ISO CE R TIF IC AT N IO Intertek TM MANAGEMENT SYSTEMS ADJUSTABLE CABLE GLANDS NICKEL PLATED BRASS Modest Torque Produces Huge Armour Clamping Forces APPROVED SANS SANS IP If fitted with Gasket, Inner Seal and Shroud. F E A T U R E S & B E N E F I T S Uniquely adjustable - it fits any size armouring! Adjustability renders it the world s easiest gland to fit Unique gearbox action ensures unprecedented clamping force - even when just hand tightened. Tough self-centering loose cone ensures the very best armour grip possible. Completely re-usable. Adaptable to other thread types. Easily convertible for use with unarmoured cable. Unique shroud: seals the gland and self-dries the cable. Accessories render it IP. Supplied complete with locknut. POLICY STATEMENT The performance of our products must exceed all others on the world market CEO
Sales Leaflet August THE MOST SUPERBLY ENGINEERED CABLE GLAND SYSTEM EVER! BRASS NIPPLE This loose, high-tensile brass nipple allows very generous tightening without fear of the gland snapping off. By replacing the nipple with an extended length nipple, a range of thicker gland plates can be accoodated. By adding Pg. or Imperial thread adaptor nipples, connection to non-standard equipment is easily made. (Pratley Special Thread Glands are also available. See Special Thread Glands table in Accessories overleaf) NOTE: If using single core cable, specify BRASS locknuts when ordering. This is to prevent eddy current heating. LOCKNUT Supplied complete with locknut. These are made of nickel-plated steel or brass, depending on the size of gland ordered. Gland sizes - are supplied with castellated locknuts for ease of tightening. DIFFERENTIAL NUT Unique to the Pratley Adjustable Gland, this ingenious device ensures unprecedented clamping force for aggressive armour anchoring. Using two slightly different coarse pitch threads, it achieves the mechanical advantage of an ultra-fine pitch thread. It s like a truck changing into low gear to provide lots of traction. Even when the gland is hand tightened, the armour will be gripped! The differential nut is also self-locking. It locks the gland in the adjusted position even under extreme conditions of vibration. A truly ingenious solution to effective armour clamping! CONE NUT This generously proportioned nut remains stationary whilst the differential nut is tightened. This ensures that the armour wire will not be dragged around or displaced during tightening. CONE BUSH Unlike ordinary glands with fixed or captive cones, the Pratley Adjustable Gland employs a technically superior loose cone bush. This allows it to be made from a different material; a special tough and distortion resistant brass. The loose cone bush also automatically self-centers under the armouring. This ensures the very best grip possible on each individual armour wire. Furthermore, the loose cone allows visual verification that all armour wires are properly in position prior to tightening. You can be sure that no armour wire is out of place or will accidentally penetrate the bedding. UNIQUE WATERPROOFING SHROUD The waterproofing shroud seals onto the cable sheath and the differential nut for absolute protection. It acts as a one-way valve to self-dry or breathe out residual moisture, and ensures the total exclusion of moisture and corrosive atmospheres. Made from specially formulated ultra violet and chemical resistant rubber (UV-C). A Hydrocarbon resistant version (H-C) can also be made on request. *A long shroud (not shown) is also available, which seals against the apparatus for absolute protection.
IT S LIKE HAVING A BUILT-IN GEARBOX! When a tonne truck applies low gear ratio, it can climb a mountain. When a Pratley Adjustable Gland applies differential thread action it can crush an armour wire. The unique differential nut in a Pratley Adjustable Gland utilizes the difference in pitch between the conduit thread of the nipple and the specially engineered thread of the cone nut. These threads are relatively coarse and, unlike delicate fine threads, are robust and easy to engage. Fine threads can however achieve higher clamping forces. Ingeniously, the Pratley differential nut tightens according to the pitch of the cone nut and simultaneously loosens according to the slightly different pitch of the nipple. The net result is two coarse threads working together to achieve an effective ultra-fine pitch thread. Consequently only modest torque produces iense clamping forces. It's just like having a built-in gearbox! CONVERTIBLE FOR UNARMOURED CABLES Pratley Compression Conversion Kits help reduce the cable gland inventory in stores. All sizes of Pratley Adjustable Glands can be easily converted for use on all types of circular unarmoured cable. There are sizes of kit for each size of gland and the correct kit size is determined by the outer diameter of the unarmoured cable. The kit replaces the cone bush and employs the principle of compressing a synthetic rubber bush to create the necessary grip on the outer sheath of the cable. See Accessories overleaf. s.. Larger ADJUSTABLE CABLE GLAND SELECTION CHART Number of Cores,,,,, *, *,, * *,,, *,, * *,, *, * * * *,,, * check bedding diameter on all cables Gland or or or or or or or or or or or or or or Max. Bedding Dia......../...../.../...../.../..../..../../..../..../.../.../...../........./..... / / / / / / / / / / / / / / IP By fitting an Inner Seal, Waterproofing Shroud and a Gasket on the. Pratley Adjustable Glands are rendered IP to the SANS specification. See Accessories overleaf. Note: The specification for PVC cables (SANS ) does not specify maximum dimensions. This chart is based on expected maximum dimensions over bedding supplied by cable manufacturers. No guarantee can be given that the selected gland will fit the specified cable. If in doubt, measure the cable bedding diameter and check it against the gland nipple bore in Dimensions of Pratley Adjustable Glands chart, above right. * In particular, cables sizes marked with an asterisk should always be checked.
