REAR SUSPENSION SYSTEM

Similar documents
FRONT SUSPENSION SYSTEM

ALLDATA Online Toyota Camry L4-2.4L (2AZ-FE) - Rear Strut Assembly. Rear Strut Assembly

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1

SUSPENSION SYSTEM PROBLEM SYMPTOMS TABLE SP 1

SHOCK ABSORBER ASSY FRONT LH

SUSPENSION AND AXLE SA 1 SUSPENSION AND AXLE

REAR AXLE AND SUSPENSION RA 1

OVERHAUL. NOTICE: Do not apply grease to each sliding part of the link. HINT: COMPONENTS: See page REMOVE REAR FLOOR FINISH PLATE

Symptom Suspect Area See page. 3. Shock absorber (Worn out) 3. Shock absorber (Worn out)

TOYOTA COROLLA/MATRIX LOWERING SPRINGS Preparation

SUSPENSION AND AXLE SA 1

OVERHAUL HINT: COMPONENTS: See page 74 49

FRONT AXLE AND SUSPENSION FA 1

TOYOTA COROLLA LOWERING SPRINGS Preparation

02 14 REAR SUSPENSION

OVERHAUL. Remove the union bolt and a gasket from the disc brake cylinder, then disconnect the flexible hose from the disc brake cylinder.

FRONT AXLE HUB SUB-ASSY LH

4. SEPARATE SPEED SENSOR FRONT LH (a) Remove the bolt and disconnect the speed sensor wire and flexible hose from the shock absorber assy.

REAR SUSPENSION GROUP CONTENTS GENERAL DESCRIPTION TRAILING ARM REAR SUSPENSION DIAGNOSIS TOE CONTROL ARM...

REAR SUSPENSION GROUP CONTENTS GENERAL DESCRIPTION REAR SUSPENSION DIAGNOSIS LOWER ARM AND TOE CONTROL ARM ASSEMBLY...

POWER STEERING SYSTEM

TO INDEX DIFFERENTIAL FRONT DIFFERENTIAL CARRIER OIL SEAL (4WD) FRONT DIFFERENTIAL CARRIER ASSEMBLY (4WD) REAR DIFFERENTIAL CARRIER OIL SEAL

REAR SUSPENSION SECTION RSU CONTENTS SUSPENSION RSU-1 REMOVAL AND INSTALLATION...10 SYMPTOM DIAGNOSIS... 2 PRECAUTION... 3 PREPARATION...

REAR AXLE & REAR SUSPENSION SECTIONRA. Go to Table of Contents. Go to Quick Reference Index

REAR SUSPENSION GROUP CONTENTS GENERAL DESCRIPTION TRAILING ARM ASSEMBLY REAR SUSPENSION DIAGNOSIS

LEXUS IS 250/350/250 AWD REAR GS SHOCK ABSORBERS Preparation. Part Number: PTR PTR PTR

REAR SUSPENSION SECTION RSU CONTENTS SUSPENSION RSU-1 REMOVAL AND INSTALLATION...10 SYMPTOM DIAGNOSIS... 2 PRECAUTION... 3 PREPARATION...

75 5 ENGINE HOOD/DOOR

Return To Main Table of Contents GENERAL... 2 STRUT ASSEMBLY LOWER ARM STABILIZER BAR CENTER MEMBER WHEEL AND TIRE...

FRONT SUSPENSION LOCATION INDEX

REPLACEMENT 1. REMOVE FRONT WHEEL

REAR BUMPER COMPONENTS. Luggage Compartment. Trim Cover Assy RH. Rope Hook Assy. Deck Trim Side Board LH. Deck Trim Side Board RH.

OVERHAUL. 1. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (a) Using a screwdriver, remove the lower frame bracket garnish.

1. General Description

REPLACEMENT. 9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1 (a) Remove the 2 bolts and control cable bracket No.1.

