 mm (Requires 1 in digit 12) Without ground lead disconnector, stainless steel stud length of A = 12 mm Ø x 30 mm B = 12 mm Ø x 45 mm C = 12 mm Ø x 65 mm 3/8" ground terminal options With ground lead disconnector and stainless steel stud length of 1 = 3/8" Ø x 1" (Requires "1" in digit 12) Without ground lead disconnector, stainless steel stud length of 0 = 3/8" Ø x 1-3/16" 11 = Ground Terminal Hardware All ground terminal accessory hardware is stainless steel (12 mm or 3/8" Ø, as required for digit 10) B = No Hardware V = Wire Clamp and Nut W = Washer, (Shown with optional discon- (Shown with optional Lock Washer, and Nut nector and Insulated mounting disconnector and bracket) Insulated mounting bracket) Note: Maximum allowable torque on ground terminal is 27 Nm. 12 = Bracket Configurations 0 = Base Mounted Arrester 1 = Insulated Mounting Bracket 2 = Conductive Mounting Bracket 3 = Conductive Mounting Bracket (Required with optional For 3/8" Hardware For 12 mm Hardware disconnector) (Requires 0 in Digit 10 and (Requires A, B or C in (Available only if Digits 6 & 7 are W in Digit 11 ) Digit 10 and W in Digit 11) Housing Options 15 or less*) See Figure 10 for dimensional See Figure 11 for dimensional * For more information contact information. information. your Eaton representative. 13 = Mounting Options A = Without a Mounting Bracket B = NEMA Crossarm Hanger (Mounting Hardware Included) (Requires "1", "2" or "3" in Digit 12) See Figure 8 for dimensional information. 11
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Table 9. UltraQUIK Catalog Numbering System for UltraSIL Polymer-Housed VariSTAR Surge Arresters (continued) 1 2 3 4 5 6 7 U S 8 9 10 11 12 13 14 15 12 & 13 = Double Digit Mounting Options with Ground Terminal Wildlife Guard E8 = Ground Terminal Wildlife Guard, Insulated Hanger (Shown with optional isolator), NEMA cross-arm bracket (Arrester Mounting Hardware Included) Refer to Figures 8 and 13 for dimensional information 14 = Nameplate Information, See Figures 13 and 14 Nameplate information is per IEC 60099-4. Auxiliary nameplates are available in the following languages: A = English B = Español Mexico C = Español Americas D = Português Americas E = Espa ñol Europa F = Português Europa G = Polski H = Français I = Norsk J = Suomeksi K = Greek L = Italiano M = Russian 15 = Packaging. 1 = Individual carton. Each arrester with accessories is shipped in an individual cardboard carton. Individual cartons are packed within a heavy duty quadwall carton having a skid bottom and suitable for double stacking within an ocean shipping container. 2 = Individual carton. Each arrester is shipped in an individual cardboard carton. Individual cartons are stacked on a pallet and shrink wrapped, suitable for shipment within NAFTA. Quantities per pallet may be adjusted to meet shipping requirements. 12
