Cylinders & Padlocks CONTENTS Introduction 62 Table of References 63 Security & Key Protection 64 Master Key Systems 65 Professional Service & Support 65 Key Management Software 65 Twin 7000 Cylinders & Padlocks 66 4800 Cylinders & Padlocks 67 Twin Combi 5800 Cylinders & Padlocks 68 Combi 00 Cylinders & Padlocks 69 Flexcore Cylinders & Padlocks 70 5-Pin Cylinders & Padlocks 71 Dimensions 72-75 Care of Cylinders 76 Accessory Sets 76 cylinders and padlocks meet the performance standards set down in: BS 5872 (1980): Locks & Latches for Doors in Buildings Section 8.8. BS EN 1303: Cylinders for Locks. BS EN 12320: Padlocks and Padlock Fittings. These symbols are used to denote: Can be master keyed. Protected by international patents. May be included in an Option Ten Complete Package ten-year guarantee. Dual security levels.
Patented keys and mechanism for maximum protection against unauthorised duplication. Six pin tumblers plus sidebar mechanism with handed pins giving full resistance against all known methods of picking. High physical security: hardened steel inserts for drill resistance. Heavy duty 2.8mm thick keys made from hardwearing nickel silver. Patented keys and mechanism for maximum protection against unauthorised duplication. Six pin tumblers plus sidebar mechanism giving full resistance against all known methods of picking. High physical security: hardened steel inserts for drill resistance. Heavy duty 2.8mm thick keys made from hardwearing nickel silver. Dual security levels: may be combined with lower-cost Combi 00 cylinders in the same master key system. Worldwide exclusive sidecodes available for end users. 4800 Patented keys and mechanism for maximum protection against unauthorised duplication. Six pin tumblers incorporating anti-picking features. High physical security: hardened steel inserts for drill resistance. Heavy duty 2.8mm thick keys made from hardwearing nickel silver. Patented keys and mechanism for maximum protection against unauthorised duplication. Five pin tumblers incorporating anti-picking features plus unique longitudinal pin. Medium physical security. Heavy duty keys made from hardwearing nickel silver. 5-PIN Five pin tumblers incorporating anti-picking features. Medium physical security. Heavy duty keys made from hardwearing nickel silver. 62
S TABLE OF REFERENCES Twin 7000 Twin Combi 5800 Combi 00 4800 Flexcore 5-Pin Scandinavian Oval Cylinders Single Cylinder (Outside) Single Cylinder (Inside) Double Cylinder Rim Single Cylinder (Outside) Rim Single Cylinder (Inside) Rim Double Cylinder Scandinavian Round Cylinders Single Cylinder (Outside) Single Cylinder (Inside) Double Cylinder Round Threaded Cylinders Mortice Single Cylinder Mortice Double Cylinder Rim Single Cylinder Euro Profile Cylinders Single Cylinder Double Cylinder Single Cylinder with Large Round Thumbturn Single Cylinder with Small Round Thumbturn Single Cylinder with Funxion Small Thumbturn Single Cylinder with Distinction Oval Thumbturn Single Cylinder with Select T-Shape Thumbturn Single Cylinder with Funxion Large Thumbturn UK Oval Profile Cylinders Single Cylinder Double Cylinder Single Cylinder with Large Round Thumbturn Single Cylinder with Small Round Thumbturn Single Cylinder with Funxion Small Thumbturn Single Cylinder with Distinction Oval Thumbturn Single Cylinder with Select T-Shape Thumbturn Single Cylinder with Funxion Large Thumbturn Cam and Furniture Locks Master Keyable Cam Lock Furniture Lock Padlocks Class 2 Snap Locking Class 2 Open Shackle Class 2 Extended Shackle Class 2 mm Shackle Class 2 Close Shackle Class 3 Open Shackle Class 3 Close Shackle Class 4 Close Shackle Class 5 Close Shackle 7601 7603 7602 7607 607 1607 7611 7613 7612 7651 7652 7657 7623 76 7621 7624 7626 7627 7628 7629 7633 7632 7631 7634 7636 76 7638 7639 7670 76241 76243 76246 76249 76341 76349 76549 C5801 C5803 C5802 C5807 C807 C1807 C5811 C5813 C5812 C5851 C5852 C5857 C5823 C58 C5821 C5824 C5826 C5827 C5828 C5829 C5833 C5832 C5831 C5834 C5836 C58 C5838 C5839 C5870 C25841 C25843 C25846 C25849 C841 C849 C55849 C01 C03 C02 C07 C307 C1307 C11 C13 C12 C51 C52 C57 C23 C C21 C24 C26 C27 C28 C29 C33 C32 C31 C34 C36 C C38 C39 C70 C241 C243 C246 C249 C341 C349 C549 4801 4803 4802 4807 34807 134807 4811 4812 4812 4851 4852 4857 4823 48 4821 4824 4826 4827 4828 4829 4833 4832 4831 4834 4836 48 4838 4839 4870 24840 24841 24843 24846 24849 34841 34849 54849 F501 F503 F502 F507 F07 F107 F551 F552 F557 F523 F5 F521 F524 F526 F527 F528 F529 F533 F532 F531 F534 F536 F5 F538 F539 F5207 F5208 F2540 F2541 F2543 F2549 R501 R503 R502 R507 R07 R107 R551 R552 R557 R523 R5 R521 R524 R526 R527 R528 R529 R533 R532 R531 R534 R536 R5 R538 R539 R5207 R5208 R2540 R2541 R2543 R2549 63
