K-UV002 Ver.1.0 ir Valve I-ILOTED VLVES INSTUCTI MNUL Ver.1.0
ir-piloted Valves Features Since the unit requires air piping only, with no need for electrical wiring, it can be handled by a person without fear of electrical shocks or current leakage. Using no electricity means that expensive equipment to protect against explosions, special precautions, or measures against electric noise are not to be required. Unlike electrical equipment, the construction is simple. The associated limit valve is also durable and can be used for long periods. ecause harmless compressed air is used, there is no need for major construction work on the main or pilot air line unlike that of hydraulic piping, and piping work is simple enough for anyone trained to perform. The power source is always compressed air, so that the system can be easily used where no power supply exists. In addition, it retains memory for about several dozen minutes, and can therefore continue operations even during power outages. ilot cap Upper side ody Lower side with holes eturn spring ody cap ase ILOT type basic construction (125 type) Koganei ir-piloted Valves Features ssured operation Sharp, switching characterized by poppet and diaphragm construction. The valve seat is also reliable. (Quick switching of main pressure helps to keep valve seat seal performance.) Few breakdowns occur in this construction. The construction is extremely simple. poppet-type prevents galling or other problems, even if small foreign objects have entered inside. nd no sticking occurs even if the unit is left unused for long periods of time. It can be used without lubrication. With virtually no sliding parts, there is no need for lubrication other than for a few specific models. This means no breakdown due to insufficient lubrication. Tolerates frequent operations for long operating life The small mass and stroke of the moving parts means a small inertial force which, along with construction with the large-capacity synthetic rubber for absorbing impacts, ensures continuous high-frequency operations and a long operating life. ny mounting direction acceptable No matter what direction is used for mounting, the construction causes no trouble to the operation. Compact and lightweight unique, compact design, with a body of light aluminum alloy. pplication Examples of ir-piloted Valves iston poppet-type basic construction (501 type) Using as a large-sized stop valve ir cylinder operation Switching of air pressure signal ILOT ilot cap iston seal iston iston seal oppet ody oppet eturn spring ody cap Valve a Circuit diagrams a ir tank ilot line 3-port NC valve 125V, etc. ir-piloted valves 3-port NC 1250, etc. Chart a Valve air Valve a ilot air a ilot line air Valve ir-piloted valves Internal pilot 2-, 3-port NC valve holding type Valve b for retracting cylinder 4-, 5-port 125-2, etc. (501-4, etc.) 2-port NC valve for retracting cylinder 125MC, etc. Circuit diagrams ir cylinder b For start ilot air a ilot line b c ilot line d 3-port valve for switching signal 125V, etc. air Signal Signal C C Signal C D D Signal D ir-piloted valves ir-piloted valves 3-port NC 3-port 250, etc. 250-11, etc. ir cylinder operation ilot air a IN Valve a ilot line air ir-piloted valves 4-, 5-port 3-port NC valve254-4, etc. 125, etc. Circuit diagrams Valve Chart a The air cylinder rod extends only as long as pilot valve a is pressed down. ir cylinder Chart a b Momentarily push pilot valve a to switch air-piloted valve, and then maintain that condition. fter switching, let the air cylinder rod extend, and then push down limit valve b. ushing b exhausts air from the pilot line, switches off air-piloted valve, and the air cylinder rod retracts. Circuit diagrams for start ilot a b c d ilot for signal ilot for signal ilot for signal C ilot for signal D C D a b c d C D ilot valve Signal for start Signal C C D Signal C D Signal D C D Chart To obtain signals " and ", turn hand operated valves a and b, and open the air-piloted valves and. Then, turning off the manual valve for start (which is normally left ) turns off all of the air-piloted valves, ( valves) ', ', C', and D', and opens them up, and signals " and " appear. ilot valve ir-piloted valves (for amplification) ir-piloted valves (for start) Signal
