Vertical Machining Center www.toyoda.com Corporate Headquarters 316 W. University Drive Arlington Heights, IL 60004 Tel: (847) 253-0340 Fax: (847) 253-0540 E-mail: info@toyoda.com Toyoda Northeast Tech Center 577 Hartford Turnpike, Suite B Shrewsbury, MA 01545 Tel: (847) 253-0340 Toyoda Upper Midwest Tech Center 711 5th Street SW, Suite 2 New Brighton, MN 55112 Tel: (847) 253-0340 Remanufactured Products Division 51300 W. Pontiac Trail Wixom, MI 48393 Tel: (847) 253-0340 Vertical Machining Center Toyoda Machinery Mexico Ave. Gonzalitos 460 Sur Local 27 Col. San Jeronimo Monterrey, N.L. C.P. 64640 Tel: 01152(81) 81231116 2014A2000-CP Your local distributor is: Scan this QR code with your mobile phone to learn more about Toyoda vertical machining centers. a Strategic Alliance Company
Built for Reliability 4 Large Machining Range Solidly Constructed Framework Boxway Design Hybrid Guideway Design Efficient Chip Removal Precision Handscraping Built for Speed and Power 8 High-Performance Spindles Spindle Options Automatic Tool Changer Powerful Drive Motors Built for the Operator 11 Advanced Control System Contents Specifications 12 The Toyoda Difference 15 The FV Series of vertical machining centers maintains the utmost accuracy on heavy-duty cuts. Engineered to precisely maneuver through challenging material, this series delivers long-lasting accuracy and durability.
Z axis Solidly Constructed Framework The FV Series features a Meehanite cast iron base with a low center of gravity, and an extra wide, inverted Y-shaped column. Superior to ordinary cast iron, the Meehanite bed has a higher density and offers uniform soundness. These characteristics give the casting greater tensile strength and better vibration-dampening capabilities for more robust machining. Y axis X axis * Machine structure for FV965, FV1165, FV1365, FV1565, FV1480 & FV1680 models. Four Y-Axis Boxway Design The FV Series is equipped with four hardened and ground box guideways in the Y axis. These guideways maximize rigidity for heavy workpieces that require powerful cuts. Way spacing is wider than competitor s designs and increase the vibration dampening capability of the X and Y axes. Built for Reliability Largest In Class Hybrid Guideway Design The FV1890 and FV2090 models offer a hybrid design of box guideways and cylindrical roller guideways. With more contact than traditional roller bearings, these cylindrical guideways excel at speed and accuracy for large-part machining. Y axis Z axis X axis Built for Reliability Wide Machining Range The travel, table size, and table loading capacity of FV machines are best in class, making it possible to machine a diverse range of workpieces. * Machine structure for FV1890 & FV2090 models. STROKE Unit FV965 FV1165 FV1365 FV1565 FV1480 FV1680 FV1890 FV2090 X-axis Travel in (mm) 35.4 (900) 43.3 (1,100) 51.2 (1,300) 59.1 (1,500) 55.1 (1,400) 63.0 (1,600) 70.9 (1,800 ) 78.7 (2,000) Y-axis Travel in (mm) 25.6 (650) 31.5 (800) 35.4 (900) Z-axis Travel in (mm) 23.6 (600) 27.6 (700) 31.5 (800) 35.4 (900) TABLE Table Size (X axis) in (mm) 43.3 (1,110) 51.2 (1,300) 57.1 (1,450) 65.0 (1,650) 61.0 (1,550) 68.9 (1,750) 76.8 (1,950) 84.6 (2,150) Table Size (Y axis) in (mm) 25.6 (650) 31.5 (800) 35.4 (900) Table Load Capacity lb (kg) 1,985 (900) 1,100 (2,425) 2,866 (1,300) 3,306 (1,500) 3,960 (1,800) 4,400 (2,000) 4,840 (2,200) 4 5
