Western Products, PO Box 508, Milwaukee, WI 5 958 www.westernplows.com October, 0 Lit. No. 88, Rev. 0 WIDE OUT Snowplow Blade Assembly 580 H,A,Q&L Center Assembly 500 H,A,Q&L Center Assembly, Central Hydraulics 50 Parts List A DIVISION OF DOUGLAS DYNAMICS, LLC
TABLE OF CONTENTS WIDE OUT BLADE... WIDE OUT HYDRAULIC, A FRAME, QUADRANT & LIFT FRAME (H,A,Q&L) CENTER ASSEMBLY... Lift Frame and A Frame Components... Hydraulic Unit Components...8 Hydraulic Unit Cover Assembly...0 Lift and Angle Ram Components... Hoses and Fittings... Electrical Components... Vehicle-Side Harness Diagram Port, Plug System... Vehicle-Side Harness Diagram Central Hydraulics... Headlamp Kit...5 Lit. No. 88, Rev. 0 October, 0
WIDE OUT BLADE 580 Blade Components 8 9 0 7 5 7 8 5 0 7 5 8 Groove 9 * 0 9 * Does not include Retainer Bar (Item ). Current ram has a groove around the base near the pin hole. Early ram does not have a groove. Lit. No. 88, Rev. 0 October, 0
WIDE OUT BLADE 580 WIDE OUT Blade Components Item Part Description Item Part Description 50 Bolt Kit, Urethane Edge 9 80 Label Identity, ULTRAFINISH 50 Retainer Bar 0 5 Label Identity, WESTERN 8. 50 Kit, Urethane Edge Assembly (Does not 500 Label WIDE OUT 8' 0' include Retainer Bar.) 580 Deflector Kit, WIDE OUT (accessory only) 505 Urethane Edge 578 Back Drag Kit, WIDE OUT (accessory only) 5 509 DS Blade Wing, WIDE OUT B07 Hydraulic Cylinder, Slide Box (Early ram ns 5050 PS Blade Wing, WIDE OUT see callout on diagram.) 505 5/8 x Pin Kit 80 Ram Assembly -/ x -5/ DA 7 505 5/8 x Pin Kit (Current ram see callout on diagram.) 8 505 Wing Spring ns B07 Combo Seal Kit, Cylinder B07 9 5/8 x Eyebolt Kit ns 79 Seal Kit, Ram Assembly 80 0 5058 DS Blade Slidebox, WIDE OUT 5 509 Wear Strip, Wing Top ns 5059 PS Blade Slidebox, WIDE OUT 508 Wear Strip, Wing Bottom 500 Wing Pin 7 77 Shoe Kit (set of ) (accessory only) 50 Stop Bolt Kit ns 508 Label WIDE OUT Wings 775 Cutting Edge Kit ns 098 Label CONTRACTOR GRADE 507 WIDE OUT Blade 8 595 Blade Guide Assembly, Poly (set of ) 5 959 Label Multiple Pinch Points 9 5075 Quadrant Assembly, WIDE OUT 59900 Label Warning/Caution, Snowplows 0 97 Bumper Kit 7 0 Label Attach/Detach UltraMount 5077 Pin Kit 8 507 Label Identity, WIDE OUT 09 Trip Spring ns = not shown Lit. No. 88, Rev. 0 5 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500/50(CH) Lift Frame and A Frame Components 5 5 9 8 7 0 9 8 5 0 7 9 0 7 8 9 7 5 0 9 8 0 5 Lit. No. 88, Rev. 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500/50(CH) WIDE OUT Lift Frame and A Frame Components Item Part Qty Description Item Part Qty Description 508 Pivot Bolt Kit 5 99K 5/ x / Cotter Pin Kit (pkg of ) 5070 A Frame Kit 97 / Flat Washer 507 Pin Kit, Base End 7 9 Receiver Kit DS 507 Pin Kit, Rod End 8 97 Receiver Kit PS 5 98 / 0 Hex Locknut GB 9 98 Receiver Pin 0 Lift Frame 0 995K- 5/ Hairpin Cotter 7 785 Stand Assembly DS 5 / 0 x Hex Cap Screw G5 8 78 Stand Assembly PS 95 x / Clevis Pin Kit 9 787 Stand Shoe Kit 78 Pivot Bar Kit 0 75 / x Roll Pin BP 7855 Pivot Bolt Kit 78 Stand Lock Pin Kit 5 90 / Grade Chain Assembly 0 Light Channel 979 Hose Bracket Kit 0 Lift Arm Kit 7 Cable Boot 870 / x / Clevis Pin Kit 8 85 Plunger w/ Spring Item 0 Lift Frame Lift Frame 0 58 Label Identity, UltraMount 9 989 Label SECURITY GUARD UHMW Round Flat Washer, Special Item 0 Lift Arm Kit 870 / x / Clevis Pin Kit UHMW Round Flat