SECURITY AND KEY PROTECTION cylinders are designed to meet the demands and requirements of the modern age. Their distinctive pin-tumbler mechanism with extremely tight tolerances offers a flexibility in master keying that meets any end-user need, without compromising security. cylinders offer three complementary types of protection: EXTREMELY HIGH SECURITY Twin 7000 Physical Security Physical security guards against direct attack, whether using brute force or more subtle methods of cylinder manipulation. cylinders are offered at five different levels of security, from Medium to Extremely High. The following security measures are present on some or all cylinder series: Pick-resistant pins All cylinder series Hardened steel drill-resistant inserts 4800, Twin Combi 5800, Twin 7000 Patented sidebar mechanism to resist picking (Additional blocking element) 4800: 3 sidepins Twin Combi 5800: 5 sidepins Twin 7000: 5 handed sidepins VERY HIGH SECURITY HIGH SECURITY 5-pin Twin Combi 5800 Flexcore 4800 MEDIUM SECURITY The combination of lockcase, cylinder accessories, fixing method and shape of the cylinder also affect the level of physical security. cylinders are available in a wide variety of shapes ranging from the medium security profile cylinders (Euro and UK Oval) to the extremely high security Scandinavian Round cylinder. Key Protection Key protection defends against the more insidious threat of intruders using unauthorised copies of keys to gain access. For the protection and safeguarding of the end user is essential. Our concept of key control is unique and is part of our commitment to our customers and protection of their assets, buildings and staff. Effective security requires effective control and management of keys. This is true both for a single lock on a door and a large and complex master-key system. If it is possible for anybody to obtain a key, the premises become vulnerable to unauthorised or criminal intruders. On the other hand, if it is too difficult to obtain spare keys, legitimate users will be inconvenienced. To balance this problem, offers five graded levels of key protection. Each step provides a different balance between convenience and security, enabling us to meet the customer s precise requirements. STEP FIVE: CENTRAL REGISTRATION Keys are only available from Ltd. A strict system of registration is laid down involving authorised signatures and a code-marked keycard. STEP FOUR: STOCKIST REGISTRATION Keys are available from authorised Centres. A registration procedure is agreed between the customer and a specific stockist, setting out the procedure for obtaining extra keys. STEP THREE: IN-HOUSE REGISTRATION Keyblanks are available for sale to recognised end users, such as hotels, colleges, and ships. Cutting is then directly under the control of the customer. STEP TWO: LOCAL REGISTRATION Keys can be purchased through authorised retailers. However, a Letter of Authority or official Order Form must be presented. STEP ONE: UNREGISTERED Keys can be freely purchased through any retailer, with no restrictions on availability. 5-pin Flexcore 4800 Twin Combi 5800 Twin 7000 Patent Protection Effective key control systems rely on the fact that keys are only available from specific, authorised security centres. Unfortunately, the abolition of copyright protection on keys from August 1999 has made it possible for anybody to produce and sell most types of keys, thus bypassing this protection. The only exception to this is key systems which are protected by upto-date patents. Manufacturers are still able to take legal action against unauthorised third parties distributing copies of patented keys without permission. All registered key systems (Steps 2-5) from are protected by new international patents. We are committed to vigorously defending our patents whenever necessary to ensure the continued security of our customers. Patented cylinder series include Flexcore, 4800, Twin Combi 5800 and Twin 7000. 64
