produtdatsht OLN ompressed air filters - Generation 2 Page of 9 KSI Filtertechnik GmbH Siemensring 54-56 -47877 Willich Tel. +49 2 54 89 08-0 Fax +49 2 54 88-282 www.ksi.eu mail@ksi.eu Reliable high-performance filtration and separation for treating compressed air and gas to the highest industrial quality. ompressed air filters and separators to guarantee the quality of compressed air in modern production processes. Rev 03_047 207 N ll KSI products are manufactured in conformity with IN N ISO 0 Technical modifications and errors excepted
produtdatsht OLN High performance compressed air filters High quality through manufacturer expertise Page 2 of 9 Modern production methods make ever increasing demands on the quality of compressed air. However, the ambient air taken in and compressed by the compressor is heavily contaminated by impurities. Moreover, depending on the compressor Type, the delivered air will contain oil, which is conveyed with the compressed air in fine aerosols, together with impurities from the compressed air network, e.g. rust and scale. In addition, any condensate formed must be removed from the system. The function of the OLN compressed air filter is to remove these impurities and formed condensate, thereby preventing damage to the downstream equipment. KSI Filtertechnik GmbH produces OLN compressed air filters and filter elements in-house. This ensures complete control for safeguarding our certified KSI industrial equipment quality. For that reason our compressed air treatment components satisfy current as well as future market demands. This assurance is provided through long term and continuous cooperation with market specialists, specialised trade channels, the institutes, as well as our ongoing and intensive development work. The heart of every compressed air filter is the filter element (element). This component has to be chosen very carefully to ensure that the filter works according to its purpose. filter can remove, depending on the selected element, solid particles, oil droplets, condensate, oil vapour, odours etc. from the compressed air system. The new filter grades MF, F and SF are specifically designed for the removal of dust particles. The combination of operation security and efficiency in one product is the idea behind the OLN product line. This idea is also envisioned in the OLN high performance filter elements. ll advantages of OLN filter elements are not only feasible when using the element in an OLN compressed air filter, but also when using in nearly all filter housings of other manufacturers available on the market. nother advantage: These filter elements are available for a price which is up to 30% cheaper (compared to filter elements in the market which show equal quality). ompressed air filters of the new generation have several advantages in comparison to former generations. First, the differential pressure is much lower thanks to the removal of the tie rod. This change also simplifies the installation as the element is only placed in the filter housing. n unconvenient mounting via tie rod is no longer needed. nother aspect is about the space under the filter. Formerly the filter bowl needed to be removed before the element could be changed. The filter bowl can be moved to the side directly after turning it out of the filter head now. Function Water separation To provide best quality compressed air a water separator should be installed in front of a compressed air filter. The water separator extracts condensate by using a simple physical law. esides the higher compressed air quality a water separator prolongs the durability of the filter element in the compressed air filter. ompressed air filtration ue to the arch-shaped compressed air inlet the filter volume is completely used and there is up to 75% less flow resistance. The actual filtration is performed by the different layers of the filter element. The compressed air flows through them from inside to outside. In the different layers the different unwanted components of the medium are extracted. ehind the compressed air filter high quality compressed air is ready to use.
produtdatsht OLN High performance compressed air filters Page 3 of 9 OLN ompressed air filters offer a double advantage Reliability. Optimum Operational Reliability ost 2. Maximum ost ffectiveness Filter Housing Filter Housing High-quality cast aluminium with anticor- KSI high-performance filters lower energy rosion coating (on the inside and outside), plus an impact and scratchresi- costs drastically through minimized investment costs and low differential pressure, stant resin powder coating provide while providing maximum efficiency. a corrosion-resistant filter housing. The differential pressure indicator displays ondensate is continually removed via the most economical point in time for a filter the automatic 50 (from GTF/ 200) element change, reducing operational costs. condensation drain. s a user-friendly Ideally sized connections and optimized flow feature the internal pressure can be released via the condensate drain. paths achieve high flow efficiency to avoid pressure losses that increase cost. Highest quality with every OLN OLN filter housings achieve up to filter verified as 00% leak-proof. 75% lower flow resistance compared to housings Filter element Suspension anchoring positions the element securely and reliably. ifferential F I G F with right-angle flow paths. Filter lement The specially designed interior and exterior pressure is reduced due to the removal of OLN support cages achieve up to the tie rod. 45% less differential pressure as compared special compound adhesive securely H with conventional support cyliders. F fixes the end caps to the stainless steel support cages and the filter media. The OLN high performance G F nergy Saving Filter Media The KSI high-performance element achieves media is securely fixed and supported maximum filter surface area through between stainless steel support cages. the specially optimized winding of the filter G The plasticizer-free plastic end caps media. The construction-based surface prevent corrosion. This means no filtration, in contrast to the usual 2-layer efflorescence and no increased bacteria growth. pleated elements, achieves a significantly higher internal surface area (filter depth High Performance Filter media volume) for maximum depth filtration. ue to this very high depth filtration capacity of H The filter drainage layer made of special OLN filter elements the differential fleece stabilizes the filter media and pressure rises very slowly giving long life prevents efflorescence and cracking - and reduced energy costs. meaning it safely counteracts the loss G The media depth volume ensures the highest of filtering action. contaminant removal, whilst allowing I The high-performance filter fleece has a maximum filtration performance. high chemical, mechanical and thermal loading capacity (up to 20 ), and it is hexagonal nut on the outside silicone-free. of the filter housing base facilitates quick and easy service.