Built for Reliability Reliability Toyoda s vertical machining centers are manufactured to strict quality assurance standards for lasting performance. Each machine must pass a rigorous inspection before leaving our factory. Efficient Chip Removal The FV machines are designed to have a high volume of coolant flow across the bed for chip managment. Working in conjunction with the angled bed, the coolant flushes the chips into dual, screw-type augers. This low-maintenance setup efficiently carries the chips to the hinged, belt-type conveyor. Built for Reliability Precision Handscraping All precision contact surfaces are handscraped for long-term accuracy and durability. On the FV Series, over 56 metal-to-metal surfaces are trued, including the highly critical slideway, ball nut and spindle mounting faces. Ball Bar Inspection Laser Alignment Structural Rigidity 46 7
Gear-Driven 8,000 RPM, CAT40 for FV965, FV1165, and FV1365 Torque: N m (ft-lb) 460 (339) 457 (337) 373 (275) 359 (265) 240 (177) 119 (88) 117 (86) 95 (70) Continuous Output: kw (hp) 23.9 (32) 18.5 (25) 17.9 (24) 15 (20) 11.9 (16) 11.2 (15) 6 (8) 0 385 1,500 2,000 4,000 6,000 8,000 Spindle speed min- 1 (rpm) Built for Speed and Power Powerful Spindle Gear-Driven 8,000 RPM, CAT40 for FV1565 Torque: N m (ft-lb) 460 (339) 457 (337) 373 (275) 359 (265) 240 (177) 119 (88) 117 (86) 95 (70) Continuous Output: kw (hp) 23.9 (32) 18.5 (25) 17.9 (24) 15 (20) 11.9 (16) 11.2 (15) 6 (8) Torque: N m (ft-lb) 639 (471) Gear-Driven 6,000 RPM, CAT50 for FV1565 556 (410) 479 (353) 468 (345) 319 (235) 160 (118) 140 (103) 118 (87) Continuous Output: kw (hp) 29.8 (40) 23.9 (32) 22 (30) 18.5 (25) 11.9 (16) 6 (8) Built for Speed and Power 0 385 1,500 2,000 4,000 6,000 8,000 Spindle speed min- 1 (rpm) 0 379 1,500 3,000 4,500 6,000 Spindle speed min- 1 (rpm) 0 High-Performance Spindles The FV Series robust, cast iron headstock is paired with a precision belt- or gear-driven spindle. All spindle options offer high revolution accuracy, thermal stability, and maximum vibration dampening characteristics. Enlarged spindle bearings allow for the precise machining of greater load capacities. As a standard Toyoda package, all spindle selections have 300 psi coolant through spindle. Gear-Driven 6,000 RPM, CAT50 for FV1480, FV1680, FV1890, and FV2090 Torque: N m (ft-lb) Output: kw (hp) 800 (590) 29.8 (40) 658 (485) 599 (442) 556 (410) 400 (295) 26.8 (36) 26 (35) 22 (30) 17.9 (24) 199 (147) 164 (121) 140 (103) Continuous 8.9 (12) 0 379 1,500 3,000 4,500 6,000 Spindle speed min- 8 9 1 (rpm) 0
Automatic Tool Changer The FV Series uses a random access, bidirectional automatic tool changer. Tool-to-tool change time is three seconds. FV965, FV1165, FV1365, FV1565 The CAT40 model has a standard capacity of 32 tools (optional 40). The CAT50 model, as shown below, has a standard capacity of 30 tools (optional 40). FV1480, FV1680 With the greatest number of pockets, these models have a standard capacity of 40 tools (optional 60). FV1890, FV2090 These models are equipped with a magazine for 30 tools (optional 40). Powerful Drive Motors Large AC servo motors in the X, Y, and Z axes are controlled by an advanced digital signal that allows for faster positioning feedback processing. The motors are connected to the ballscrew with axial couplings, which support high thrust loads and instantaneous response. This design reduces backlash for a smoother surface finish and better accuracy. Combined with precision ballscrews, this technology eliminates the need for a Z-axis counterbalance. The thick ballscrews are pre-tensioned and supported by angular contact thrust bearings for repeatability and thermal stability. Built for Speed and Power Workability FV machines are designed with features that contribute to the operator s ease of use and productivity. The wide door opening simplifies loading and unloading of the workpiece, while the machine s left and right doors can be easily accessed for maintenance. This series is also prepped for fourth axis machining, giving shops greater flexibility for future projects. Built for the Operator Advanced Control System The FV Series relies on the Fanuc 0i MD control. With more standard functions than most, Toyoda s CNC specifications include additional features, such as custom macro common variables, cylindrical interpolation, jerk control, Manual Guide i, and 200 pairs of tool offsets. All FV Series controls are 4 + 1 capable. 10 11
