LM 6000 PC Technical Description
Table of Contents Table of Contents... 1 1. Unit s Identity... 2 1.1 Gas Turbines Electronic Controls System... 2 1.2 Main Equipment Technical Data... 2 2. Technical Description of Power Plant Equipment... 3 2.1 BOP Systems... 3 2.1.1 Water Treatment Plant... 3 2.1.2 Instrument - Service Air System... 4 2.1.3 Fire Protection System... 4 2.1.4 Liquid Fuel System (Diesel)... 5 2.1.5 Gas Regulation Station (GRS)... 5 2.1.6 Hot Water System... 5 2.1.7 Emergency Diesel Generator (EDG)... 6 2.1.8 Tanks... 6 2.1.9 Transformers... 6 3. Unit Auxiliary Systems... 7 4. Photo Archive... 8-9 - 1 -
1. Units Identity GT #1 GT #2 GT #3 Serial No 191507 191508 191516 Model (Type) LM6000-PC LM6000-PC LM6000-PC Start Attempts 1104 1.049 1120 Gas Fired Starts 976 982 1011 Gas Fuel Runtime 6940,7 6265,3 6383,3 Liquid Fuel 92,02 5,5 8,8 Runtime Manufactured NORWAY NORWAY HOUSTON place ESD With No Motor 13 4 19 ESD With Motor 141 391 130 1.1 Gas Turbines Electronic Controls System Woodward MicroNet Programmable control System Platform for centralized software management and execution: ifix v2.5 Woodward Governor Company s Graphical Applicatin programmer (GAP) 1.2 Main Equipment Technical Data GENERATOR JEUMONT JEUMONT FRAMATONE FRAMATONE BRUSH Generator Manufacturer A Framatone A Framatone BRUSH Electrical Machines Limited Type Self controlled Self controlled Turbogenerator synchronous generator synchronous generator Year of Manufactured 2004 2004 2004 Power Factor 0,8 0,8 0,8 No of Poles 2 2 2 Frequency 50 Hz 50 Hz 50 Hz Coolant Air at 15 o C Air at 15 o C Air at 15 o C Power Output 63500 kva 63500 kva 63500 kva Voltage Output 11.500 V 11.500 V 11.500 V Speed 3000 rpm 3000 rpm 3000 rpm - 2 -
2. Technical Description of Power Plant Equipment. Three aero derivative Gas Turbines, LM6000 PC- Sprint type, constructed and supplied by General Electric (GE). The nominal power of the plant is 147.762 MW. Water (demineralized) Injection System is installed in order to reduce the NOx emissions and also increase the efficiency of the engine when the ambient temperature is high. The GTs are dual fuel (Gas and/or Diesel). The LM6000 gas turbine is a dual-rotor, concentric drive-shaft gas turbine. The main components consist of a variable inlet guide vane (VIGV) assembly, a 5-stage low-pressure compressor (LPC), a 14-stage variable-geometry high-pressure compressor (HPC), an annular combustor, a 2-stage high-pressure turbine (HPT), a 5- stage low-pressure turbine (LPT), an accessory gearbox (AGB) assembly, and accessories. The 14-stage HP compressor turns the 2-stage LP turbine (same shaft) until 10600 rpm. The 5-stage LP compressor turns the 5-stage LP turbine to 3600 rpm, using the gear box the rotation speed is reduced at 3000rpm and it is transferred to the generator. 2.1 BOP Systems; 2.1.1 Water Treatment Plant; It consists of two identical demineralized water production lines; one main and one stand by, with capacity 30m 3 /h each. In case of emergency situation both lines can operate in parallel with maximum production of 60m 3 /h of demi-water. The quality of demineralized water that it is produced should satisfy the following limitations; SILICATE < 100 ppb, CONDUCTIVITY < 1 µs/cm Main Equipment (each line consist of): o o o o Active Carbon Filter Cation Resin Filter CO2 De-gasifier Anion Resin Filter - 3 -