Washer, Special 5 99K 5/ x / Cotter Pin Kit (pkg of ) Lift Arm 97 / Flat Washer 5 / x Clevis Pin kit Item 78 Pivot Bar Kit Pivot Bar 7855 Pivot Bolt Kit Item 7855 Pivot Bolt Kit 8 x 7 Hex Cap Screw G5 5 90 8 Hex Locknut GB 778 8 Hex Jam Nut G5 Item 5 90 / Grade Chain Assembly ( per plow) / Grade Chain 8 905 /8 x / U-Bolt G5 7 5508 Plastic Tube 9 9 /8 x Hex Locknut GB Item 979 Hose Bracket Kit ( per plow) Hose Bracket 9 / 0 Hex Locknut GB 0 / 0 x / Socket Cap Screw G5 ns = not shown G = Grade Not used for Central Hydraulics. Lit. No. 88, Rev. 0 7 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500 Hydraulic Unit Components 5 7 7 8 9 9 8 0 5 5 0 9 Lit. No. 88, Rev. 0 8 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500 950 Hydraulic Unit WIDE OUT 85 Hydraulic Unit Service Kit WIDE OUT* (Not used for Central Hydraulics) Item Part Qty Description Item Part Qty Description 77 K Breather Pressure Control 7 95 Valve SV08 5 w/nut 7 Reservoir Kit 8 95 Valve SV08 w/nut 07 0 x 5/ Machine Screw 9 958 Valve PC08 0 w/nut 9079 Plug, Square /8 NPTF 0 5 Quill Assembly 5/ Thread 5 59 O-Ring 50 857 Quill Assembly / 0 Thread 7897 Magnet Plug, Hex Socket M ORB 7 90080 5 5/ 8 x / Hex Cap Screw G5 98K- / Relief Valve Kit ( sets) 8 8 Pump Kit 98K- Cartridge 0 w/jam Nut 9 5789 Suction Filter 9 Crossover Relief Valve 000 psi 0 57 O-Ring 0 5 908 / 0 x Socket Cap Screw 55587 O-Ring ns 9099 / 0 x / Hex Washer-Head 55 Pump Shaft Seal Thread-Rolling Screw 500 Motor Assembly /" ns / 0 x / -Lobe Round 90K- 8 Coil With Spade Terminals Washer-Head Screw (pkg of 5) 5 Valve SVCV08 0 w/nut ns 55 / 0 x 5/8 Hex Washer-Head 97K- Valve SV08 00 w/nut Thread-Rolling Screw O-Ring Service Kits 557 Back-Up/O-Ring Kit (Does not 959 Seal Kit Valves SV08 0,,, contain O-Rings for cartridge valves.) 0,,, 5, SVCV08 0 & PC08 0 958 Seal Kit Valves SV08 00, 9 Seal Kit Crossover Relief Valve CV08 0, SF08 05 ns = not shown G = Grade * Includes 950 Hydraulic Unit, 955 Cover Assembly (p. 0) and Plow-Side Electrical Components (p. ). Lit. No. 88, Rev. 0 9 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500 Hydraulic Unit Cover Assembly 5 9 8 7 955 Cover Assembly Item Part Qty Description Item Part Qty Description 5 Top Retainer Ring 7 0 Cover, Side Bottom Retainer Ring 8 90 Label Information (S S) / 0 x / -Lobe Round Washer- 9 90 Label Information (S5 S0) Head Screw (5-pack) w/8" Cable Tie ns 95 Label Identity, WIDE OUT Cover, Side Hydraulic Unit 5 Cover, Side ns 5 Cable Tie " 0 Cover, Side ns = not shown Lit. No. 88, Rev. 0 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500/50(CH) Lift and Angle Ram Components 558K Lift Ram Assembly / x 8 Item Part Qty Description 90 Split Bearing /" 557 Spacer 8985 Gland Nut Assembly 90 Angle Ram Assembly / x 0 Item Part Qty Description 90 Split Bearing /" 557 Spacer 8985 Gland Nut Assembly Hoses and Fittings 0 7 To DS Wing Rod (inside) To DS Wing Base (outside) 5 To DS Angle Ram 8 5 To Lift Ram To PS Angle Ram 7 7* 7* 0 To PS Wing Rod (inside) 9 To PS Wing Base (outside) 8** Hoses and Fittings Item Part Qty Description Item Part Qty Description 98 Hose, /8 x 78 w/f JIC Ends 7* 55 5 Elbow 90 M JIC/ M ORB 5 Hose, /8 x 8 w/f JIC Ends 8** 9 5 Elbow 5 M JIC/ M ORB 99 Hose, /8 x w/f JIC Ends 9 Drain Cap F JIC 97 Hose, /8 x 7 w/f JIC Ends 0 95 Orifice Kit 5 57 Hose, / x w/f JIC Ends ns 58 5 Hose Wrap, Polyethylene 5 Elbow, Extra Long 90 JIC/ ns 980 /8 x Button Cap Screw M ORB F = Female ns = not shown M = Male or Metric * Also used for Central Hydraulics, qty. ** Also used for Central Hydraulics, qty. Lit. No. 88, Rev. 