HYDRAULIQUE PNEUMATIQUE TOUS COMPOSANTS VENTE - REPARATION DEPANNAGE

HYDRAULIQUE PNEUMATIQUE TOUS COMPOSANTS VENTE - REPARATION DEPANNAGE HYPSO RN 113 BP 10 82700 MONTECH Tél. : 05 63 64 70 71 Fax : 05 63 64 76 56 Web : http://www.hypso.fr Mail : contact@hypso.fr

COMPACT POWER PACKS SMA 03 HA 7203 11/98...2900.8 psi (200 bar) 0.132-4.491 US gpm (0.5-17 l/min) Replaces HA 7203 1/96 Compact power packs for the use in lifting platforms, elevating tables, ramps, presses, machine tools, mobile applications and others 14 basic hydraulic circuits Possibility of building up an additional circuit in the form of vertical or horizontal stacking assembly 2 configurations of horizontal assembly Tank capacities from 0.4 up to 10.6 US gal (from 1.5 to 40 l) Low noise level Functional Description Compact hydraulic power packs are designed to fit into small envelope dimensions and can be used in lifting platforms, elevating tables, manipulators, small presses, machine tools and mobile applications. Each power pack consists of an electric motor, a pump, a manifold and a tank. The aluminum body forms the base of the power pack, on which all the main components, including the hydraulic elements, are mounted. The function of the power packs is apparent from the respective hydraulic circuit diagrams. The desired combination of particular components and hydraulic elements can be defined by reference to the ordering code and the respective tables. The lay-out of additional circuits is defined by an application number which determines the manufacturer. The standard supplied manifold has size 04, whereas the size 06 is to be agreed on with manufacturer. The mounting position of the power pack is horizontal or vertical - see the Power Pack Dimensions on pages 9 to 16. All ports have G 1/4 internal threads. The basic combinations of electric motors and pumps, as well as their code designations, are shown in tables 1, 2 and 3. Information regarding the basic power pack surface treatment is on page 3. 1

HA 7203 Ordering Code SMA 03 - /. - -. - XXXX / Compact power pack Pump displacement in cu.in (cm 3 ) 0.098(1.60) 16 0.122(2.00) 20 0.153(2.50) 25 0.022(0.36) 03 0.195(3.20) 32 0.033(0.54) 05 0.220(3.60) 36 0.044(0.72) 07 0.269(4.40) 44 0.057(0.93) 09 0.305(5.00) 50 0.068(1.11) 11 0.384(6.30) 63 0.079(1.30) 13 0.483(7.90) 79 O F K Solenoid voltage 01200 12V DC 02400 24V DC 04800 48V DC 02450 24V AC (50Hz) 11550 115V AC (50Hz) 23050 230V AC (50Hz) Application number (determined by manufacturer) Power pack holder (only with cylindrical tanks) without holder with low holder (cannot be used with plastic tanks) with high holder Electric motor (see tables 1, 2 and 3) Switch of the electric motor without switch with switch O R S R E M Type of filter used suction basket (not used with R, E, M) return filter without signaling return filter with el. signaling return filter with optical signaling R, E, M - only for tanks 30 to 35 Code of the tank (see Power Pack Dimensions on pages 9 to 16) Type of hydraulic circuit (see page 6) without emergency draining with emergency draining SXX.O SXX.N H V Mounting position horizontal vertical 2

Technical Data Flow rate (l/min) to tables 1, 2 and 3 Working pressure (bar) to tables 1, 2 and 3 Tank capacity gal (l) 0.4-10.6 (1.5-40) Type of pump external gear pump Max. working/peak pressure of the pump psi (bar) 2900/3625 (200/250) (max 20 sec) Power of electric motor to tables 1, 2 and 3 Type of electric motor single phase three phase DC Voltage of the electric motor V 230 230/400 12/24 Frequency Hz 50 50 - Electric motor enclosure type/ insulation class IP 54/F IP54/F IP 54/F Voltage of directional valves V 12 DC, 24 DC, 48 DC, 24 AC, 115 AC, 230 AC Hydraulic fluid Hydraulic oils of power classes HM, HV to CETOP RP 91 H in viscosity classes ISO VG 32, 46 and 68 Viscosity range SUS (mm 2 /s) 98... 461 (20... 100) Max. degree of fluid contamination Class 18/15 to ISO 4406. Therefore we recommend a filter with a retention rate ß10 75. Filtration (suction/return) µm 60/10 Fluid temperature range F ( C) -22... 176 (-30... +80) Ambient temperature, max F ( C) 122 (50) Thread of the connecting ports P, T, A, B, M, M1 G1/4 Working position Standard Surface Treatment horizontal, vertical Model Material used Surface treatment Cylindrical sheet tank Sheet steel Komaxit RAL 7030 Square sheet tank/cover Sheet steel Komaxit RAL 7030 Cylindrical plastic tank BOREALIS ME 8131 (transparent) Without surface treatment Square plastic tank/cover BOREALIS ME 8131 (transparent)/aluminum Without surface treatment HA 7203 DC electric motor AC electric motor Other components to manufacturer standard Zinc coated C 2001 tone 1100 (cca RAL 7005 mouse grey) Other surface treatment - is to agreed with manufacturer. 3