produtdatsht OLN High performance compressed air filters Page 4 of 9 ompressed air filter elements Type (activated carbon) at 20 : 0,003 mg/m 3 max. temperature: 70 (effective up to 30 ) Type SM Type MF Type MFO Type FF5 Type VF25 Separation: 0,0 micron Separation: 0, micron Separation: micron Separation: 5 microns Separation: 25 microns at 20 : 0,0 mg/m 3 at 20 : 0, mg/m 3 at 20 : 0,5 mg/m 3 at 20 : 5 mg/m 3 at 20 : 0 mg/m 3 max. temperature: 20 (50 recommended) max. temperature: 20 max. temperature: 20 max. temperature: 20 max. temperature: 20 ompressed air quality achieved with OLN filter elements according to ISO 8573.* lement Type SM MF MFO FF5 VF25 Max. particle Ø [micron] ompressed air class 5 4 3 2 5 4 3 2 5 4 3 2 5 4 3 2 5 4 3 2 Max. residual oil [mg/m 3 ] *OLN high performance filter elements exceed ISO 8573. requirements. artridges Water Separators K ctivated carbon cartridges: Removal of oil vapour and odours, residual oil content 0,003 mg/m 3 (at 20 ) MSK Molecular sieve cartridges: The removal of moisture (ew point to - possible) H atalyst cartridges: For the removal of carbon monoxide (O) WS Water separators yclone separators that safely separate condensate using centrifugal force. lement Type K MSK H Housing KSI artridge artridge artridge GTF70 F5 K F5 MSK F5 H GTF F7 K F7 MSK F7 H GTF F73 K F73 MSK F73 H GTF30 F74 K F74 MSK F74 H
produtdatsht OLN High performance compressed air filters Page 5 of 9 apacities and dimensions compressed air filters Threaded connection Replacement element Type apacity* imensions (mm) onnection Prod. lement Quantity Prod. GTF25 @ GTF50 @ GTF60 @ GTF70 @ GTF80 @ GTF @ GTF00 @ GTF @ GTF20 @ GTF30 @ GTF35 @ GTF @ GTF60 @ GTF70 @ GTF @ m 3 /h 35 52 52 20 20 26 26 360 5 725 725 800 200 500 0 30 30 30 30 30 30 84 84 250 250 2 2 2 2 2 5 5 74 74 30 30 332 332 478 877 877 7 2. / i - - : :. - 2-3 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 GT37 @ GT37 @ GT37 @ GT5 @ GT5 @ GT7 @ GT7 @ GT73 @ GT74 @ GT74 @ GT74 @ GT850 @ GT860 @ GT870 @ GT8 @ *calculated at bar (abs.) and 20 at 7 bar g working pressure Flange connection Replacement element Type apacity* imensions (mm) onnection Prod. lement Quantity Prod. FF080-0 @ FF080-02 @ FF00-02 @ FF00-03 @ FF50-04 @ FF50-06 @ FF200-07 @ FF200-08 @ FF200-09 @ m 3 /h 0 2800 2800 4200 5600 80 9800 200 2600 360 550 550 550 620 680 800 800 800 6 77 77 77 207 223 288 288 288 872 52 52 52 222 37 706 706 706 285 5 5 5 460 580 75 75 75 50 50 50 50 5 626 760 760 760 N 80 N 80 N 00 N 00 N 50 N 50 N 200 N 200 N 200 0 0 0 0 0 0 0 0 0 F860 @ F860 @ F860 @ F860 @ F860 @ F860 @ F860 @ F860 @ F860 @ 2 2 3 4 6 7 8 9 *calculated at bar (abs.) and 20 at 7 bar g working pressure orrection factors Working pressure bar g 2 3 4 5 6 7 8 9 0 2 3 4 5 6 Factor 0,38 0,50 0,63 0,75 0,88,00,2,25,37,49,62,74,86,98 2,0 Please multiply the capacity of the filter by the correction factor in the above table. xample: apacity Type GTF70 at 0 bar g - apacity nominal (20 m 3 /h) x Factor (,37) = apacity corrected (64,4 m 3 /h)
Gezeichnet Kontrolliert Norm atum Name 4.08.202 Hanno Lenke produtdatsht OLN High performance compressed air filters Page 6 of 9 imensional drawings FF080-03 - FF200-09 FF080WS - FF50-WS GTF25 GTF 6 5 4 58 3 2 6 5 4 3 KSI Filtertechnik GmbH 2 3 Field of application Installation site mbient temperature max. mbient temperature min. Working pressure Operating pressure Medium Installation inside in non-aggressive atmosphere 50 + Housings: 80 elements: 20 SM/SF: 50 recommended GTF25 - GTF70 FF080-02 - FF200-09: 2 to 6 bar g, GTF: 2 to 2 bar g ompressed air and gases Standard filtration Specifications @ VF25 @ FF5 @ MFO @ MF @ SM Particle filtration 25 Microns 5 Microns Micron 0, Micron 0,0 Micron at 20 0 mg/m 3 5 mg/m 3 0,5 mg/m 3 0, mg/m 3 0,0 mg/m 3 ust filtration Specifications @ MF @ F @ SF Particle filtration Micron 0, Micron 0,0 Micron ctivated carbon stage Specifications @ at 20 0,003 mg/m 3 max. temperature effective up to 30 lement change every 6 months