Charts for Selection of ir-piloted Valves 2-, 3-port valve (air flow rate of each model) Model of airpiloted valve 3+34 TC valve 31+341 TC 2 valve 125 250 2503 500 375 501 750 1000 1250 ir flow rate /min [ft. 3 /min.] (Supply pressure Ma [73psi.] (N) when outlet port vents to the air) 200 3000 1000 2000 3000 10000 20000 120 [4.2] 370 [13.1] 370 [13.1] 1000 [35.3] 3700 [131] 4700 [166] 9300 [328] 18600 [657] 4-, 5-port valve (applicable cylinder bore size of each model) Model of airpiloted valve 4+34 TC valve 41+341 TC 2 valve 250-4 2503-4 254-4 375-4 501-4 750-4 1000-4 1250-4 Cylinder bore size mm [in.] 20 25,32 [84/ 50 63 80 100 125 1 180 200 [87] 1.260] [1.575] [1.969] [2.480] [3.150] [3.937] [4.921] [5.512] [7.087] [7.874] This area presents high cylinder speed is not required. Normal operating range Cylinder speed 300500mm/s [11.819.7in./sec.] This area presents high cylinder speed is required. (Cylinder speed: min. 500600mm/s [19.723.6in./sec.]) Cylinder speed max. 200300mm/s [7.911.8in./sec.], min. 50mm/s [2.0in./sec.] Notes : 1. While the speeds shown in this graph assume an air supply pressure of Ma [73psi.] and a load ratio of 0, the speeds will be virtually the same in the range of Ma [58102psi.], and up to a load ratio of about 30 %. 2. In general, select a valve with a margin of about 50 % for the required cylinder speed, and then use a speed controller to reduce the speed in operation. 3. In considering the time required for the cylinder to make one stroke, the cylinder delay time and cushioning time need to be considered alongside the cylinder speed. Differences between Type and Type ir-piloted Valves type valves (Continuous pilot pressure is needed to maintain the operating condition.) ilot valve 3-port Normal condition type Valves Operating condition ( ) The difference from the type valve is the existence of a bypass hole (small hole) on the stem. This helps the pilot valve to maintain its operating condition during a momentary operation. It is able to maintain the operating condition even if a certain amount of air leaks from the pilot line. ilot valve 2 ports ilot valve 2 ports or 3 ports ypass Normal condition Operating condition Holding condition eturn condition Note :These shematic diagrams show the diaphragm type, 3-port valves. The bypass for the 4, 5-port valve is on the side stem. See the Operating rinciples for the 250-4 type on p.946. Safety recautions (ir-piloted valves) Warning Caution Others 1. ll types other than the 2 (double pilot) type are designed to use air as the media. For other media, consult us. 2. lways check the Catalog, etc., when performing piping to products to ensure that the connections are correctly done. Wrong piping could result in abnormal operation of the actuator, etc. For locations subject to water or to large amounts of dust, use a cover, etc., to protect the valve. In addition, install a muffler, etc., to the port to prevent entering of dust. Intrusion of water or dust could result in short-term functional breakdowns, or in sudden drops in performance or reduced operating life. 1. Use main air pressure higher than the minimum operating pressure listed in the Catalog. 2. Set the pilot pressure to a level suitable to the main pressure. n unnecessarily high pressure can shorten the operating life. 3. If excessively throttling the port for operation, set the pilot pressure at the main pressure or higher ( type). For details, see the specifications of each series. 4. The type (internal pilot holding type) cannot be used as a 2-port valve. For a large air flow rate, provide sufficient air supply. In addition, the port cannot be used in a choked condition. Install speed controllers between the valve and cylinder. 5. s with the normal type, use a pilot valve size that offers enough margin when the type is operated as a single pilot valve. In this case, set the main and pilot valves to the same pressure.