HA 7203 Tab. 1 Code of the electric motor n [1/min] 4 1500 3000 Tab. 2 Code of the pump 16 20 25 32 36 44 50 63 79 400V 230V kw Q [l/min] / p [bar] 11 3 0.25 2.1/55 2.7/45 3.3/35 4.3/30 4.8/25 - - - - 12 4 0.37 2.1/85 2.6/65 3.3/55 4.2/40 4.8/35 5.8/30 6.6/25 - - 13 5 0.55 2.1/125 2.7/100 3.3/80 4.3/60 4.8/55 5.9/45 6.7/40 8.4/30 10.5/25 14 6 0.75 2.1/170 2.7/135 3.3/110 4.3/85 4.8/75 5.9/60 6.7/55 8.4/45 10.5/35 15 7 1.10 2.1/200 2.6/200 3.3/160 4.2/125 4.7/110 5.8/90 6.6/80 8.3/65 10.4/50 16 8 1.50 - - 3.3/200 4.2/170 4.7/155 5.8/125 6.6/110 8.3/85 10.4/70 17 / 2.20 - - - 4.3/200 4.9/200 5.9/180 6.7/155 8.5/125 10.7/100 18 / 3.00 - - - - - 5.9/200 6.7/200 8.5/170 10.7/135 29 21 0.37 4.3/40 5.4/35 6.7/25 - - - - - - 30 22 0.55 4.3/60 5.4/50 6.7/40 8.6/30 9.6/25 - - - - 31 23 0.75 4.3/85 5.4/65 6.7/55 8.6/40 9.7/35 11.9/30 13.5/25 - - 32 24 1.10 4.3/120 5.4/100 6.8/80 8.7/60 9.7/55 11.9/45 13.5/40 17.1/30-33 25 1.50 4.4/165 5.5/130 6.8/105 8.7/85 9.8/75 12.0/60 13.6/55 17.2/40-34 26 2.20 4.3/200 5.4/195 6.8/155 8.7/120 9.8/110 12.0/90 13.6/80 17.1/60-35 / 3.00-5.5/200 6.9/200 8.8/165 9.9/145 12.0/120 13.8/105 17.3/80 - Code of the pump Code of the electric motor 03 05 07 09 11 13 n [1/min] 400V 230V kw Q [l/min] / p [bar] 1500 3000 Tab. 3 9 1 0.12 0.48/125 0.72/85 0.95/65 1.23/50 1.47/40 1.72/35 10 2 0.18 0.48/190 0.72/125 0.95/95 1.23/75 1.47/60 1.72/50 11 3 0.25 0.48/200 0.72/175 0.95/130 1.23/100 1.47/85 1.72/75 12 4 0.37-0.72/200 0.95/195 1.23/150 1.47/125 1.72/110 13 5 0.55 - - 0.95/200 1.23/200 1.47/185 1.72/160 14 6 0.75 - - - - 1.47/200 1.72/200 27 19 0.18 0.97/95 1.46/60 1.95/45 2.52/35 3.0/30 3.52/25 28 20 0.25 0.97/130 1.46/85 1.95/65 2.52/50 3.0/40 3.52/35 29 21 0.37 0.97/190 1.46/125 1.95/95 2.52/75 3.0/60 3.52/55 30 22 0.55 0.97/200 1.46/190 1.95/140 2.52/110 3.0/90 3.52/80 31 23 0.75-1.46/200 1.95/195 2.52/150 3.0/125 3.52/105 32 24 1.10 - - - 2.52/200 3.0/185 3.52/155 Code of the electric motor 41-62 n [1/min] 12V 24V kw Q [l/min] / p [bar] 2500 41 / 0.5 2800 / 42 0.5 4000 47 / 0.8 4500 / 48 0.8 2300 53 / 1.5 2200 / 54 2.0 2600 61 / 2.4 3300 / 62 3.0 see characteristics on page 5 Attention! The DC motors must be loaded, so as to reduce the revolutions! Do not run the motors without pressure