DRAIN BRAKE FLUID NOTICE:

Symptom Suspect Area See page 5. Engine mounting (Loosen) 6. Clutch disc assy (Runout is excessive) 7. Clutch disc assy (Oily)

OVERHAUL NOTICE: 7. REMOVE BRAKE MASTER CYLINDER (a) Disconnect the 5 connectors from brake master cylinder.

GROUP 33A 33A-1 CONTENTS GENERAL DESCRIPTION... 33A-2 FRONT SUSPENSION DIAGNOSIS. 33A-3 LOWER ARM... 33A-13 SPECIAL TOOLS... 33A-5

FRONT SUSPENSION GROUP 33A 33A-1 CONTENTS GENERAL DESCRIPTION... 33A-2 FRONT SUSPENSION DIAGNOSIS. 33A-3 LOWER ARM... 33A-13 SPECIAL TOOLS...

REAR SUSPENSION GROUP CONTENTS GENERAL INFORMATION FASTENER TIGHTENING SPECIFICATIONS TRAILING ARM...

10/31/2018 R.M. 2005::Drive Shaft / Propeller Shaft: Front Drive Shaft: Overhaul (SCION xb) 2005 Scion XB MotoLogic

FLOOR SHIFT SHIFT LEVER ASSY (MTM)

ALLDATA Online Lexus LS 400 V8-4.0L (1UZ-FE) - Front. Front

FRONT WHEEL ALIGNMENT INSPECTION

POWER STEERING TO INDEX POWER STEERING SYSTEM PRECAUTIONS... OPERATION CHECK... PROBLEM SYMPTOMS TABLE... VANE PUMP ASSEMBLY COMPONENTS...

). 1. REMOVE FR WIPER ARM RH

FRONT & REAR SUSPENSION SECTIONSU CONTENTS IDX. FRONT SUSPENSION...2 Precautions...2

2. MEASURE VEHICLE HEIGHT. (b) Measure the vehicle height. Measurement points: C: Ground clearance of front wheel center

FRONT SUSPENSION GROUP CONTENTS GENERAL INFORMATION SPECIFICATIONS STRUT ASSEMBLY FRONT SUSPENSION DIAGNOSIS.

2004 Lexus LS430. Submodel: Engine Type: V8 Liters: 4.3 Fuel Delivery: FI Fuel: GAS

REAR SUSPENSION SECTION CONTENTS E SUSPENSION RSU-1 RSU

INSTALLATION INSTRUCTIONS

CAMSHAFT (LH BANK) (2GR FE) ENGINE MECHANICAL 1424N 01 REPLACEMENT

If it exceeds the maximum specification, replace the propeller shaft.

FRONT SUSPENSION GROUP CONTENTS GENERAL INFORMATION ON-VEHICLE SERVICE FASTENER TIGHTENING SPECIFICATIONS...

FRONT SUSPENSION SECTION FSU CONTENTS E SUSPENSION FSU-1 FSU

REAR SUSPENSION SECTION RSU CONTENTS E SUSPENSION RSU-1 RSU

SECTION 2C FRONT SUSPENSION TABLE OF CONTENTS

ILLUSTRATION ILLUSTRATION

REAR SUSPENSION SECTION RSU CONTENTS SUSPENSION RSU-1 SERVICE INFORMATION... 2

SUSPENSION - FRONT Toyota Celica DESCRIPTION ADJUSTMENTS & INSPECTION WHEEL ALIGNMENT SPECIFICATIONS & PROCEDURES WHEEL BEARING

FRONT WHEEL ALIGNMENT

FRONT & REAR SUSPENSION SECTIONSU CONTENTS IDX. FRONT SUSPENSION...2 Precautions...2. REAR SUSPENSION...14 Precautions...14

PROPELLER SHAFT ASSEMBLY

FRONT & REAR SUSPENSION SECTIONSU CONTENTS IDX. FRONT SUSPENSION...2 Precautions...2

5. SEPARATE STEERING INTERMEDIATE SHAFT ASSY (a) Fix the steering wheel with the seat belt. Release the 3 springs and separate the dust cover.

FRONT SUSPENSION GROUP CONTENTS GENERAL INFORMATION FASTENER TIGHTENING SPECIFICATIONS GENERAL SPECIFICATIONS...