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500/50(CH) Electrical Components 7 8 9 5 D Plow-Side Electrical Components Item Part Qty Description Item Part Qty Description 97 Harness Plow Control Solenoid 7 08 Spacer Module 907 Cable Assembly 8" 8 5 Plow Module 05 Plow Battery Cable 9 55 / 0 x 5/8 Hex Washer-Head 5K- Motor Relay Kit Thread-Rolling Screw 5 9099 / 0 x / Hex Washer-Head ns 5099 Dielectric Grease Thread-Rolling Screw ns Fuse, -Amp Mini Automotive 9 Harness Plow Control -Solenoid Blade-Style (for items & ) ns = not shown Vehicle-Side Electrical Components (Diagrams on following pages) A* 8587 Vehicle Control Harness D 58K Plug Cover Kit (shown with B* 0 Vehicle Battery Cable plow-side electrical components) C** 98 Vehicle Control Harness Central Hydraulics ns = not shown * For diagram, see Vehicle-Side Harness Diagram. ** For diagram, see Vehicle-Side Harness Diagram Central Hydraulics. Not used for Central Hydraulics. Lit. No. 88, Rev. 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500 Vehicle-Side Harness Diagram Port, Plug System Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps Factory Vehicle Harness Battery Vehicle Control Harness Vehicle Lighting Harness (-Pin) Turn Signal Configuration Plug Typical Plug-In Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) Park/Turn Lamps To Snowplow Control RED To Switched Accessory Fire Wall BLK RED Vehicle Battery Cable B BAT A -Port Module (Non-DRL or DRL) Factory Vehicle Harness Lit. No. 88, Rev. 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 50(CH) Vehicle-Side Harness Diagram Central Hydraulics AB AB DEBCA Snowplow Headlamps Snowplow Headlamps Park/Turn Lamps Vehicle Headlamps Vehicle Headlamps DRL Tap Park/Turn Lamps Factory Vehicle Harness ORN AWG AWG (not used) C Vehicle Control Harness RED RED BLK/ORN 5-Amp Fuse (Park/Turn) 7.5-Amp Fuse (Straight Blade Control) Battery To Switched Accessory (may need lengthened) Vehicle Lighting Harness (-Pin) Adapter AB Turn Signal Config. Plug Typical Plug-In Harness Factory Vehicle Harness 0.0-Amp Fuses (Snowplow Park/Turn & Snowplow Control) -Port Module (Non-DRL or DRL) Lit. No. 88, Rev. 0 October, 0
WIDE OUT H,A,Q&L CENTER ASSEMBLY 500/50(CH) Headlamp Kit 0 9 8 7 5 8800 Headlamp Kit (Pair) Item Part Qty Description Item Part Qty Description 880 Headlamp Service Kit DS 5595 7 Cable Tie Anchor ns 880 Headlamp Service Kit PS 7 8805 Park/Turn Socket Service Kit 880 Rear Cover Kit (fits - or -screw) 8 Park/Turn Bulb (trade no. 57NAK) 880 Mounting Hardware Kit 9 880 H Headlamp Bulb Service Kit 905 / Flat Washer 0 8808 Cover Screws Service Kit ( screws) 5 0 Rubber Grommet 8W Harness Service Kit ns = not shown Lit. No. 88, Rev. 0 5 October, 0
Western Products PO Box 508 Milwaukee, WI 5 958 www.westernplows.com A DIVISION OF DOUGLAS DYNAMICS, LLC Copyright 0 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted. Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following are registered ( ) or unregistered ( ) trademarks of Douglas Dynamics, LLC: CONTRACTOR GRADE, SECURITY GUARD, ULTRAFINISH, UltraMount, UltraMount, WESTERN, WIDE OUT. Printed in U.S.A. Lit. No. 88, Rev. 0 October, 0