MASTER KEY SYSTEMS A simplified example of a typical Master Key System. Each person is issued with their own unique key which only opens doors appropriate to their job function. For example, all open door A, but only the Senior Manager can open Door E. Master Key Systems designed in this way can be extended to satisfy the requirements of large and complex installations without compromising their integrity. Cleaner: Doors A, B, C, D, F Department Head A: Doors A, B, D Department Head B: Doors A, C, F Senior Manager: All doors supply special forms for use in recording detailed master key information in an easily intelligible manner. Security and convenience of movement are inevitably in conflict with each other. A master key system is, by its very nature, a compromise between total security and totally free movement which would entail no security. With a little thought and planning a system can be designed to suit the client s precise operational requirements within each building. All locks can be incorporated in a master key system. These are in turn designed around the people who will use them. This has led to systems being designed in a way that is unique to. The number of locks in a building is first established, followed by the people who will use them and the areas they need to enter. Only then are the customer s particular requirements detailed on a special chart, enabling the system to be made up to suit the specific security requirements of the customer. Users can then be issued with their own unique key which allows them to move freely - but only through areas they need to enter. PROFESSIONAL SERVICE AND SUPPORT We have been designing and supplying master key systems in the UK for over 50 years. That expertise is at your service whenever you decide to install or upgrade an system. Our specialist in-house Systems Department will be happy to advise you on the different options available. In particular, they can ensure that your system is properly planned to accommodate all future expansion, thus avoiding the potentially costly long-term problems possible with an off-theshelf system. The system is then designed using the latest computer software aids. All these services are available to you free of charge. Once your system has been designed, the cylinders can be assembled and supplied by your local Security Centre, thus ensuring fast and responsive service. All Security Centres are closely monitored by to ensure the highest standards of quality and security are observed. They are also required to employ staff who have been specially trained by, enabling them to provide advice and ongoing support with all elements of your system. Backed up when necessary by our own Systems Department, this ensures that you can be assured of the best possible service throughout the lifetime of your system. KEY MANAGEMENT SOFTWARE Keybank for Windows has been designed to make the process of key management a simple one. The features it offers include: A full record of the master-key system Detailed procedures for recording when keys are issued Receipts and reminder notices Key/User access reports The system will run on any standard PC running Microsoft Windows 3.1 or later. 65
TWIN 7000 SERIES STEP 5 CENTRAL REGISTRATION The Twin 7000 cylinder offers extremely high security and full resistance to any currently known method of picking. A development of the Twin 6000 series but with a new patent, it includes case-hardened drill-resistant inserts, a unique patented sidebar mechanism and patented keys. Billions of usable differs are available per key profile worldwide. Twin 7000 keys are fully protected by new international patents against unauthorised duplication. Not only are all Twin 7000 key profiles restricted, but the keys are only available directly from. All shapes of Twin 7000 cylinders and padlocks can be placed in the same master key system. Protected by worldwide patents. Eligible for inclusion in an Option Complete Package Guarantee. For references see page 63. For dimensions see pages 72-75. TWIN 7000 FINISHES PRODUCT SCANDINAVIAN OVAL THREADED EURO PROFILE S ACCESSORIES PADLOCKS Black FIN In the increasingly polluted atmosphere in which we live, the demands on products to resist corrosion are particularly high. products have the benefit of the latest automatic plating equipment, which incorporates the best of modern plating processes. chrome, polished chrome and black chrome give extremely good weather resistance whilst polished brass is offered as a decorative finish. In addition our products are suitable for replating, on occasions when it is important to match the finish of other ironmongery on a project. OVAL PROFILE = Available from stock PADLOCKS = Available ex-works = Not applicable 66