DRAIN BRAKE FLUID NOTICE:

FRONT WHEEL ALIGNMENT

FRONT SHOCK ABSORBER

DRAIN BRAKE FLUID NOTICE:

GROUP 33 FRONT SUSPENSION CONTENTS WANINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES

WHEEL ALIGNMENT. Wheel arch height (Front and rear) <Ref. to FS-7, WHEEL ARCH HEIGHT, INSPECTION, Wheel Alignment.>

2010 Toyota Prius Repair Manual

2003 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX

REAR SUSPENSION SECTION RSU CONTENTS E SUSPENSION RSU-1 RSU

REPLACEMENT. 1. REMOVE CYLINDER HEAD COVER NO.2 (a) Remove the 4 nuts and cylinder head cover No. 2.

REAR SUSPENSION SECTION RSU CONTENTS E SUSPENSION RSU-1 RSU

FRONT SUSPENSION SECTION CONTENTS E SUSPENSION FSU-1 FSU

TOYOTA PRIUS PLUS LOWERING SPRINGS Preparation

FRONT SUSPENSION SECTION CONTENTS E SUSPENSION FSU-1 FSU

Toyota PRIUS Sway Bar, Rear Preparation

FRONT SUSPENSION SECTION CONTENTS E SUSPENSION FSU-1 FSU

SA 66 Front Differential (Disassembly and Assembly of Differential w/o A D D ) Disassembly and Assembly of Differential (with out A.D.D.

STEERING SYSTEM PRECAUTION SR 1

TOYOTA TUNDRA LOWERING KIT Installation Preparation

10. SEPARATE COMPRESSOR (a) Remove the nut, 3 bolts compressor stay and compressor. HINT: Hang up the hoses instead of detaching.

REPLACEMENT. 12. REMOVE ENGINE MOVING CONTROL ROD (a) Remove the 5 bolts, the engine moving control rod and the engine mounting stay.

EG-37 ENGINE MECHANICAL TIMING BELT COMPONENTS FOR REMOVAL AND INSTALLATION 2JZ-GE

FRONT SUSPENSION Click on the applicable bookmark to selected the required model year

Wheel Alignment. Wheel arch height (front and rear wheels) <Ref. to FS-8, WHEEL ARCH HEIGHT, INSPECTION, Wheel Alignment.>

BRAKE E

See SPECIFICATIONS & PROCEDURES article in WHEEL ALIGNMENT. Lower Ball Joint 1-22 ( ) Upper Ball Joint 6-39 ( )

PROPELLER SHAFT PR 1

FRONT AXLE SECTION FAX CONTENTS D DRIVELINE/AXLE FAX-1 FAX

1. SPECIFICATIONS 2. WHEEL ALIGNMENT Front Suspension. (gas type) Rear Suspension. (gas type)

FRONT SUSPENSION SECTION FSU CONTENTS E SUSPENSION FSU-1 FSU

Technical Service BULLETIN

SLIDING ROOF SYSTEM LOCATION. Sliding Roof Drive Gear Sub Assy (Include Sliding Roof Limit Switch)

Transcription:

SYSTEM PROBLEM SYMPTOMS TABLE SYSTEM Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely cause of the problem. Check each part in order. If necessary, replace these parts. Wander/pulls Bottoming Sways/pitches Rear wheel shimmy Abnormal tire wear Symptom Suspect Area See page 1. Tire (Worn or improperly inflated) 281 2. Wheel alignment (Incorrect) 273 3. Hub bearing (Worn) 3024 4. Suspension parts (Worn) 1. Vehicle (Overloaded) 2. Spring (Weak) 274 3. Shock absorber (Worn) 274 1. Tire (Worn or improperly inflated) 281 2. Stabilizer bar (Bent or broken) 2713 3. Shock absorber (Worn) 274 1. Tire (Worn or improperly inflated) 281 2. Wheel (Out of balance) 281 3. Shock absorber (Worn) 274 4. Wheel alignment (Incorrect) 273 1. Tire (Worn or improperly inflated) 281 2. Wheel alignment (Incorrect) 273 3. Shock absorber (Worn) 274 4. Suspension parts (Worn) 271 2707N01 1252