Characteristics HA 7203 CODE 41 CODE 42 CODE 47 CODE 48 CODE 53 CODE 54 CODE 61 CODE 62 5

HA 7203 Type of Hydraulic Circuit Diagram 6

Tables of Dimensions HA 7203 Single-phase and three-phase asynchronous electric motors Code of EM Motor Power [kw] Voltage [V] Current [A]** Speed [1/min]** B [inch] C [inch] D [inch] 1 * 4APC63-4s 0.12 230 1.00 1415 7.598 3.740 4.646 2 * 4APC63-4 0.18 230 1.40 1410 8.622 3.740 4.646 3 * 4APC71-4s 0.25 230 2.20 1420 8.346 4.016 5.197 4 * 4APC71-4 0.37 230 2.90 1410 9.331 4.016 5.197 5 * 4APC80-4s 0.55 230 4.00 1430 9.646 4.646 6.063 6 * 4APC80-4 0.75 230 5.30 1410 10.866 4.646 6.063 7 * 4APC90S-4 1.10 230 7.20 1350 11.378 4.882 6.772 8 * 4APC90L-4 1.50 230 10.0 1370 13.031 4.882 6.772 9 4AP63-4s 0.12 400 0.45 1380 7.598 3.740 4.646 10 4AP63-4 0.18 400 0.57 1350 7.598 3.740 4.646 11 4AP71-4s 0.25 400 0.77 1380 8.346 4.016 5.197 12 4AP71-4 0.37 400 1.05 1370 8.346 4.016 5.197 13 4AP80-4s 0.55 400 1.42 1380 9.646 4.646 6.063 14 4AP80-4 0.75 400 1.90 1380 9.646 4.646 6.063 15 7AA90S04 1.10 400 2.70 1410 9.331 4.843 5.472 16 7AA90L04 1.50 400 3.40 1410 9.331 4.843 5.472 17 7AA100L04K 2.20 400 4.90 1420 13.780 5.079 7.717 18 7AA100L04 3.00 400 6.50 1420 13.780 5.079 7.717 19 * 4APC63-2s 0.18 230 1.40 2820 7.598 3.740 4.646 20 * 4APC63-2 0.25 230 1.60 2860 8.622 3.740 4.646 21 * 4APC71-2s 0.37 230 2.45 2880 8.346 4.016 5.197 22 * 4APC71-2 0.55 230 3.40 2830 9.331 4.016 5.197 23 * 4APC80-2s 0.75 230 4.90 2840 9.646 4.646 6.063 24 * 4APC80-2 1.10 230 7.00 2870 10.866 4.646 6.063 25 * 4APC90S-2 1.50 230 9.30 2760 11.378 4.882 6.772 26 * 4APC90L-2 2.20 230 12.8 2760 13.031 4.882 6.772 27 4AP63-2s 0.18 400 0.49 2820 7.598 3.740 4.646 28 4AP63-2 0.25 400 0.67 2830 7.598 3.740 4.646 29 4AP71-2s 0.37 400 0.88 2800 8.346 4.016 5.197 30 4AP71-2 0.55 400 1.20 2800 8.346 4.016 5.197 31 4AP80-2s 0.75 400 1.70 2840 9.646 4.646 6.063 32 4AP80-2 1.10 400 2.50 2840 9.646 4.646 6.063 33 7AA90S02 1.50 400 3.20 2860 9.331 4.843 5.472 34 7AA90L02 2.20 400 4.50 2850 9.331 4.843 5.472 35 7AA100L02 3.00 400 6.10 2895 13.780 5.079 7.717 DC electric motor * Please be aware of the starting torque of the single-phase electric motors. Code of EM Motor Power [kw] Voltage [V] Current [A] ** Speed [1/min] ** Load factor B [inch] C [inch] D [inch] 41 AME 1628 0.5 12 85 2500 S2-5 min S3-20% ED 6.299-3.150 42 AME 1629 0.5 24 40 2800 S2-5 min S3-20% ED 6.299-3.150 47 AME 1609 0.8 12 125 4000 S2-4 min S3-10% ED 6.890 3.740 3.150 48 AME 1610 0.8 24 55 4500 S2-4 min S3-10% ED 6.890 3.740 3.150 53 AMJ 5608 1.5 12 185 2300 S2-1 min S3-5% ED 7.480 3.937 4.606 54 AMJ 5601 2.0 24 150 2200 S2-2 min S3-5% ED 7.480 3.937 4.606 61 AMK 5602 2.4 12 390 2600 S2-1 min S3-8% ED 9.213 3.937 5.079 62 AMK 5603 3.0 24 190 2600 S2-4 min S3-15% ED 9.213 3.937 5.079 ** Valid for rated power values. 7