Type ir-piloted Valves c1/81/2 125, 250, 2503, 500 Series Symbols normal type ( type) internal pilot holding type ( type) 2-port 3-port 3-port NC (normally closed) (normally open) NC (normally closed) (normally open) NC (normally closed) 125-2 250-2 2503-2 500-2 125-2-11 250-2-11 2503-2-11 500-2-11 125 250 2503 125-11 250-11 2503-11 500 (common for NC and ) 125 250 2503 Item asic model ort size c ilot Effective areacv mm 2 Media Operating pressure range Ma {kgf/cm 2 } [psi.] ilot roof pressure Ma {kgf/cm 2 } [psi.] type (normal type) type (internal pilot holding type) 125 250 2503 500 125 250 2503 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/8 1/8 5.57 156 552.7 5.57 156 ir Normally closed 0 {09.2} [0131] Normally closed with booster 0.07 {9.2} [10131] Normally open 0.07 {9.2} [10131] See the table Minimum ilot ressure Normally closed 0 {09.2} [0131] Normally open 0 {05.1} [073] Normally closed Normally open 5 {7.65} [109] {2.09.2} [29131] {2.09.2} [29131] (Use at the same pressure as main pressure) Operating temp. range (atmosphere and media) C [ F] Maximum operating frequency Hz Lubrication 560 [411] 10 Not required Mass kg [lb.] 0.05 [1] 9 [2] 2 [9] 5 [9] 0.05 [1] 9 [2] 2 [9] Notes :1. The type offers the 3-port NC (normally closed) only. 2. The mark shows semi-standard products. 3. When excessively throttling the port in operation, set the pilot pressure at the main pressure or higher. Operating rinciples, Major arts and Materials type normally closed Normal condition Operating condition ilot connection port lug here for 2-port Note: The type (internal pilot holding type) is identical, except for the bypass hole (small hole) in the stem. arts ody Materials luminum alloy (anodized) rass Synthetic rubber (Upper diaphragm of 500: Urethane rubber)
Order Codes type (normal type) asic model Number of ports Valve function Option asic model Code port size 125 c1/8 250 c1/4 2503 c3/8 500 c1/2 Number of ports Code Number of ports lank 3 ports 2 2 ports Valve function Code Valve function lank NC (normally closed) (normally open) 11 (500 type common for NC and ) Option Code specifications With lock nuts for panel mounting 22 (125 type only) Normally closed with pilot booster 65 (125, 250, 2503 type only) Dimensions (mm) 125 125 30 Wrench flats width 12 3 1 3-c 8 7.5 c 1 8 ilot connection port Normally open and normally closed with pilot booster c 1 8 ilot connection port M261.5 5.5 Mounting hole Note: For normally open type, the exhaust port () is on the opposite side ( type). 250 250 2503 2503 32 45 c 1 ilot connection port 42 8 Normally open and normally closed with pilot booster 46 c 1 Wrench flats width 17 8 ilot connection port Wrench flats width 14 48 57.5 3-cc 1 3 4 8 1.2 25.5 35 2.6 16 32 53.5 62.8 39.4 45 73.8 83.3 5 type (internal pilot holding type) 57 asic model asic model Code Option 125 250 2503 port size c 1/8 1/4 3/8 Option Code With lock nuts for panel mounting 22 (125 type only) Notes: 1. The mark shows semi-standard products. 2. 2-port valve and normally open type not available. Notes: 1. ( ) shows 2503, 2503 2. For the normally open type, the exhaust port () is on the opposite side ( type). Wrench flats width 17 c 1 8 ilot connection port 1 3-c 2 500 59 4-9 Mounting hole 57 4-5.5 Mounting hole 32 11.5 29.5 7 36.5 Flow ate 62 78 125 125 Ma 500 Ma Supply pressure Ma 0 200 0 600 Flow rate /min (N) Supply pressure Ma 0 2000 00 6000 Flow rate /min (N) 250 250 Ma 2503 2503 0 Supply pressure Ma 200 800 1200 1600 2000 Flow rate /min (N) 1Ma = 145psi., 1/min = 0.0353ft. 3 /min. How to read the graph (500) When the supply pressure is Ma [73psi.] and the flow rate is 2750/min [97.1ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. Note: For the normally open type, the exhaust port () becomes the inlet port (), and becomes. Minimum ilot ressure Model 125 250 2503 500 56 73 Ma [psi.] pressure 0 [0] [15] [44] [73] [105] [131] NC 6 8 6 9 4 7 [23] [26] [38] [57] [78] [97] With booster 3 6 5 4 NC [19] [29] [38] [51] [64] 8 6 9 4 7 [26] [38] [57] [78] [97] NC 8 7 2 2 2 [15] [26] [39] [61] [90] [119] With booster 2 8 4 9 6 NC [17] [26] [35] [42] [52] 5 4 4 5 7 [22] [35] [49] [65] [83] 5 9 6 4 3 NC [15] [22] [42] [67] [93] [120] 