272 COMPONENTS 2707O01 56 (571, 41) Suspension Plate Cushion Spring Bracket 80 (816, 59) Suspension Support Upper Insulator 80 (816, 59) Spring Bumper Coil Spring 5.0 (51, 44 in. lbf) Rear Shock Absober w/coil Spring Rear Shock Absorber Assy Rear LH 80 (816, 59) Speed Sensor Wire 5.4 (55, 48 in. lbf) Rear Brake Drum SubAssy 195 (1,990, 144) Stabilize Bar Rear 61 (622, 45) Rear Axle Carrier Bush LH 85 (867, 62) Rear Axle Carrier Bush LH X4 195 (1,990, 144) N m (kgf cm, ft lbf) Nonreusable part : Specified torque Rear Axle Beam Assy C95124 1253

REAR WHEEL ALIGNMENT REAR WHEEL ALIGNMENT INSPECTION 1. INSPECT TIRE(See page 281) 2. MEASURE VEHICLE HEIGHT(See page 265) NOTICE: Before inspecting the wheel alignment, adjust the vehicle height to the specified value. 273 2707P01 A D Front B 3. INSPECT TOEIN Toein: USA, Canada: P195/65R15 89S P185/65R15 86S A + B 0 16 ± 16 (0.26 ± 0.26 ) 0 16 ± 16 (0.26 ± 0.26 ) C SA3213 Mexico: C D 2.6 ± 2.5 mm (0.10 ± 0.10 in.) P195/65R15 89H 2.5 ± 2.5 mm (0.10 ± 0.10 in.) A + B 0 01 ± 16 (0.16 ± 0.26 ) C D 1.6 ± 2.5 mm (0.06 ± 0.10 in.) If the toein is not within the specified value, inspect and replace the suspension parts as necessary. 4. INSPECT CAMBER (a) Install the cambercasterkingpin gauge or position vehicle on wheel alignment tester. (b) Inspect the camber. Camber: Camber Rightleft error USA, Canada 1 27 ± 30 (1.45 ± 0.5 ) 30 (0.5 ) or less Mexico 1 26 ± 30 (1.43 ± 0.5 ) 30 (0.5 ) or less If the measured value is not within the specified value, inspect the suspension parts for damage and/or wear and replace them if necessary become camber is not adjustable. 1254

274 REAR SHOCK ABSORBER WITH COIL SPRING REAR SHOCK ABSORBER WITH COIL SPRING OVERHAUL COMPONENTS: See page 272 1. REMOVE REAR WHEEL 2. REMOVE SPARE WHEEL COVER ASSY 3. REMOVE REAR FLOOR FINISH PLATE(See page 7621) 4. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH(See page 7621) 2707R01 5. REMOVE REAR SHOCK ABSORBER WITH COIL SPRING (a) Support the rear axle beam with jack. Wood Block F40125 (b) Remove the 2 nuts and bolt. C80891 (c) Remove the nut, washer and shock absorber. C67565 6. REMOVE SHOCK ABSORBER ASSY REAR LH (a) Using SST, compress the coil spring. SST 0972730021 NOTICE: Do not use an impact wrench. It will damage the SST. SST F40126 1255