STROKE Unit FV965 FV1165 FV1365 FV1565 FV1480 FV1680 FV1890 FV2090 X-axis Travel in (mm) 35.4 (900) 43.3 (1,100) 51.2 (1,300) 59.1 (1,500) 55.1 (1,400) 63.0 (1,600) 70.9 (1,800 ) 78.7 (2,000) Y-axis Travel in (mm) 25.6 (650) 31.5 (800) 35.4 (900) TABLE Z-axis Travel in (mm) 23.6 (600) 27.6 (700) 31.5 (800) 35.4 (900) Distance from Spindle Nose to Table Top in (mm) 4.9-28.5 (125-725) 7.8-35.4 (200-900) 7.8-39.4 (200-1,000) Distance from Spindle Center to Column in (mm) 25.6 (650) 31.5 (800) 35.4 (900) TABLE Table Size (X axis) in (mm) 43.3 (1,110) 51.2 (1,300) 57.1 (1,450) 65.0 (1,650) 61.0 (1,550) 68.9 (1,750) 76.8 (1,950) 84.6 (2,150) A Table Size (Y axis) in (mm) 25.6 (650) 31.5 (800) 35.4 (900) 30 18 Table Load Capacity lb (kg) 1,985 (900) 1,100 (2,425) 2,866 (1,300) 3,306 (1,500) 3,960 (1,800) 4,400 (2,000) 4,840 (2,200) Table T-Slot Size in (mm) 0.71 x 4.92 x 5 (18 x 125 x 5) 0.71 x 5.9 x 5 (18 x 150 x 5) 0.87 x 6.9 x 5 (22 x 175 x 5) (width x distance x quantity) 34 20 SPINDLE Specifications D Unit FV965 FV1165 FV1365 FV1565 A mm (in) 1,100 (43.3) 1,300 (51.2) 1,450 (57) 1,650 (65) B mm (in) 650 (25.6) C mm (in) 125 (4.9) D mm (in) 75 (2.9) Unit FV1480 FV1680 FV1890 FV2090 A mm (in) 1,100 (43.3) 1,300 (51.2) 1,450 (57) 1,650 (65) B mm (in) 650 (25.6) C mm (in) 125 (4.9) D mm (in) 75 (2.9) Standard Features: C C B C C 13 Spindle Motor (cont. /.) hp (kw) 20 / 25 (15 / 18.5) CAT40: 20 / 25 (15 / 18.5), CAT50: 25 / 30 (18.5 / 22) 30 / 35 (22 / 26) Spindle Speed RPM CAT40: 8,000, 15,000, CAT50: 6,000 6,000 Spindle Output Torque ft-lb (Nm) 339 (460) CAT40: 339 (460), CAT50: 410 (556) 485 (658) Spindle Taper CAT40, CAT50 CAT50 Spindle Bearing Diameter in (mm) CAT40: 2.95 (75), CAT50-3.35 (85) 3.94 (100) 4.33 (110) FEEDS Rapid Feed Rate (X,Y axes) ipm (m/min) 1,181 (30) 945 (24) 787 (20) Rapid Feed Rate (Z axis) ipm (m/min) 945 (24) 708 (18) Maximum Cutting Feed Rate ipm (m/min) 945 (24) 708 (18) TOOL MAGAZINE Tool Magazine Capacity pockets CAT40: 32 (Opt. 40), CAT50: 30 (Opt. 40) 40 (Opt. 60) 30 (Opt. 40) Maximum Tool Diameter / Adjacent Pocket Empty in (mm) CAT40: 2.99 / 5.0 (76 / 127), CAT50: 5.0 / 9.0 (127 / 229) 5.0 / 9.0 (127 / 229) Maximum Tool Length in (mm) CAT40: 9.8 (250), CAT50-11.8 (300) 11.8 (300) Specifications Maximum Tool Weight lb (kg) CAT40: 15.4 (7), CAT50-33 (15) 33 (15) Tool Taper CAT40, CAT50 CAT50 Tool Change Time (tool-to-tool) sec 3 ACCURACY 4th Axis Prewire Additional Options: CTS System with Tank Spindle Oil Chiller Positioning Accuracy in (mm) ±.0002 (±.005) Repeatability in (mm) ±.0001 (±.003) UTILITIES Total Power Required v 220 Total kva Required kva 35 50 Air Pressure psi 100 DIMENSIONS Auto Tool Length Measurement Pallet Changer Additional Axes Machine Height in (mm) 115.7 (2,940) 131.6 (3,342) 136.9 (3.378) 142.5 (3,620) Floor Space (length x width) in (mm) 159.4 x 160.2 (4,048 x 4,068) 169.6 x 160.2 (4,308 x 4,068) 186.5 x 160.2 (4,738 x 4,068) 205.4 x 160.2 (5,218 x 4,068) 201.3 x 172.2 (5,113 x 4,374) 217.2 x 172.2 (5,516 x 4,374) 255.1 x 194.8 (6,480 x 4,948) Weight lb (kg) 15,432 (7,000) 15,873 (7,200) 16,755 (7,600) 17,857 (8,100) 26,455 (12,000) 35,273 (16,000) 48,501 (22,000) 50,705 (23,000) CONTROL Fanuc 0i MD High Pressure CTS Machine Touch Probe 12 13