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Accessories for the UltraSIL polymer-housed VariSTAR surge arrester 1.25 ZERO To 4.00.344 6.75 4.50.438 SQUARE 4.12 To 5.15 1 /2" HARDWARE.438 SQUARE HOLE 2.56.500 3 /8" HARDWARE 1.50 Figure 8. NEMA crossarm hanger can be specified with a "B" in digit 13 (all dimensions are as required to be in inches, per NEMA ). 13 114 170 9 13 114 170 32 32 11 SQUARE HOLE (2) 13 mm O 11 SQUARE 8 13 GALVANIZED STEEL (All dimensions in mm) 8 13 GALVANIZED STEEL (All dimensions in mm) Figure 9. Conductive base mounting for use with 3/8 hardware. Can be specified with a "2" in digit 12. (Requires 0, "A", "B", or "C" in digit 10, W in digit 11.) Figure 10. Conductive base mounting for use with 12 mm hardware. Can be specified with a "3" in digit 12. (Requires "0", A, B or C in digit 10, W in digit 11.) 13
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters 20 UNIVERSAL VALVE OPENING UNIVERSAL VALVE OPENING 56 64 SLOTS MAY BE CUT HERE 26 UNIVERSAL VALVE OPENING 152 SIDE VIEW (All dimensions in mm) TOP VIEW Figure 11. Universal wildlife protector for line terminal (catalog number AV346X1C) adds 5 mm to arrester height above line terminal stud. To be used only with 3/8" or 12 mm Ø line hardware of standard length, 1-3/16" and 30 mm respectively. 199 12 ø 75 50 53 42 96 Figure 12. Optional line terminal wildlife guard (catalog number AV698X1C). (All dimensions in mm.) 87 80 Figure 13. Optional ground terminal wildlife guard (catalog number AV731X1C). (All dimensions in mm.) Left shows attachment of ground terminal wildlife guard, right images shows ground terminal wildlife guard completely installed. 14
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN UNS RATING (U r ) kv MMYY 5 ka MCOV (U c ) kv Assembled in Mexico UltraSIL VariSTAR DIST. ARRESTER Figure 14. In = 5 ka, UNS Nameplate stamped in stainless steel top cap. VARISTAR SURGE ARRESTER ULTRASIL TYPE UNS-ZNO IN = 5 ka IEC 60099-4 P.R. = 20 ka sym (ENGLISH) PARARRAYOS VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka CEI 60099-4 (ESPANOL - EUROPA) Ur = kv Uc = kv AdP = 20 ka sim APARTARRAYOS VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka IEC 60099-4 (ESPANOL - MEXICO) Ur = kv Uc = kv AdP = 20 ka sim DESC. DE SOBRET. VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka IEC 60099-4 (PORTUGUEˆS - EUROPA) LdeS = 20 ka sim PARARRAYOS VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka IEC 60099-4 (ESPANOL - AMERICAS) Ur = kv Uc = kv AdP = 20 ka sim OGRANICZNIK PRZEPIEC VARISTAR ULTRASIL TYP UNS-ZNO IN = 5 ka IEC 60099-4 Pr = 20 ka sym (POLSKI) PARA-RAIOS VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka IEC 60099-4 (PORTUGUEˆS - AMERICAS) Ur = kv Uc = kv Sp = 20 ka sim PARAFOUDRE VARISTAR MODELE ULTRASIL UNS-ZNO IN = 5 ka CEI 60099-4 (FRANÇAIS) Ur = kv Uc = kv LdP = 20 ka sym VARISTAR OVERSPENNINGSAVLEDER ULTRASIL TYPE UNS-ZNO IN = 5 ka IEC 60099-4 KORTSLUTTKAP = 20 ka sym (NORSK) ALEXIKEPAYNO M.T. VARISTAR TYPOS ULTRASIL UNS - ZNO IN =5 ka KLASH 1 IEC 60099-4 EKT PIES = 20 ka Sym (GREEK) VARISTAR YLIJÄNNITESUOJA ULTRASIL TYYPPI UNS-ZNO IN = 5 ka IEC 60099-4 RTV = 20 ka sym (SUOMEKSI) SCARICATORE M.T. VARISTAR TIPO ULTRASIL UNS-ZNO IN = 5 ka CEI 60099-4 P.R. = 20 ka sym (ITALIANO) (RUSSIAN) Figure 15. In = 5 ka, UNS Auxiliary Nameplates. 15
