Centering Unit Alignment and positioning of transferred workpieces Contributes to space saving on conveyor lines Heavy workpieces can now be aligned and positioned with small cylinders, resulting in compact conveyor lines. Table Max. allowable load weight: 2205 lbs (1000 kg) (MACM10) Workpieces can be moved in any direction: forward/backward, right/left, at an angle, and even rotated (360 ). Ball bearings allow for smooth operation. Table centering accuracy ±1 mm or less Right/left (Workpiece not loaded) Angled Rotation Forward/backward Table center movable range Max. ø100 mm (MACM10-50) Table center ø100 50 (Stroke) 3 types of table material can be selected. Stainless steel Ultra high molecular weight polyethylene Cast nylon For lock/unlock confirmation External photo sensor mountable Select from lock port side or opposite side of port installation. Built-in air locking mechanism Table can be held in any position. External photo sensor Locking port Unlocking port MACM Series NP-E16-22A
Centering Unit MACM Series Conveyor Line <Application Examples> 1 Transferred workpieces are stopped Workpieces transferred at an angle are stopped at an alignment point (stops where the centering unit is installed). Roller conveyor Workpiece Alignment point 2 rises Cylinder rises to lift the workpiece (separates roller conveyor from workpiece). Roller conveyor Stopper cylinder Up/down cylinder Cylinder rises 3 Workpiece stops Workpiece alignment/table lock Workpiece rises Alignment cylinder corrects skewed workpieces and realigns them. After alignment, the table of the centering unit is locked to maintain the corrected position even after the adjustment cylinders are released. condition after correcting skew Alignment cylinder Skew is corrected by alignment cylinder Alignment cylinder 4 descends/workpiece is transferred to next step Cylinder descends, places workpiece back on the roller conveyor, and transfers it to the next step. 1 Up/down cylinder Cylinder descends
Liquid Crystal Cassette Transfer Centering Unit MACM Series <Application Examples> 1 Stops in front of rack Is transferred to and stopped in front of the rack where skewed liquid crystal cassettes are to be stored 2 Is stored in rack Liquid crystal cassette Liquid crystal cassette Alignment cylinder Conveyor line 3 Alignment of cassette/table lock The alignment cylinder corrects skewed workpieces and aligns the liquid crystal cassettes. After alignment, the table of the centering unit is locked to maintain the corrected position even after the alignment cylinders are released. Skew is corrected by alignment cylinder Alignment cylinder 2
Centering Unit MACM Series Working Principle Neutral (Centering) condition Movable condition <Application Examples> wbearing espring for returning to center Movement qtable Body Bearing cage rcenter shaft When a force is applied to q the table in the lateral direction, w the bearing slides. When the bearing slides, e the spring for returning to center also expands and contracts. When the force in the lateral direction is released, r the center shaft is returned to the neutral position by e the spring for returning to center. Lock Mechanism Unlocked condition The table becomes free when unlocked. Locked condition The table is locked in place when locked. tbearing holder plate tbearing holder plate Clearance rcenter shaft qtable wbearing rcenter shaft Locking port Unlocking port Locking port Unlocking port ypiston for locking ypiston for locking When air is supplied from the locking port, y the piston for locking descends and pushes r the center shaft down. When r the center shaft lowers, t the bearing holder plate is pressed, and the table is locked. When air is supplied from the unlocking port, y the piston for locking ascends and releases the lock. 3
Centering Unit MACM Series How to Order MACM 4 20 P Allowable load weight Symbol Allowable load weight 2 450 lbf [2 KN] 4 900 lbf [4 KN] 6 1350 lbf [6 KN] 10 2250 lbf [10 KN] Stroke Symbol Stroke (Applicable model) 12 12 mm (MACM2) 20 20 mm (MACM4) 30 30 mm (MACM6) 50 50 mm (MACM10) Relief port Nil No V Yes Sensor type Nil P B Made to order (Table material) Stainless steel X115 Ultra high molecular weight polyethylene X116 Cast nylon Unsupported Port side photo sensor mounted type Port back side photo sensor mounted type Precautions Be sure to read this before handling the products. For safety instructions, actuator and auto switch precautions, refer to the Handling Precautions for SMC Products and the Operation Manual on the SMC website: http:// www.smcworld.com Specifications Model MACM2-12 MACM4-20 MACM6-30 MACM10-50 Max. allowable load weight lbf [KN] 450 [2] 900 [4] 1350 [6] 2250 [10] Stroke [mm] 12 20 30 50 Table center movable range [mm] ø24 ø40 ø60 ø100 Centering accuracy [mm] Action Fluid Cylinder for Operating temperature lock Operating pressure Proof pressure Lubrication ±1 or less Double acting Air 32 to 140 F [0 to 60 C] 58 to 102 psi [0.4 to 0.7 MPa] 145 psi [1 MPa] Non-lube Weight [kg] 0.7 1 2 7 Caution 1. Use the product within the movable range. 2. Use the product within the allowable load weight. 3. Load workpieces within the load range. 4. Load workpieces within the allowable inclination range. 5. Do not use the product in applications where excessive external force or impact force is applied to it. Improper handling includes the following: Applying impact on the side of the table to move it to full stroke Operating Precautions Continuously moving the table in a circle while the table is at a full stroke Repeating reciprocation of the table at full stroke Holding the body and swinging the table 6. Prevent over strokes. 7. Secure the table in place when transporting the product or the equipment it is mounted on. 8. This is not a clean room series product. 4
MACM Series Dimensions øw (Workpiece loadable range) 4 x D At maximum offset ø (A + 2 x S) S DA DB C øb øa øu øw PA PD E PB Q H P (Locking port) P (Relief port) (Option V only) PE P (Unlocking port) PC PC PC PC P (Relief port) (Option V only) PE PD H T F X115, X116 MACM4, MACM6 MACM2, MACM10 Dimensions Model A B C D DA DB E F H P PA PB PC PD PE Q S T U W 46 MACM2 X115 68 74 76 60 64 30 52 22.5 10 27.4 12 6 34 62 X116 50 4 50 33 MACM4 X115 86 90 90 6.6 72 78 12 32.5 56 19 17 19 32 20 6 40 78 X116 54 4 40 M5 18 7 53 43 MACM6 X115 118 125 125 97 113 33.8 59 28 33.3 30 6 60 98 X116 57 4 60 77 MACM10 X115 185 197 198 11 152 182 18 53.8 83 31 24 13 0 53.3 50 6 70 108 X116 81 4 5 [mm]
Centering Unit MACM Series Dimensions P: Port side photo sensor mounted type B: Port back side photo sensor mounted type P: Port side photo sensor mounted type Mounted example of EE-SX671 made by OMRON 4 2 x M3 thread depth 4 (Holes for mounting photo sensor) 19 Commercially available bolt Sensor The above photo sensor made by OMRON should be provided by the customer. Mounting position adjustment may be required depending on the individual differences of the sensor. 6
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