4800 SERIES The 4800 cylinder series features a high security pin tumbler mechanism, a patented sidebar and patented keys. It incorporates the latest technology to ensure maximum pick resistance and trouble-free performance. 250,000 usable differs are available per key profile, ensuring that large and complex master key systems can be catered for with ease. All 4800 series cylinders incorporate hardened steel inserts for drill resistance. All key profiles are restricted. All shapes of 4800 cylinders and padlocks can be placed in the same master key system. Protected by worldwide patents. Eligible for inclusion in an Option Complete Package Guarantee. For references see page 63. For dimensions see pages 72-75. 4800 FINISHES PRODUCT SCANDINAVIAN OVAL THREADED S ACCESSORIES PADLOCKS Stainless Steel Effect FIN 34 Stainless Steel Effect FIN 31/34 Black FIN In the increasingly polluted atmosphere in which we live, the demands on products to resist corrosion are particularly high. products have the benefit of the latest automatic plating equipment, which incorporates the best of modern plating processes. chrome, stainless steel, polished chrome and black chrome give extremely good weather resistance whilst polished brass is offered as a decorative finish. EURO PROFILE OVAL PROFILE PADLOCKS = Available from stock = Available ex-works = Not applicable 67
TWIN COMBI 5800 SERIES TWIN COMBI 5800 The Twin Combi 5800 cylinder offers extremely high security and full resistance to any currently known method of picking. A development of the Twin Combi 5600 series but with a new patent, it includes case-hardened drill-resistant inserts, a patented sidebar mechanism and patented keys. Well over 1,900,000,000 usable differs are available per key profile worldwide. Twin Combi 5800 keys are fully protected by new international patents against unauthorised duplication. All Twin Combi key profiles are restricted. All shapes of Twin Combi 5800 cylinders and padlocks can be placed in the same master key system. Dual security levels: may be combined with Combi 00 cylinders in the same master key system (see page 69). Protected by worldwide patents. Eligible for inclusion in an Option Complete Package Guarantee. For references see page 63. For dimensions see pages 72-75. FINISHES PRODUCT SCANDINAVIAN OVAL THREADED EURO PROFILE S ACCESSORIES PADLOCKS Stainless Steel Effect FIN 34 Stainless Steel Effect FIN 31/34 Black FIN In the increasingly polluted atmosphere in which we live, the demands on products to resist corrosion are particularly high. products have the benefit of the latest automatic plating equipment, which incorporates the best of modern plating processes. chrome, stainless steel, polished chrome and black chrome give extremely good weather resistance whilst polished brass is offered as a decorative finish. In addition our products are suitable for replating, on occasions when it is important to match the finish of other ironmongery on a project. OVAL PROFILE = Available from stock PADLOCKS = Available ex-works = Not applicable 68
COMBI 00 SERIES Entrance Door Twin Combi 5800 Main Entrance Gate Twin Combi 5800 Padlock Cleaning Cupboard Combi 00 Store Room Combi 00 Computer Room Twin Combi 5800 Works Office Twin Combi 5800 MD s Office Twin Combi 5800 DUAL SYSTEM The Twin Combi 5800/Combi 00 dual system is ideal for situations where very high security is required on certain doors, such as perimeter doors and places where high value equipment is kept. At the same time it eliminates over-specifying on doors where such a high level of security is not required. As a result it becomes both convenient and costeffective where a high security master key system is required. Very high security requirement. Medium security requirement. The Combi 00 system is fully compatible with Twin Combi 5800 very high security cylinders, This allows the creation of dual security master key systems, with Twin Combi 5800 cylinders on sensitive doors and lower-cost Combi 00 cylinders on other doors. The range features a 6-pin tumbler mechanism plus a patented sidebar mechanism and casehardened drill-resistant inserts. Combi keys are fully protected by international patents against unauthorised duplication. All Combi key profiles are restricted. All shapes of Combi 00 (and Twin Combi 5800) cylinders and padlocks can be placed in the same master key system. Protected by worldwide patents. Eligible for inclusion in an Option Complete Package Guarantee. Dual security levels: may be combined with Twin Combi 5800 cylinders in the same master key system (see page 68). For references see page 63. For dimensions see pages 72-75. 69