DIMENSIONS & SPECIFICATIONS A - Bore Dia. B - Throat Dia. C Protruding Length without Shroud DIMENSIONS OF PRATLEY ADJUSTABLE GLANDS Bore Dia. A........... Bore Dia. B........... Thread M M M M M M M M M Hole Diameter * Gland will fit & & & & & & & & xm PCD xm PCD Hex s A/F Diff. Nut......... Overall Diameter........... Protruding Length Without Shroud C All dimensions in unless otherwise stated Gland is non-adjustable. * Each gland size (excluding ) will fit sizes of knockout hole due to a specially machined spigot on the differential nut............ SPECIFICATION GUIDE The Gland must: Comply with SANS for mechanical cable glands. Be fully adjustable so that each size can accoodate any size of armour wire Incorporate a differential thread action. Be convertible for use on unarmoured cable. Be manufactured from Brass and be nickel-plated. Have a loose nipple and a loose cone bush. Be able to be fitted with either short or long weatherproofing shrouds. Be supplied complete with either brass or nickel-plated steel locknuts. Larger sizes must be supplied with castellated locknuts. Be adaptable to Pg. or Imperial threaded entries. PACKAGING DATA Gland Glands Packs per Carton Carton Dimensions Weight (kg) Volume (m ) x x.. x x.. x x.. x x.. x x.. x x.. x x.. x x.. x x.. x x.. x x..
IT S NOT JUST A GLAND... IT S A COMPLETE SYSTEM! A C C E S S O R I E S INNER SEAL KIT Ensures that the cable bedding is inner sealed. NOTE: Please specify For Glands and use the when ordering. EXTENDED LENGTH NIPPLES THREAD ADAPTORS Stretch-on Rubber Sealing Bush These nipples replace the standard nipple when required with exceptionally thick gland plates. PRATLEY EXTENDED NIPPLES Thread Dia. () Length () Used to adapt the gland to Pg. or Imperial threaded entries. Adaptors replace the standard nipple on the gland so that the gland may be screwed directly into Pg. (DIN standard) or Imperial threaded entries. (See Pratley Special Threaded Gland below). L Cup Washer PRATLEY INNER SEAL KITS PRATLEY Pg. ADAPTORS To Pg... Pg. ADAPTOR SIZES Pg. Entry ()... Gland......... Number IMPERIAL ADAPTORS To Usual Pack Quantity ¾ NPT ¼ ½ NOTE: The size gland has a fixed nipple and is not adjustable. Pratley special Thread Glands are not supplied with locknuts. Thread Adaptors for Gland sizes to, see above. WATERPROOFING SHROUDS Halogen free IP Exceptional UV resistance Elasticity retention Excellent chemical resistance By effectively outer sealing the gland, Pratley shrouds prevent the ingress of moisture and consequent corrosion of armour wires. This ensures a permanent earth path and improved safety! Their totally unique design also self-dries the cable via a one-way vapour release valve action. Short shrouds - For indoor and out door installations. Long shrouds - Ideal for more corrosive environments. For adjustable glands only. Special shrouds - Hydrocarbon resistant (H-C). Available as a special only (not UV resistant). PRATLEY WATERPROOFING SHROUDS Cat. (Standard) Cat. (Long) SPECIAL THREAD GLANDS Type / Thread * Ex e with extended nipple and shroud Pg.. Pg. ½ NPT * Supplied complete with Shroud, Inner Seal, Locknut and Gasket. COMPRESSION CONVERSION KITS Used to easily covert the gland for use with circular unarmoured cable. The conversion kit replaces the cone bush in the gland. There are two sizes of kit for each size of gland (small or large), to ensure optimal grip. To make the correct selection, check the diameter of your cable bedding and select the appropriate kit from the chart below. : Small Cat. Dia. o : Large Cat. Dia. o NICKEL-PLATED STEEL & BRASS LOCKNUTS TOUGH BLACK PLASTIC GASKETS IP RATED Gasket Min. Max. Inner Seal Kit Retaining Washer (nickel-plated) Compression Bush Tapered Washer (nickel-plated) * NOTE: The L kit does not require a retaining washer. It is supplied with a tapered ring and rubber bush only. EARTHING TAGS COMPRESSION CONVERSION KITS SIZES S S S S S S S S S........ L* L L L L L L L L........ Used for external earthing. They can also be used stacked, in combination, to increase the rated area. PRATLEY EARTHING TAGS Gland oa () ob ()......... Rated Area ( )......... All Pratley Adjustable Glands (and the ) are supplied complete with locknuts. s - supplied standard with nickel-plated steel locknuts. s and supplied standard with nickel-plated brass locknuts. For ease of fitting, larger sizes (-) are castellated. Unplated brass locknuts are available on request. Note: Due to eddy current heating effects, only brass locknuts should be used with single core cable. ø A Shroud Nickel-plated steel Unplated brass ø B Castellated Locknut s - PRATLEY LOCKNUTS Thread ¼ NP Steel Cat. NP Brass Cat. These tough black plastic gaskets incorporate a special face feather for perfect sealing. Min. Max................. Gasket plus Inner Seal Kit plus Shroud may be fitted to render the gland IP rated (Inner and outer sealed)... PRATLEY TOUGH PLASTIC GASKETS Pg. Pg.... Cat. Usual Pack Qty. Pg. Pg. Pratley (Pty) Limited (Reg. //) An Affiliate of the Pratley Group of Companies Jackson Street Factoria Krugersdorp Gauteng - Telephone + / Fax + PO Box, Kenmare Gauteng South Africa - /PratleySA @PratleySA /PratleySA