2 8 5 5 [17] [26] [51] [80] Note: Set the type pilot pressure to the same as the main pressure. Time equired for Switching by ilot Line Length ( ) oth main and pilot Ma [73psi.] ilot line inner diameter 4mm [6in.] s ilot line length L m [ft.] Model 2 6 10 50 100 [6.6] [19.7] [32.8] [164] [328] 125 0.05 1.0 2.6 1.7 4.8 250 0.05 1.1 2.9 2503 1.3 4.0 500 0.05 5 1.1 3.2 1.2 3.0 How to read the table For example, when using a 10m [32.8ft.] pilot line to send a signal to the 125 type, it takes second for the switching operation to turn it on and second to turn it off. Ma ilot line length L ipe inner diameter4 Ma ir-piloted valve
iston oppet Type ir-piloted Valves c1/41 1/4 375, 501, 750, 1000, 1250 Series Symbols normal type ( type) 2-port 3-port NC (normally closed) (normally open) NC/ (common for NC and ) NC 375-2 501-2 750-2 1000-2 1250-2 375 501 750 1000 1250 type (normal type) Item asic model 375 501 750 1000 1250 ort size c 3/8 1/2 3/4 1 1 1/4 ilot 1/8 1/4 Effective areacv mm 2 703.5 17 28014 Media Operating pressure range ir 0 {09.2} [0131] Ma {kgf/cm 2 } [psi.] ilot See the table Minimum ilot ressure roof pressure Ma {kgf/cm 2 } [psi.] Operating temp. range (atmosphere and media) C [ F] 060 [321] Maximum operating frequency Hz 10 3 4 Lubrication equired (Turbine Oil Class 1 (ISO VG32) or equivalent) Mass kg [lb.] [1.3] 1.8 [4.0] 2.7 [6.0] Note: When excessively throttling the port in operation, set the pilot pressure at the main pressure or higher. Operating rinciples, Major arts and Materials Normal condition iston and stem poppet ilot connection port Operating condition NC lug here for normally closed 2-port valve NC lug here for normally open 2-port valve arts ody oppet seal Materials luminum alloy (anodized) rass Synthetic rubber Order Codes type (normal type) asic model Number of ports asic model Code 375 501 750 1000 1250 port size c 3/8 1/2 3/4 1 1 1/4 Number of ports Code Number of ports lank 3 ports 2 2 ports
Dimensions (mm) 375 501 Note: For the normally closed type, the exhaust port () is on the side. For the normally open type, the exhaust port () is on the NC side. ( type only). 750 101 3 1 375 3c 501 8 3c 2 1 Width across flats14 c 8 ilot connection port 71 24 8 46 Mounting hole NC 2-10 Side mounting hole 99 65 33 90 55 45 35 NC KOGNEI 120 80 50 10 24 106.3 55 c1/4 ilot connection port 3-c3/4 14 33 75 138 146 Flow ate 375 Series 501 Series Ma 1000 Series 1250 Series Ma Supply pressure Ma 0 2000 00 6000 8000 Flow rate/min (N) Supply pressure Ma 8000 16000 200 32000 Flow rate/min (N) Minimum ilot ressure Model 375 501 750 1000 1250 NC NC NC 750 Series Ma 0 Supply pressure Ma 00 8000 12000 16000 Flow rate/min (N) 1Ma = 145psi., 1/min = 0.0353ft. 3 /min. How to read the graph (1000, 1250 series) When the supply pressure is Ma [73psi.] and the flow rate is 13900/min [491ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. Ma [psi.] pressure 0 [0] [15] [44] [73] [102] [131] [15] [15] 2 [32] 3 [48] 5 [65] 7 [83] [15] [15] 9 [28] 7 [39] 6 [52] 5 [65] [15] [15] 3 [33] 4 [49] 7 [68] 9 [86] [15] [15] 5 [22] [29] 5 [36] 9 [42] [15] [15] [29] 9 [42] 9 [57] 9 [71] [15] [15] 5 [22] [29] 5 [36] 2 [46] Note: For the normally closed type, the exhaust port () is on the side. For the normally open type, the exhaust port () is on the NC side. ( type only). 1000 1250 46 128 85 15 1000 3-c1 1250 3-c1 1 4 60 NC KOGNEI 60 80 160 60 74 c 1 4 ilot connection port 50 80 2-12 Side mounting hole 105 68 84 180 Time equired for Switching by ilot Line Length ( ) oth main and pilot Ma [73psi.] ilot line inner diameter 4mm [6in.] s ilot line length L m [ft.] Model 2 [6.6] 6 [19.7] 10 [32.8] 50 [164] 100 [328] 375 0.05 5 1.0 2.9 501 1.5 4.0 750 0.05 5 1.2 3.0 2.5 6.0 1000 0.09 5 1.3 3.7 1250 3.3 7.5 How to read the table For example, when using a 10m Ma ilot line length L ipe inner diameter4 [32.8ft.] pilot line to send a signal to the 375 type, it takes 5 second for the switching operation to turn it Ma on and second to turn it off. ir-piloted valve 12 84 Note: For the normally closed type, the exhaust port () is on the side. For the normally open type, the exhaust port () is on the NC side. ( type only). 116