FLEXCORE SERIES The Flexcore cylinder series features a 5 pin tumbler mechanism plus a patented longitudinal pin. It achieves a significant level of pick resistance. 29,000 usable differs are available per key profile, allowing the creation of medium sized master key systems. All components are manufactured from quality material ensuring a high degree of reliability. Flexcore keys are fully protected by new international patents against unauthorised duplication. All Flexcore key profiles are restricted. All shapes of Flexcore cylinders and padlocks can be placed in the same master key system. Protected by international patents. Eligible for inclusion in an Option Complete Package Guarantee. For references see page 63. For dimensions see pages 72-75. FLEXCORE FINISHES PRODUCT SCANDINAVIAN OVAL THREADED EURO PROFILE S ACCESSORIES PADLOCKS Stainless Steel Effect FIN 34 Stainless Steel Effect FIN 31/34 Black FIN In the increasingly polluted atmosphere in which we live, the demands on products to resist corrosion are particularly high. products have the benefit of the latest automatic plating equipment, which incorporates the best of modern plating processes. chrome, stainless steel, polished chrome and black chrome give extremely good weather resistance whilst polished brass is offered as a decorative finish. In addition our products are suitable for replating, on occasions when it is important to match the finish of other ironmongery on a project. OVAL PROFILE PADLOCKS = Available from stock = Available ex-works = Not applicable 70
5-PIN SERIES The 5-pin cylinder series features a 5 pin tumbler mechanism, and achieves a significant level of pick resistance. 29,000 usable differs are available per key profile, allowing the creation of medium sized master key systems. All components are manufactured from quality material ensuring a high degree of reliability and durability. All shapes of 5-pin cylinders and padlocks can be placed in the same master key system. Eligible for inclusion in an Option Complete Package Guarantee. For references see page 63. For dimensions see pages 72-75. 5-PIN FINISHES PRODUCT SCANDINAVIAN OVAL THREADED EURO PROFILE S ACCESSORIES PADLOCKS Nickel FIN 12 Black FIN In the increasingly polluted atmosphere in which we live, the demands on products to resist corrosion are particularly high. products have the benefit of the latest automatic plating equipment, which incorporates the best of modern plating processes. chrome, polished chrome and black chrome give extremely good weather resistance whilst polished brass is offered as a decorative finish. In addition our products are suitable for replating, on occasions when it is important to match the finish of other ironmongery on a project. OVAL PROFILE PADLOCKS = Available from stock = Available ex-works (Some profiles may be available from stock - please call for details) = Not applicable 71
xx01 SINGLE (OUTSIDE) xx02 DOUBLE S xx03 SINGLE (INSIDE) DIMENSIONS SCANDINAVIAN OVAL SHAPE For use with Modular, Evolution and Narrow Profile lockcases. The cylinder is fixed to the lockcase with two hardened steel screws, supplied with the accessory set. accessories must be used: see page 76. * 25.5mm on 5-pin and Flexcore; 31mm on all other cylinder series. RIM xx07 SINGLE (O/S) 3xx07 SINGLE (I/S) 13xx07 DOUBLE xx11 SINGLE (O/S) xx13 SINGLE (I/S) xx12 DOUBLE For use with rim lockcases. The cylinder is fixed to the lockcase with two brass screws which can be cut to length. Supplied with rim cylinder sleeve. * 23mm on 5-pin and Flexcore; 28.5mm on all other cylinder series. SCANDINAVIAN SHAPE For use with Modular and Evolution lockcases. The cylinder is fixed with four high security hardened steel screws, supplied with the accessory set. accessories must be used: see page 76. MORTICE xx51 SINGLE xx52 DOUBLE THREADED For use with locking devices accepting screw-in cylinders. State lock type when ordering to ensure that correct cam is supplied. xx51 Round Threaded cylinders are also available with microswitch for use as a momentary action keyswitch. See page 56 for further information. xx57 RIM For use with rim locks and other locking devices accepting rim cylinders. Supplied with 5mm Spacer Ring and fixing screws. 72