produtdatsht OLN High performance compressed air filters Page 7 of 9 Water Separators capacities and dimensions Threaded connection Type apacity* imensions (mm) onnection Prod. F25WS F50WS F60WS F70WS F80WS FWS F00WS FWS F20WS F30WS F35WS FWS F70WS FWS m 3 /h 35 52 52 20 20 26 26 360 5 725 725 200 500 0 30 30 30 30 30 30 84 250 250 2 2 2 2 2 5 74 74 30 30 332 332 478 877 7 2. / i - - : :. - 2-3 02 02 02 02 02 02 02 02 02 02 02 02 02 02 *calculated at bar (abs.) and 20 at 7 bar g working pressure Flange connection Type apacity* imensions (mm) onnections Prod. FF080WS FF00WS FF50WS m 3 /h 0 4200 80 360 0 500 20 67 202 6 85 4 200 285 N 80 N 00 N 50 0 0 0 *calculated at bar (abs.) and 20 at 7 bar g working pressure Higher capacities on request imensional drawings on page 5, correction factors on page 6 Field of application Installation site mbient temperature max. mbient temperature min. Working temperature max. Working pressure Medium Installation inside in non-aggressive atmosphere 50 + 70 GTF25WS - GTF70WS FF080WS - FF50WS: 2 to 6 bar g, GTFWS: 2 to 2 bar g ompressed air and gases
produtdatsht OLN High performance compressed air filters Page 8 of 9 pprovals for Pressure quipment U approved for fluid group 2 according to Pressure quipment irective 204/68/U, module + (categorie IV) Other SM Quality Management evelopment/production din N ISO 0 ir purity class according to ISO 8573-:200 Solid particles according to filter element, page 2 Humidity (gaseous) according to filter element, page 2 Total oil according to filter element, page 2 Versions and options OLN GTF with threaded connection for volume flows from 35 m 3 /h to 0 m 3 /h OLN FF with flanged connection for volume flows from 0 m 3 /h to 2600 m 3 /h OLN K/MSK/H cartridge filters with threaded connection for various applications OLN FHP high pressure filter in grades 50 bar, 00 bar and 350 bar Special filters like process filters, sterile filters, stainless steel filters and vacuum filters available Options: page 9 The OLN Plus ffect +++ + protects production & processes => extends machine & installation cycle time + minimizes operating costs => saves energy + maximises operational reliability => protection against production or machine downtime + best industrial equipment quality => long lifetime + easy serviceability => minimized service costs + quick and secure assembly => quick installation + user-oriented filtration (25, 5,, 0, and 0,0 micron as well as activated carbon) => optimum selection + activated carbon-, molecular sieve & hopcalite cartridges => can be combined individually KSI alternative filter elements The customer enjoys all of the advantages of the OLN filter elements not only if the filter elements are used in an OLN compressed air filter, but also when they are used in almost any of the housings from other manufacturers that are on the market. further advantage: KSI offers these filter elements at prices that are up to 30% lower (than qualitatively comparable filter elements on the market).
produtdatsht OLN High performance compressed air filters Options Page 9 of 9 ifferential pressure indicator Volt free digital differential pressure manometer Moisture indicator Oil indicator Filter connection set ondensate drains Wall mount incl. filter connection set automatic drain 50, standard for threaded filter GTF25 - GTF35 automatic drain 200, standard for threaded filter GTF - GTF, as well as for all flanged filters level-regulated condensate drain KONRIN N (option for OLN standard filter) manual drain HM2, standard in activated carbon grade, as well as in all cartridge filters