REAR SHOCK ABSORBER WITH COIL SPRING 275 (b) (c) Using a 6 mm hexagon wrench to hold the piston rod, remove the nut. Remove the support plate, cushion, spring bracket, upper insulator, suspension support, spring bumper and coil spring. F40127 C67568 7. INSPECT SHOCK ABSORBER ASSY REAR LH (a) Compress and extend the shock absorber rod and check that there is no abnormal resistance or unusual sound during operation. If there is any abnormality, replace the shock absorber with a new one. NOTICE: When disposing the shock absorber, see DISPOSAL on page 277. 8. INSTALL SHOCK ABSORBER ASSY REAR LH (a) Using SST, compress the coil spring. SST 0972730021 NOTICE: Do not use an impact wrench. It will damage the SST. SST F40128 (b) Insert the coil spring to the shock absorber. Fit the lower end of the coil spring into the gap of the spring lower seat. (c) Install the spring bumper and suspension support. (d) Set the upper insulator to the spring bracket. F40129 Front 80.6 F40274 (e) Position the spring bracket with upper insulator as shown in the illustration. Place the RH side on the symmetric position to the illustration. (f) Install the cushion and support plate. (g) Temporarily tighten a new center nut. (h) Remove the SST. SST 0972730021 (i) Recheck the direction of the spring bracket. 1256

276 REAR SHOCK ABSORBER WITH COIL SPRING (j) Using a 6 mm hexagon wrench to hold the piston rod, tighten a new nut. Torque: 56 N m (571 kgf cm, 41 ft lbf) F40130 9. INSTALL REAR SHOCK ABSORBER WITH COIL SPRING (a) Install the shock absorber, temporary tighten the nut and washer. C67565 (b) Install the 2 nuts and bolt. Torque: 80 N m (816 kgf cm, 59 ft lbf) C80891 10. STABILIZE SUSPENSION (a) Install the rear wheel and jack down the vehicle. Torque: 103 N m (1,050 kgf cm, 76 ft lbf) (b) Bounce the vehicle up and down several times to stabilize the suspension. 11. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (a) Fully tighten the nut. Torque: 80 N m (816 kgf cm, 59 ft lbf) C67565 12. INSPECT REAR WHEEL ALIGNMENT(See page 273) 1257

REAR SHOCK ABSORBER WITH COIL SPRING 277 DISPOSAL 2707Q01 1. DISPOSE SHOCK ABSORBER ASSY REAR LH (a) Fully extend the shock absorber rod. (b) Using a drill, make a hole in the cylinder as shown in the illustration to discharge the gas inside. CAUTION: When drilling, chips may fly out, work carefully. The gas is colorless, odorless and nonpoisonous. F40131 1258

278 REAR AXLE BEAM ASSY REPLACEMENT COMPONENTS: See page 272 REAR AXLE BEAM ASSY 1. REMOVE REAR WHEEL (a) Remove the RH and LH rear wheels. 2. REMOVE REAR BRAKE DRUM SUBASSY(See page 3231) 2707S02 3. SEPARATE SKID CONTROL SENSOR WIRE (a) Disconnect the skid control sensor connector. (b) Remove the 2 bolts and separate the wire harness clamps. (c) Remove the bolt and separate parking brake cable clamp. (d) Using the same manner desoribed above to the other side. C68929 4. REMOVE STABILIZER BAR REAR(See page 2713) 5. REMOVE REAR AXLE HUB & BEARING ASSY LH (a) Remove the 4 bolts and rear axle hub from the axle beam. C66800 6. REMOVE REAR AXLE HUB & BEARING ASSY RH Remove the RH side by the same procedures with the LH side. 7. SEPARATE REAR SHOCK ABSORBER WITH COIL SPRING (a) Remove the nut, washer and separate the rear shock absorber w/coil spring (lower side) from the rear axle beam. (b) Using the same manner desoribed above to the other side. C67565 1259

REAR AXLE BEAM ASSY 279 8. REMOVE REAR AXLE BEAM ASSY (a) Support the rear axle beam with jack. Wood Block C66806 (b) Remove the 2 bolts, nuts and rear axle beam. C81494 Notch Notch Matchmarks SST Bend Portions 9. REMOVE REAR AXLE CARRIER BUSH LH (a) Place matchmarks on the 2 notches of the bushing and axle beam. (b) Using a chisel and a hammer, bend the 2 portions of the bushing rib. Bend the bushing rib until the claw of SST can be hung. (c) Using SST, remove the bushing from the axle beam. SST 0995040011 (0995104020, 0995204010, 0995304030, 0995404020, 0995504051, 0995704010, 0995804011), 0995060010 (0995100630) NOTICE: If the axle beam has been scratched, apply the paint. F40275 10. REMOVE REAR AXLE CARRIER BUSH RH Remove the RH side by the same procedures with the LH side. SST 0995040011 (0995104020, 0995204010, 0995304030, 0995404020, 0995504051, 0995704010, 0995804011), 0995060010 (0995100630) 1260