Type ir-piloted Valves c1/43/8 250-4, 2503-4 Series Symbols normal type ( type) 5-port Internal pilot holding type ( type) 1 2 1 2 250-4 2503-4 250-4 2503-4 Item ort size Effective areacv mm 2 Media c asic model ilot type (normal type) type (internal pilot holding type) 250-4 2503-4 250-4 2503-4 1/4 3/8 1/4 3/8 1/8 156 ir Operating pressure range Ma {kgf/cm 2 } [psi.] ilot 0.07 {9.2} [10131] See the table Minimum ilot ressure {2.09.2} [29131] {2.09.2} [29131] (Use at the same pressure as the main pressure) roof pressure Ma {kgf/cm 2 } [psi.] Operating temp. range (atmosphere and media) C [ F] 560 [411] Maximum operating frequency Hz 10 Lubrication Not required Mass kg [lb.] [1.3] Note: Install speed controllers between the valve and cylinder. Do not attempt to throttle the port, and do not install a muffler with a large exhaust resistance. Order Codes Flow ate asic model asic model Code 250-4 2503-4 250-4 2503-4 (normal type) (internal pilot holding type) c1/4 c3/8 c1/4 c3/8 250-4 2503-4 Ma Supply pressure Ma How to read the graph When the supply pressure is Ma [73psi.] and the flow rate is 7/min [26.1ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. 1Ma = 145psi., 1/min = 0.0353ft. 3 /min. Flow rate /min (N)
Operating rinciples, Major arts and Materials type (normal type) Normal condition ilot air ooster ilot connection port Internal pilot holding type ( type) ilot air 51 2 51 2 4 32 4 32 1 1 Operating condition 51 4 1 2 32 51 4 1 2 32 arts ody Seal Materials luminum alloy (anodized) rass Synthetic rubber Note: For operation instructions, see p.9. Dimensions (mm) Minimum ilot ressure 250-4 250-4 2503-4 2503-4 c1/8 ilot connection port 1 55 51 KOGNEI 32 72 Ma [psi.] pressure Model 0.07 [10] [15] [44] [73] [102] [131] 250-4 5 8 7 3 2503-4 [22] [26] [39] [44] [77] [102] Note: Set the type pilot pressure to the same as the main pressure. 12 22.5 5-c1/4(250-4250-4) 5-c3/8(2503-42503-4) 51 22 7 21 21 1 4 2 82 100 32 43 65 Time equired for Switching by ilot Line Length ( ) oth main and pilot Ma [73psi.] ilot line inner diameter 4mm [6in.] s ilot line length L m [ft.] Model 2 [6.6] 6 [19.7] 10 [32.8] 50 [164] 100 [328] 250-4 0.05 5 2.7 2503-4 0.05 5 1.5 4.0 How to read the table For example, when using a 10m [32.8ft.] pilot line to send a signal, it takes 5 second for the switching operation to turn it on and 5 second to turn it off. Ma ilot line length L ipe inner diameter4 Ma ir-piloted valve
iston oppet Type ir-iloted Valves c1/43/8 254 Series Symbols normal type ( type) 4-port internal pilot holding type ( type) 254-4 254-4-03 254-4 254-4-03 Item ort size Effective areacv mm 2 Media c asic model ilot Operating pressure range Ma {kgf/cm 2 } [psi.] ilot roof pressure Ma {kgf/cm 2 } [psi.] Operating temp. range (atmosphere and media) C [ F] Maximum operating frequency Hz Lubrication Mass kg [lb.] type (normal type) type (internal pilot holding type) 254-4 254-4-03 254-4 254-4-03 1/4 3/8 1/4 3/8 1/8 156 ir 0 {09.2} [0131] {1.09.2} [15131] See the table Minimum ilot ressure {1.09.2} [15131] (Use at the same pressure as the main pressure) 060 [321] 6 Not required [1.8] Order Codes Flow ate type (normal type) 254-4 asic model ort size Option ort size Code ort size c lank 1/4 03 3/8 Option Code Specification 70 With speed controller type (internal pilot holding type) 254-4 asic model ort size Code lank 03 ort size ort size c 1/4 3/8 built-in type speed controller cannot be installed into the 254-4 type. Install a separate speed controller (KSC21, KSC31, etc.) between the valve and cylinder. Ma 0 Supply pressure Ma 200 800 1200 1600 Flow rate /min (N) How to read the graph When the supply pressure is Ma [73psi.] and the flow rate is 7/min [26.1ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. 1Ma = 145psi., 1/min = 0.0353ft. 3 /min.