2.1.2 Instrument - Service Air System Air Compressor Desiccant Dryer Air Receiver Model Rotary screw HHL 450 AC 1000/12 VT compressors Coolant Air/oil - - Max Pressure 10 bar 16 bar 12 bar Volume - 2x133 lt 986 lt Vessel Absorbents - Activated Alumina - (2x100kg) Qty 3 2 3 Capacity 3x100% 2x100% - Voltage 400 V 230 Vac - Power 22 kw 0.05 kw - Year of Manufactured 2004 2004 2004 2.1.3 Fire Protection System; It consists of one Diesel pump, one Electrical pump and one Jockey pump. Moreover, demineralized water is used as mean for the fire protection of the transformers, so there is installed another set of the same pumps for that purpose. Diesel Engine/Pump Electrical Engine/Pump Type 1000.4A 80-250 Qty 2 2 Capacity 140m 3 /h 140m 3 /h Speed 2900 rpm 2900 rpm Voltage (Motor) 400 V 400 V Power (Motor) 55 kw 11 kw Year of Manufactured 2004 2004-4 -
2.1.4 Liquid Fuel System (Diesel); Power Plant is designed to use both gas as primary fuel or diesel as secondary fuel for power production. The diesel fuel is stored on site at the storage tank (2500m 3 ). The diesel fuel should pass through a centrifugal separator (ALFA LAVAL) before it is stored to the daily tank (500m 3 ) that feeds the units using an installation of feeding pumps and filters. Alfa Laval Manufacturer Alfa Laval Mid Europe GmbH Model Focus 50-100 Type D-21509 Glinde Year of Manufactured 2004 2.1.5 Gas Regulation Station (GRS); It is where the pressure and the temperature of the gas fuel regulated and filtered. It consists of two lines; the main line has a regulator and the stand by line has no regulator. In GRS also it is installed the gas compressor which is needed to increase the gas pressure at the inlet of each unit to 46 bar. Fuel Gas Compressor Motor Voltage - 6600 V Power - 1000 kw Speed - 994 rpm Manufactured Year 2005 2005 2.1.6 Hot Water System; It consists of two gas fuel boilers (2x100% capacity). They can operate in parallel when ambient temperature is very low. Hot water boilers supply hot water to the RMS in order to warm the gas that feeds the units and also feeds the anti-icing system of unit 3 with hot water. Boiler Manufacturer Thermostahl Model EN 900 Type Oil/Gas Boiler Output 900000 kcal/h Power 1047 kw Capacity 2x100 % Qty 2 Capacity 2x100% - 5 -
2.1.7 Emergency Diesel Generator (EDG); It supports safe shut down and Black Start Operation! Manufacturer EDG BRUNO Divisione Gruppi Electrogeni Model G200M Engine Type Mitsubishi S16R-PTA Alternator Type Leroy Somer LSA 51.2S5 Voltage Output 400 V Power Output 1800 kva Speed 1500 rpm Frequency 50 Hz Power Factor 0.8 Manufactured Year 2004 2.1.8 Tanks; at the plant there are installed the fallowing tanks; o 2x1000m 3 for raw water storage, o 1x500m 3 for demineralized water storage and fire protection of the transformers, o 6x100m 3 for demineralized water storage, o 1x2500m 3 for Diesel Fuel Storage o 1x500m 3 for Diesel daily storage 2.1.9 Transformers; Main Step-Up LV MV Transformer Transformer Transformers Manufacturer Electroputere Electroputere ABB Type TTUS - ONAN ONAN ONAN/ONAF Rate 48/67.3 MVA 1600 kva 1000 kva Capacity Nominal 11.5/150 kv 6.6/20 kv 20/0.4 kv Voltage Tap Changer On Load (HV)/ 17 Off Load (HV) / 5 - steps steps Max Load 260 kw - - Losses Connection YNd1 Dyn5 - Qty 3 1 4-6 -
3. Unit Auxiliary Systems Lube oil System; o Generator Mineral Lube Oil System (MLO) o Turbine Lube Oil System (SLO) Water Injection system Water Sprint System Hydraulic starter Diesel Feeding System Fin Fan Cooling System Generator Circuit Breaker UPS DC system o Inverter/Charger 125Vdc (SAFT Power System) Batteries Qty; 196 (Item Nominal Voltage 1.14) o Inverter/Charger 24Vdc (SAFT Power System) Batteries Qty; 118 (Item Nominal Voltage 1.14) o Inverter/Charger 110 Vdc (SAFT Power System) Batteries Qty; 95 (Item Nominal Voltage 1.14) - 7 -
4. Photo Archive Gas Regulation Station (GRS) Gas Compressor Hot Water Boilers Air Compressors Air Dryers Air Receivers - 8 -
Alfa Laval Centrifugal Separator Fire Protection System Emergency Diesel Generator Main Step Up Transformer Water Treatment Plant -9-
Gas Turbine & Unit Auxiliaries Gas Turbine (Inlet Air Anti-Icing System) A Jeumont Framatone Generator BRUNO Generator - 10 -