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters UHS RATING (Ur) kv 10 ka MCOV (Uc) kv MMYY Assembled in Mexico UltraSIL VariSTAR DIST. ARRESTER Figure 16. In = 10 ka, Class 1, UHS Nameplate stamped in stainless steel top cap. VARISTAR SURGE ARRESTER ULTRASIL TYPE UHS-ZNO IN = 10 ka CLASS 1 IEC 60099-4 P.R. = 20 ka sym (ENGLISH) PARARRAYOS VARISTAR TIPO ULTRASIL UHS-ZNO IN = 10 ka CLASE 1 CEI 60099-4 (ESPANOL - EUROPA) Ur = kv Uc = kv AdP = 20 ka sim APARTARRAYOS VARISTAR TIPO ULTRASIL UHS-ZNO IN = 10 ka CLASE 1 IEC 60099-4 (ESPANOL - MEXICO) Ur = kv Uc = kv AdP = 20 ka sim DESC. DE SOBRET. VARISTAR TIPO ULTRASIL UHS-ZNO IN = 10 ka CLASSE 1 IEC 60099-4 LdeS = 20 ka sim (PORTUGUEˆS - EUROPA) PARARRAYOS VARISTAR TIPO ULTRASIL UHS-ZNO Ur = kv Uc = kv IN = 10 ka CLASE 1 IEC 60099-4 AdP = 20 ka sim (ESPANOL - AMERICAS) OGRANICZNIK PRZEPIEC VARISTAR ULTRASIL TYP UHS-ZNO IN = 10 ka KLASA 1 IEC 60099-4 Pr = 20 ka sym (POLSKI ) PARA-RAIOS VARISTAR TIPO ULTRASIL UHS-ZNO IN = 10 ka CLASSE 1 IEC 60099-4 (PORTUGUEˆS - AMERICAS) Ur = kv Uc = kv Sp = 20 ka sim PARAFOUDRE VARISTAR MODELE ULTRASIL UHS-ZNO IN = 10 ka CLASSE 1 IEC 60099-4 (FRANÇAIS) Ur = kv Uc = kv LdP = 20 ka sym VARISTAR OVERSPENNINGSAVLEDER ULTRASIL TYPE UHS-ZNO IN =10 ka KLASSE 1 IEC 60099-4 KORTSLUTTKAP = 20 ka sym (NORSK) VARISTAR YLIJÄNNITESUOJA ULTRASIL TYYPPI UHS-ZNO IN = 10 ka LUOKKA 1 IEC 60099-4 RTV = 20 ka sym (SUOMEKSI) ALEXIKEPAYNO M.T. VARISTAR TYPOS ULTRASIL UHS - ZNO IN = 10 ka IEC 60099-4 EKT PIES = 20 ka Sy m (GREEK) SCARICATORE M.T. VARISTAR TIPO ULTRASIL UHS-ZNO IN = 10 ka CLASSE 1 IEC 60099-4 P.R. = 20 ka sym (ITALIANO) (RUSSIAN) Figure 17. In = 10 ka, Class 1, UHS Auxiliary Nameplates. 16
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN Additional information MN235XXXEN, UltraSIL Polymer-Housed VariSTAR Surge Arresters IEC 60099-4 for MV Systems to 36 kv Installation Instructions B235-08022, Superior Protection for Arresters and Wildlife CP0504, Design Test Report Summary, 5 ka CP0606, Design Test Report Summary, 10 ka CP1210*, CESI Water Immersion Test for Isolator, IEC 60099-4, Edition 2.2 (2009-05) CP1211*, CESI Isolator Disconnector Operation Test for Isolator, IEC 60099-4, Edition 2.2 (2009-05) CP1212*, CESI Long-Duration Current Impulse Withstand Test for Isolator, IEC 60099-4, Edition 2.2 (2009-05) CP1213*, CESI Operating Duty Test for Isolator, IEC 60099-4, Edition 2.2 (2009-05) * Contact your Eaton representative. 17
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters 18
UltraSIL polymer-housed VariSTAR surge arresters Catalog Data CA235029EN 19
Catalog Data CA235029EN UltraSIL polymer-housed VariSTAR surge arresters Eaton 1000 Eaton Boulevard Cleveland, OH 44122 United States Eaton.com Eaton s Cooper Power Systems Division 2300 Badger Drive Waukesha, WI 53188 United States Eaton.com/cooperpowerseries 2016 Eaton All Rights Reserved Printed in USA Publication No. CA235029EN Eaton is a registered trademark. All other trademarks are property of their respective owners.