27 38 27 DIMENSIONS 24 EURO PROFILE xx DOUBLE xx23 SINGLE 40* For use with locks accepting Euro profile cylinders. Cylinders are supplied with fixing screw. * Standard lengths are: Single 40mm and 45mm Double 61mm and 71mm Single w/turn 61mm and 71mm xx27 SINGLE WITH DISTINCTION OVAL 20 20 SINGLE S WITH ALTERNATIVE THUMBS: xx21 LARGE 27 38 20 27 xx26 FUNXION SMALL 40 38 21 27 40* 21 28 xx24 SMALL xx29 24 FUNXION LARGE 27 24 Decorative and security accessories and escutcheons are available: see Door Furniture section. 20 20 40 27 38 21 27 38 27 40 40* 21 xx28 SELECT T-SHAPE 40* 21 28 24 21 28 40* EXTENDED LENGTH EURO PROFILE S Length A (External) Single Cylinder Double Cylinder/Cylinder with Turn Length B (Internal) Total Length.5 40.5 45.5 50.5 55.5 60.5 65.5 70.5 40 61 66 71 76 81 86 91 96 1.5 45 66 71 76 81 86 91 96 1 6 40.5 50 71 76 81 86 91 96 1 6 111 45.5 55 76 81 86 91 96 1 6 111 116 50.5 60 81 86 91 96 1 6 111 116 121 55.5 65 86 91 96 1 6 111 116 121 126 60.5 70 91 96 1 6 111 116 121 126 131 65.5 75 96 1 6 111 116 121 126 131 136 70.5 80 96 1 6 1 111 6 116 111 121 116 126 121 131 126 136 131 141 Cross-reference Length A and Length B (in mm) to obtain total cylinder length C. Euro profile cylinders are frequently required in non-standard lengths to suit special locking applications such as extra-thick doors or asymmetrical lock fittings. For these purposes we can supply cylinders in lengths up to 141mm (80mm on single cylinders), as shown in the chart opposite. These are readily available in all cylinder series, including 5-pin, Flexcore, 4800, Twin Combi 5800 and Twin 7000. 73
.5.5 27 38 27 DIMENSIONS.5 24.5 OVAL PROFILE 21 xx32 DOUBLE.5 xx33 SINGLE.5 40* For use with locks accepting Oval profile cylinders. Cylinders are supplied with fixing screw. * Standard lengths are: Single 40mm and 45mm.5 Double 61mm and 71mm Single w/turn 61mm and 71mm xx SINGLE WITH DISTINCTION OVAL.5 2.8 21.5 20.5 Also available in: Single 50mm (+mm) Double 81mm (+/+mm) Single w/turn 81mm (+/+mm).5 Decorative and security accessories and escutcheons are available: see Door Furniture section. 20 20 SINGLE S WITH ALTERNATIVE THUMBS: xx31 LARGE.5 29.5 38 M27x1.5 20 27 23 19.5 xx34 SMALL xx38 SELECT T-SHAPE.5.5.5.5 27 27 38 27 38.5 27 24.5 xx36 FUNXION SMALL 40 7.5.5.5.5 21 38 27 21 28 xx39 24 FUNXION LARGE 40.5.5.5 21 21 28.5 40* 40* xx5208 FURNITURE LOCK 5.5 MASTER KEYABLE CAM LOCKS AND FURNITURE LOCKS.5 40* 27.5 5 55 29 9.9.5 For use on cabinet doors and similar applications. Can easily be adusted for door thicknesses up to 23mm. xx5207 and xx5208 supplied with integral catch operated by key. xx70 may be used with a wide range of different catches, supplied seperately: see pages 248-249. 39 21.5 2 x5207 CAM LOCK 2.8 29 21.5 M27x1 19.5 xx70 CAM LOCK O25.5 23 3 27.5 38.5 26 74
DIMENSIONS CLASS 2 27 56 / 50.5* 8 SNAP LOCKING 2xx40 KEY LOCKING 2xx41 24 91 23 52 56 / 50.5* 8 KEY LOCKING EXT. SHACKLE 2xx43 24 116 23 KEY LOCKING mm DIA.SHACKLE 2xx46 26 56 / 50.5* 92 23 13 KEY LOCKING CLOSE SHACKLE 2xx49 46 / 40.5** 8 12 72 23 Padlock body of extruded brass, black chrome plated. Shackle of rustproofed hardened steel, 8mm diameter as standard (mm on 2x46). Drainage holes inside the padlock body prevent freezing. No external screws or rivets. Tensile strength over 11/2 tons. Green stripes indicate Security Class 2 (equivalent to BS EN 12320 SG 3). * 50.5mm on 5-pin and Flexcore; 56mm on all other cylinder series. ** 40.5mm on 5-pin and Flexcore; 46mm on all other cylinder series. 48 48 48 48 CLASS 3 56 31 KEY LOCKING 3xx41 33 2 23 56 KEY LOCKING CLOSE SHACKLE 3xx49 92 25 Padlock body of hardened steel, black chrome plated. Shackle of rustproofed hardened steel, mm diameter. Drainage holes inside the padlock body prevent freezing. No external screws or rivets. Tensile strength over 41/2 tons. Blue stripes indicate Security Class 3 (equivalent to BS EN 12320 SG 4). 62 62 CLASS 4/5 25 55 14 KEY LOCKING CLOSE SHACKLE 5xx49 21 33 5 Padlock body of hardened steel, black chrome plated. Shackle of rustproofed hardened steel, 14mm diameter. Drainage holes inside the padlock body prevent freezing. No external screws or rivets. Tensile strength over tons. Red stripes indicate Security Class 4 or 5 depending on cylinder series (equivalent to BS EN 12320 SG 5/6). 80 75