Operating rinciples, Major arts and Materials Minimum ilot ressure Normal condition iston and stem ilot connection port poppet Operating condition Ma [psi.] pressure Model 0 [0] [15] [44] [73] [102] [131] 254-4 5 2 254-4-03 [15] [22] [32] [44] [58] [73] Note: Set the type pilot pressure to the same as the main pressure. Note: The type (internal pilot holding type) is identical, except for the bypass hole (small hole) on the side stem. For the operating principles and methods of use, see p.9. arts ody oppet Seal Materials luminum alloy (anodized) rass Synthetic rubber Time equired for Switching by ilot Line Length ( ) oth main and pilot Ma [73psi.] ilot line inner diameter 4mm [6in.] s ilot line length L m [ft.] Model 2 [6.6] 6 [19.7] 10 [32.8] 50 [164] 100 [328] 5 1.6 3.0 5 2.8 7.1 254-4 How to read the table For example, when using a 10m [32.8ft.] pilot line to send a signal, it takes second for the switching operation to turn it on and second to turn it off. Ma ilot line length L ipe inner diameter4 Ma ir-piloted valve Dimensions (mm) 254-4 254-4 36 35 4 70 1 Speed controller Order code: -70 type only 68 68 76 7 90 NCc 90 1 4 c 3 8Order code: -03 c 1 4 c 3 8Order code: -03 7 Wrench flats width 17 15 10 4-7 Mounting hole 17 7 30 7 78 44 92 8 100 72 ilot connection port c 1 8 c 1 4 Notes: 1. To change the speed controller installed position to the port side, just rotate the valve body by 180 degrees. In this case, becomes NC, while becomes. 2. built-in speed controller cannot be installed into the 254-4 type. 30 c 1 4 c 3 8Order code: -03
iston oppet Type c1/43/8 Manifold ir-piloted Valves M254 Series Order Codes M6 Stn. 13 M254-4 Stn. 14 M254-4 Stn. 15 Stn. 16 M254-4E1-70-C100V Number of units Station Valve model Number of units (number of mounting valves) Code Number of units 2 2 3 3 6 6 Station (valve mounting position) Code Stn.6 Details Stn.1 1st position from the left when facing the, ports. Stn.2 2nd position from the left when facing the, ports. Stn.3 3rd position from the left when facing the, ports. 6th position from the left when facing the, ports. Valve model Model M 254-4 M 254-4 M 254-4E1 M 254-4E2 M 254-4SE2 lock-off plate (Order code: ) Enter the valve models required for each station. Note: 1. The prefix M of each valve model signifies a solenoid valve for manifolds. Enter M in every order code. The order code for the valpack cylinder is M254-4E1-70 or M254-4-70. 2. The block-off plate is used to close unused stations. Dimensions (mm) Unit dimensions Code M2 M3 M4 M5 M6 L 175 260 345 430 515 7 6 72 60 6 4-7 Mounting hole 15 30 16 16 Speed controller Order code: -70 116.5 103 Note Stn.2 Stn.3 Stn.4 7 7 45 Stn.1 85 85 45 L 254-4E1-70 Manual override 186.5 172.5 150 22.5 134 125 78 68 port c 1 4 30 Note: Shows the 254-4E2 and 254-4E1-T dimensions. 15 1 2 1 2 1 2 1 2 20 NCc 1 4 c 1 4 254-4E2-70 254-4SE2-70 254-4E1-70-T ilot connection port c 1 8 8 68 lock-off plate Order code: ) 254-4-70 254-4 Wrench flats width 17 port c 1 4 78 c 3 8 oth sides (temporally plugged on one side) 100 Manifold Mass (with valves) Major arts and Materials Mounting valve model Manifold model M2 M3 M4 M5 M6 Single valve unit kg [lb.] Solenoid valve ir-piloted valve Single solenoid Double solenoid Keep solenoid M254-4 M254-4E1 M254-4E2 M254-4SE2 M254-4 2.8 [6.2] 3.3 [7.3] 3.1 [6.8] 2.2 [4.9] 4.2 [9.3] 4.9 [1] 4.6 [1] 3.3 [7.3] 5.6 [12.3] 6.5 [14.3] 6.1 [13.5] 4.4 [9.7] 7.0 [15.4] 8.1 [17.9] 7.6 [16.8] 5.5 [12.1] 8.4 [18.5] 9.7 [21.4] 9.1 [2] 6.6 [14.6] [2.0] 1.2 [2.6] 1.1 [2.4] [1.3] arts ase lock-off plate Materials luminum alloy (anodized) luminum alloy (anodized)
iston oppet Type ir-piloted Valves c3/81 1/4 375-4, 501-4, 750-4, 1000-4, 1250-4 Series Symbols Normal type type 4-port Internal pilot holding type type 375-4 501-4 750-4 1000-4 1250-4 375-4 501-4 type (normal type) type (internal pilot holding type) Item asic model 375-4 501-4 750-4 1000-4 1250-4 375-4 501-4 ort size c 3/8 1/2 3/4 1 1 1/4 3/8 1/2 ilot 1/8 1/4 1/8 Effective areacv mm 2 502.5 1005 212 502.5 Media Operating pressure range ir 0 {09.2} [0131] {1.09.2} [15131] {1.09.2} [15131] Ma {kgf/cm 2 } [psi.] ilot See the table Minimum ilot ressure (Use at the same pressure as the main pressure) roof pressure Ma {kgf/cm 2 } [psi.] Operating temp. range (atmosphere and media) C [ F] 060 [321] Maximum operating frequency Hz 6 3 4 6 Lubrication equired (Turbine Oil Class 1 (ISO