2710 REAR AXLE BEAM ASSY Rubber Portion SST 11. INSTALL REAR AXLE CARRIER BUSH LH (a) Align the matchmarks on the axle beam with the 2 notches of a new bushing and temporarily install the bushing to the axle beam. (b) Using SST, install the bushing to the axle beam. SST 0995040011 (0995104020, 0995204010, 0995304030, 0995404020, 0995504051, 0995704010, 0995804011), 0995060010 (0995100620), 0971004101 NOTICE: Hang the claw of SST to the bushing deeply and firmly. Do not scratch the rubber portion of the bushing. Do not deform the bushing rib. F40276 12. INSTALL REAR AXLE CARRIER BUSH RH Install the RH side by the same procedures with the LH side. SST 0995040011 (0995104020, 0995204010, 0995304030, 0995404020, 0995504051, 0995704010, 0995804011), 0995060010 (0995100620), 0971004101 13. TEMPORARY TIGHTEN REAR AXLE BEAM ASSY (a) Support the rear axle beam with jack. (b) Install the rear axle beam, 2 bolts, and temporary tighten the 2 nuts. Wood Block C66806 14. TEMPORARY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (a) Install the rear shock absorber, washer and temporary tighten the nut. (b) Using the same manner described above to the other side. C67565 1261

REAR AXLE BEAM ASSY 2711 15. INSTALL REAR AXLE HUB & BEARING ASSY LH (a) Install the rear axle hub with the 4 bolts. Torque: 61 N m (622 kgf cm, 45 ft lbf) C66800 16. INSTALL REAR AXLE HUB & BEARING ASSY RH Install the RH side by the same procedures with the LH side. 17. INSTALL STABILIZER BAR REAR(See page 2713) C95125 18. INSTALL SKID CONTROL SENSOR WIRE (a) Install the wire harness and parking brake cable with the 2 bolts and clip. Torque: (A): 5.4 N m (55 kgf cm, 48 in. lbf) (B): 5.0 N m (51 kgf cm, 44 in. lbf) (b) Connect the skid control sensor connector. (c) Using the same manner desoribed above to the other side. 19. INSTALL REAR BRAKE DRUM SUBASSY(See page 3231) 20. STABILIZE SUSPENSION (a) Install the rear wheel and jack down the vehicle. Torque: 103 N m (1,050 kgf cm, 76 ft lbf) (b) Bounce the vehicle up and down several times to stabilize the suspension. 21. FULLY TIGHTEN REAR AXLE BEAM ASSY (a) Fully tighten the bolt. Torque: 85 N m (867 kgf cm, 62 ft lbf) (b) Using the same manner described above to the other side. C81494 1262

2712 REAR AXLE BEAM ASSY 22. FULLY TIGHTEN REAR SHOCK ABSORBER WITH COIL SPRING (a) Fully tighten the nut. Torque: 80 N m (816 kgf cm, 59 ft lbf) (b) Using the same manner described above to the other side. C67565 23. INSPECT REAR WHEEL ALIGNMENT(See page 273) 24. CHECK ABS SPEED SENSOR SIGNAL(See page 05297) 1263

STABILIZER BAR REAR 2713 STABILIZER BAR REAR REPLACEMENT COMPONENTS: See page 272 2707T01 1. REMOVE STABILIZER BAR REAR (a) Remove the 2 bolts, nuts and stabilizer bar. C66799 Front 2. INSTALL STABILIZER BAR REAR (a) Install the 2 bolts, nuts and stabilizer bar. Torque: 195 N m (1,990 kgf cm, 144 ft lbf) Install the stabilizer bar so that the mark is positioned onthe rear right side of the vehicle. Mark C94614 1264