CARE OF S Lockspray An efficient and rapiddrying lubricant for cylinders. Regular use improves reliability and prevents wear. Waterresistant and does not bind salt, thus also protecting against corrosion. Lock Cleaner Used to clean and deice cylinders. Rapidly dissolves dirt and particles and melts ice. Contains anti-freeze agent to inhibit further icing of the cylinder. To be used together with Lockspray. cylinders and padlocks are made to extremely high tolerances. Like any mechanical device used on a daily basis, certain preventive maintenance measures are essential to ensure trouble-free operation and longevity of the products. 1) At installation and at least every six months thereafter, cylinders and padlocks should be lubricated using Lockspray. Spray for approximately one second into the cylinder, then insert and turn the key two times. Wipe away any excess lubricant. 2) Graphite is not recommended for use with cylinders, and oil should NEVER be used. 3) The use of Lockspray is also recommended before winter on products fitted in an external environment. This will overcome problems with frost and condensation. 4) If a cylinder has become clogged with dirt or has been over-lubricated, the use of Lock Cleaner is recommended. Spray for one second into the cylinder, insert and turn the key twice, then re-lubricate the cylinder using Lockspray. 5) If a cylinder is frozen, spray Lock Cleaner for 2-3 seconds into the cylinder, wait 30 seconds then insert and turn the key twice. Repeat if necessary, then re-lubricate the cylinder using Lockspray. 4) Keys, although made of nickel silver, can become worn with very frequent use and should be replaced when necessary. 5) To ensure correct tolerances are maintained, only original keyblanks should be used, and these should be cut by an approved stockist. ACCESSORY SETS 16 or mm 11 or 13mm Standard accessory sets for Scandinavian Oval cylinders used with Modular and Evolution locks are available in four sizes. These are designed to be fitted to a standard 44mm or 45mm door. For security reasons it is imperative that the cylinder does not protrude more than 2mm from the face of the cylinder ring. 4800, 5800 or 7000 Cylinder 31mm 9.25 mm 9.25 mm 5-pin or Flexcore Cylinder 25.5mm If it is necessary to fit a cylinder to a door of unusual thickness, we can supply different sizes of screws and cylinder rings. Extension pieces, which bring the cylinder further out from the centreline of the door, are also available. Please contact your stockist for further details. Accessory Sets Scandinavian Oval Cylinders 11mm 5-Pin, Flexcore 13mm Door Thickness Size 256 6256 8256 256 26 56 44mm 45mm Cylinder Series 16mm 4800, Combi, 7000 mm 4800, Combi, 7000 Accessory sets for Scandinavian Round cylinders used with Modular and Evolution locks are available in two sizes. Combined with extension pieces and longer screws they are suitable for door thicknesses up to 0mm. 8mm 4800, Combi, 7000 13mm Accessory Sets Scandinavian Round Cylinders Door Thickness Size 3212 3212B 44mm 45mm Cylinder Series Centreline of door To calculate the correct cylinder ring size for Scandinavian Oval cylinders used on Modular, Evolution and Small Case locks: subtract half the door thickness (A) from the cylinder length plus half the lockcase width (34.75mm for 5-pin/Flexcore, 40.25mm for other ranges). Specify an accessory size no more than 2mm smaller than the result. EXAMPLE: 44mm door/twin Combi cylinder: subtract half this () from 40.25 to give.25. Use mm cylinder ring. ( is less than 2mm smaller than.25). High security cylinder escutcheons for Euro Profile cylinders used with Compact locks are available in two sizes: 6mm and 8mm. As these cylinders can be orderd in size increments of 5mm, the correct size of cylinder should be specified to suit the door thickness and escutcheon size selected. A full range of decorative accessory sets for Euro and UK Oval Profile cylinders is also available. accessories are available in a wide variety of designs and finishes to suit different applications. For further information please see the Door Furniture section. 76