VG32) or equivalent) Mass kg [lb.] [2.0] 3.4 [7.5] 4.7 [1] [2.0] Note: When excessively throttling the port for use, set the pilot pressure at the main pressure or higher. Order Codes Operating rinciples, Major arts and Materials asic model Code Normal condition Operating condition asic model 375-4 501-4 750-4 1000-4 1250-4 (normal type) c3/8 c1/2 c3/4 c1 c1 1/4 iston and stem poppet ilot connection port 375-4 501-4 (internal pilot holding type) c3/8 c1/2 Note: The type (internal pilot holding type) is identical, except for the bypass hole (small hole) on the side stem. For the operating principles and usage, see p.9. arts ody oppet Seal Materials luminum alloy (anodized) rass Synthetic rubber
Dimensions (mm) Flow ate 375-4 375-4 501-4 501-4 32 c 1 8 ilot connection port 8.7 375-4, 375-4 4-C 3 8 501-4, 501-4 4-C1 1 2 101 375-4series 501-4series Ma Supply pressure Ma 750-4 series Ma Supply pressure Ma 95 44.5 35.7 32 24 83 10 30 24 46 41.5 87.5 1000-4 series 1250-4 series Ma 0 2000 00 6000 0 Flow rate/min (N) Supply pressure Ma 8000 16000 200 Flow rate/min (N) 0 00 8000 12000 Flow rate/min (N) 1Ma = 145psi., 1/min = 0.0353ft. 3 /min. How to read the graph (1000-4, 1250-4 series) When the supply pressure is Ma [73psi.] and the flow rate is 12000/ min [424ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. 750-4 Minimum ilot ressure KOGNEI c 1 4 ilot connection port 46 14 56 139 34 34 4-c 3 4 136 152 Ma [psi.] pressure Model 0 [0] [15] [44] [73] [102] [131] 375-4 501-4 [15] [15] 2 [32] 6 [52] 0 [73] 2 [90] 750-4 [15] [15] 3 [33] 4 [49] 7 [68] 9 [86] 1000-4 1250-4 [15] [15] 1 [30] 1 [45] 2 [61] 3 [77] Note: Set the type pilot pressure to the same as the main pressure. 1000-4 1250-4 35 12 KOGNEI 45 45 170 60 35 10 50 65 58 125 c 1 4 ilot connection port 1000-4 4-c1 1250-4 4-c1 1 4 90 45 45 151 125 50 75 65 75 1 179 173 77.5 18 Time equired for Switching by ilot Line Length ( ) oth main and pilot Ma [73psi.] ilot line inner diameter 4mm [6in.] s ilot line length L m [ft.] Model 2 [6.6] 6 [19.7] 10 [32.8] 50 [164] 100 [328] 375-4 0.05 5 1.1 2.7 501-4 5 1.7 5.0 750-4 0.05 5 1.2 3.0 2.5 6.0 1000-4 0.09 5 1.3 3.7 1250-4 3.3 7.5 How to read the table For example, when using a 10 m [32.8ft.] pilot line to send a signal to the 501-4, it takes 5 second for the switching operation to turn it on and second to turn it off. Ma ilot line length L ipe inner diameter4 Ma ir-piloted valve 12
Double ilot Type ir-piloted Valves c1/83/8 1252, 2502, 25032 Series Symbols 2-port 3-port NC (common for NC and ) 1252-2 2502-2 25032-2 1252 2502 25032 Operating rinciples, Major arts and Materials Item asic model 1252 2502 25032 ort size c 1/8 1/4 3/8 ilot 1/8 Effective areacv mm 2 5.57 156 Media ir, Gas, Liquid, Vacuum Gas 0 {09.2} [0131] Vacuum 0 100ka [0 29.53in.Hg] Operating pressure range Liquid 0 {02.0} [029] Ma {kgf/cm 2 } [psi.] ilot See the table Minimum ilot ressure roof pressure Ma {kgf/cm 2 } [psi.] Operating temp. range (atmosphere and media) C [ F] Maximum operating frequency Hz Lubrication 560 [411] 10 Not required Mass kg [lb.] 0.05 [1] 1 [6] 4 [3] Note: The even larger size c1/2, 3/4, 1, and 1 1/4 units are available as special orders. Normal condition Operating condition lug here for 2-port ilot connection port ilot connection port ilot connection port ilot connection port arts ody Materials luminum alloy (anodized) rass Synthetic rubber Order Codes Handling recautions asic model Number of ports Option asic model Code port size c 1252 1/8 2502 1/4 25032 3/8 Number of ports Code Number of ports lank 3 ports 2 2 ports Option Code 22 With lock nuts for mounting panel (1252 only) Cannot be used with media that can damage rubber or other body materials. For use of special media, consult us. The standard material for the diaphragm is N, while that for the body is aluminum, and for the stem is brass. However, Viton can also be ordered for the diaphragm, and stainless steel for the main body and stem. The valve cannot hold either the actuated or unactuated condition on its own. tain a continuous supply of pilot air. The pilot pressure might be slightly higher for liquid media.