Specifications 14 WORK ENVELOPE TRAVEL UNIT FV965 FV1165 FV1365 FV1565 FV1480 FV1680 FV1890 FV2090 A in (mm) 43.3 (1,100) 51.2 (1,300) 57.1 (1,450) 64.9 (1,650) 61 (1,550) 68.9 (1,750) 77.6 (1,970) 84.6 (2,150) B in (mm) 17.7 (450) 21.7 (550) 25.6 (650) 29.5 (750) 27.6 (700) 31.5 (800) 35.4 (900) 39.4 (1,000) C in (mm) 17.7 (450) 15 (380) 16.5 (420) 18.1 (460) 20.2 (513) 25.4 (645) 21.5 (545) D in (mm) 25.6 (650) 31.5 (800) 35.4 (900) E in (mm) 12.8 (325) 15.7 (400) 17.7 (450) F in (mm) 5.5 (140) 8.5 (217) 9.5 (242) 11.8 (300) G in (mm) 23.4 (595) 27.4 (695) 31.3 (795) 35.2 (894) H in (mm) 5.1 (130) 8.07 (205) J (Min. - Max.) in (mm) 4.9-28.5 (125-725) FLOOR SPACE 7.9-35.4 (200-900) 7.9-39.4 (200-1,000) 7.9-43.3 (200-1,100) UNIT FV965 FV1165 FV1365 FV1565 FV1480 FV1680 FV1890 FV2090 A in (mm) 44.1 (1,120) 52 (1,320) 57.9 (1,470) 65.7 (1,670) 61.8 (1,570) 69.7 (1,770) 77.6 (1,970) B in (mm) 115.7 (2,940) 126 (3,200) 142.9 (3,630) 161.8 (4,110) 159.4 (4,050) 175.2 (4,450) 208.7 (5,300) C in (mm) 112.4 (3,110) 132.7 (3,370) 150 (3,800) 168.9 (4,290) 167.3 (4,250) 183.1 (4,650) 216.5 (5,500) D in (mm) 32 (812) 30 (762) 31.6 (803) 33.5 (850) E in (mm) 35.4 (900) 39.4 (1,000) 40.8 (1,036) 42.9 (1,090) F in (mm) 28.5 (725) 35.4 (900) 39.4 (1,000) 43.3 (1,100) G in (mm) 83.5 (2,120) 95.9 (2,435) 98.7 (2,506) 106.3 (2,700) H in (mm) 115.7 (2,940) 131.6 (3,343) 136.9 (3,478) 142.5 (3,620) I in (mm) 41.3 (1,050) 38.6 (980) 41.3 (1,050) J in (mm) 24.4 (620) K in (mm) 93.3 (2,370) 122 (3,100) 123.6 (3,140) 129.9 (3,300) L in (mm) 95.5 (2,425) 114.6 (2,910) 120.3 (3,056) 126.3 (3,210) The information provided herein should not be construed as a contract. Product designs are subject to change without prior notice. Available machines or machines shown may vary depending on optional equipment or design variations. Some product features may be photographed with guarding removed for purposes of illustration only. Machinery should never be operated without all proper safety devices in place and functioning. Production Experience Toyoda is one of the world s largest machine tool builders, but we also have a successful production side to our business. Every year, Toyoda manufactures and sells more than $1.5 billion in steering and driveline systems to automotive OEMs around the world. This gives our company unique insight into the shop floor challenges our customers face every day. Proven Technology Our experience with high-volume production helps us design and build machine tools that perform under pressure. We continually refine processes, build reliable machines, and test them in our own factories. When you decide to buy a Toyoda machining center or grinding machine for your business, you can be confident that you are investing in proven technology. Customer Support Toyoda works closely with its nationwide dealer network to keep local service engineers on call. In addition, our own factory-trained service engineers are stationed across the U.S., Canada, and Mexico, should you ever need them. Our extensive spare parts inventory ($20 million) ensures that virtually any replacement part will be shipped to you in 24 hours. THE TOYODA DIFFERENCE Toyoda Machinery USA Toyoda Machinery USA is headquartered just northwest of Chicago in Arlington Heights, Illinois. Our office in Monterrey, Mexico proudly serves Toyoda s Latin American market, while our Minnesota- and Massachusetts-based tech centers cater to their respective regions. Toyoda s Remanufactured Products Division, located just outside Detroit in Wixom, Michigan, provides rebuild, remanufacturing, and service support for the machine tool industry. WELE: A Toyoda Strategic Alliance Company Toyoda and WELE are key components of JTEKT Corporation s machine tool offering. As 40% owner of WELE Mechatronics in Taiwan, JTEKT ships vertical machining centers, bridge- and gantry-type mills, and other products from WELE throughout the world. Toyoda Machinery USA, together with the WELE factories, design and build quality machine tools fit for most applications. a Strategic Alliance Company