Dimensions (mm) 1252 M261.5 30 Wrench flats width 12 2-c 1 8 ilot connection port 2502 25032 42 46 Wrench flats width 14 2-c 1 8 ilot connection port 3-c 1 4(c 3 8) 3 7.5 2.6 7.4 16 23.4 46.8 48 57.5 27.8 32.55 25.5 35 55.6 65.1 3-c 1 8 1.2 2.3 4-5.5 Mounting hole 4-5.5 Mounting hole 32 45 57 32 45 57 Flow ate General pplication Circuit Note: The figures in parentheses ( ) are for the 25032. 1252 2 Ma Supply pressure Ma ir-piloted valves double pilot type 1252-2 etc. 1252 ilot air Media (gas, liquids, vacuum) ilot valve 062-4E1etc., 4-, 5-port valve ilot air 0 200 0 600 Flow rate/min (N) 2502 25032 Ma Supply pressure Ma Circuit diagram ilot air 0 200 800 1200 1600 2000 Flow rate /min (N) How to read the graph When the supply pressure is Ma [73psi.] and the flow rate is 7/min [26.1ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. 1Ma = 145psi., 1/min = 0.0353ft. 3 /min. Minimum ilot ressure Ma [psi.] (gas) pressure Model 0 [0] [15] [44] [73] [102] [131] 1252 6 [23] 8 [26] 3 [48] 1 [74] 7 [97] 2 [119] 2502 25032 [15] 0 [29] 9 [57] 7 [83] 4 [107] 4 [122] Note: The above table assumes a gas media flowing through the main line. For liquid media, the pilot pressure will be slightly higher.
Low ressure ir-piloted Valves (Interface Valves) 125L Symbols Operating rinciples, Major arts and Materials 2-port NC (normally closed) 3-port Normal condition ilot connection port Operating condition ilot lunger leed port lug here for 2-port 125L-2 Item ort size Effective areacv mm 2 Media Operating pressure range Ma {kgf/cm 2 } [psi.] ilot roof pressure Ma {kgf/cm 2 } [psi.] leed volume asic model ilot ilot /min [ft. 3 /min.] (N) Operating temp. range (atmosphere and media) C [ F] Maximum operating frequency Hz Lubrication Mass kg [lb.] 125L 125L c1/8 M5 or arbed fitting ( ) barbed fitting for nylon tube 64 5.57 ir {2.09.2} [29131] 0.0010.003 {0.010.03} [54], Max. {1.0} [15] See the table Minimum ilot ressure {1.0} [15] Max. 1.5 [0.053] (Ma [73psi.]) 560 [411] 5 Not required [2] leed wire arts ody Dimensions (mm) 32 30 4.4 1 3-c 8 2.6 16 Materials luminum alloy (anodized) rass Synthetic rubber 58.5 Flow ate 125L Ma 1Ma = 145psi., 0 1/min = 0.0353ft. 3 /min. Supply pressure Ma 200 0 600 Flow rate/min (N) How to read the graph When the supply pressure is Ma [73psi.] and th flow rate is 275/min [9.7ft. 3 /min.] (N), the valve outlet pressure becomes Ma [58psi.]. Handling recautions Order Codes pplication Examples 32 45 32 45 4-5.5 Mounting hole Do not apply higher pressure than the specified pilot pressure. Use an oil-removing air filter, etc., to prevent impure compressor oil, etc., from entering. To prevent clogging, supply the main line air through the filter to prevent solid objects from mixing into the flow. Supply a sufficient amount of air and pressure on the port. type (normal type) 125L asic model Number of ports Code Number of ports lank 3 ports 2 2 ports Minimum ilot ressure Model 125L Number of ports pressure Ma [psi.] 5 56 6 [2951] [5181] [81131] 0.002 0.0022 0.0029 [9] [2] [2] Confirmation of objects When a workpiece is blocking the small hole, the pressure in the low pressure pilot line will rise, and 125L will switch. Low pressure pilot air Workpiece ir-piloted valve Low pressure air jets from small hole ir cylinder chuck etc. 125L air When a workpiece passes through, the sensor pilot on the left side activates, and 125L will switch. If there is no workpiece, the sensor air jet on the right side blows off the left side s pilot air, and 125L switches. 125L ilot air Jet sensor Workpiece Emitter sensor ilot air ilot air (For cancel) ir cylinder ir-piloted valves, etc. When a workpiece passes through the jet sensor and blocks the air jet, 125L will switch. air 125L ilot air Jet sensor Workpiece ir cylinder ir-piloted valves, etc. When a workpiece presses against and bends a rubber tube, the low-pressure pilot line s internal pressure will rise, and 125L will switch. Use of a coil spring (dense pitch coils, with the end ( capped) in place of the rubber tube will cause an opposite action to the rubber tube, and switch. ) Soft rubber tube, etc. Workpiece ir cylinder ir-piloted valves, etc. 125L air Low pressure pilot air Control of liquid level When the liquid level rises, the low-pressure pilot line s internal pressure will rise, 125L will switch, and the liquid control valve will activate. Low pressure pilot air 125L Liquid control pilot air ir timer (Off delay timer momentarily return during limited operation time) ressing the 2-port valve (pressing and releasing) switches the 125L to, and switches it to after a set period. Since the 125L has a snapaction operation, the neutral position can be kept at the minimum level. Liquid control valve Volume tank 2-port NC valve V30, etc. 125-2, etc. Low pressure pilot air air Throttle valve (SC2, etc.) ump Exhaust ir cylinder ir-piloted valves, etc.