HA 7203 Tables of Dimensions Single-phase and three-phase asynchronous electric motors Code of EM Motor Power [kw] Voltage [V] Current [A]** Speed [1/min]** B [mm] C [mm] D [mm] 1 * 4APC63-4s 0.12 230 1.00 1415 193 95 118 2 * 4APC63-4 0.18 230 1.40 1410 219 95 118 3 * 4APC71-4s 0.25 230 2.20 1420 212 102 132 4 * 4APC71-4 0.37 230 2.90 1410 237 102 132 5 * 4APC80-4s 0.55 230 4.00 1430 245 118 154 6 * 4APC80-4 0.75 230 5.30 1410 276 118 154 7 * 4APC90S-4 1.10 230 7.20 1350 289 124 172 8 * 4APC90L-4 1.50 230 10.0 1370 331 124 172 9 4AP63-4s 0.12 400 0.45 1380 193 95 118 10 4AP63-4 0.18 400 0.57 1350 193 95 118 11 4AP71-4s 0.25 400 0.77 1380 212 102 132 12 4AP71-4 0.37 400 1.05 1370 212 102 132 13 4AP80-4s 0.55 400 1.42 1380 245 118 154 14 4AP80-4 0.75 400 1.90 1380 245 118 154 15 7AA90S04 1.10 400 2.70 1410 237 123 139 16 7AA90L04 1.50 400 3.40 1410 237 123 139 17 7AA100L04K 2.20 400 4.90 1420 350 129 196 18 7AA100L04 3.00 400 6.50 1420 350 129 196 19 * 4APC63-2s 0.18 230 1.40 2820 193 95 118 20 * 4APC63-2 0.25 230 1.60 2860 219 95 118 21 * 4APC71-2s 0.37 230 2.45 2880 212 102 132 22 * 4APC71-2 0.55 230 3.40 2830 237 102 132 23 * 4APC80-2s 0.75 230 4.90 2840 245 118 154 24 * 4APC80-2 1.10 230 7.00 2870 276 118 154 25 * 4APC90S-2 1.50 230 9.30 2760 289 124 172 26 * 4APC90L-2 2.20 230 12.8 2760 331 124 172 27 4AP63-2s 0.18 400 0.49 2820 193 95 118 28 4AP63-2 0.25 400 0.67 2830 193 95 118 29 4AP71-2s 0.37 400 0.88 2800 212 102 132 30 4AP71-2 0.55 400 1.20 2800 212 102 132 31 4AP80-2s 0.75 400 1.70 2840 245 118 154 32 4AP80-2 1.10 400 2.50 2840 245 118 154 33 7AA90S02 1.50 400 3.20 2860 237 123 139 34 7AA90L02 2.20 400 4.50 2850 237 123 139 35 7AA100L02 3.00 400 6.10 2895 350 129 196 DC electric motor * Please be aware of the starting torque of the single-phase electric motors. Code of EM Motor Power [kw] Voltage [V] Current [A] ** Speed [1/min] ** Load factor B [mm] C [mm] D [mm] 41 AME 1628 0.5 12 85 2500 S2-5 min S3-20% ED 160-80 42 AME 1629 0.5 24 40 2800 S2-5 min S3-20% ED 160-80 47 AME 1609 0.8 12 125 4000 S2-4 min S3-10% ED 175 95 80 48 AME 1610 0.8 24 55 4500 S2-4 min S3-10% ED 175 95 80 53 AMJ 5608 1.5 12 185 2300 S2-1 min S3-5% ED 190 100 117 54 AMJ 5601 2.0 24 150 2200 S2-2 min S3-5% ED 190 100 117 61 AMK 5602 2.4 12 390 2600 S2-1 min S3-8% ED 234 100 129 62 AMK 5603 3.0 24 190 2600 S2-4 min S3-15% ED 234 100 129 ** Valid for rated power values. 8

Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical sheet tank - mounting position horizontal Lay - out of the Block Configuration A Configuration B Connecting Block * E - to components used * F - Size 04 = 1.575 in. (40 mm); Size 06 = 1.969 in. (50 mm) * G - Size 04 = 3.110 in. (79 mm); Size 06 = 3.622 in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) A 10 (sheet) 0.396(1.5) 0.211(0.8) 5.945(151) 11 (sheet) 0.528(2) 0.291(1.1) 9.881(251) 12 (sheet) 0.792(3) 0.423(1.6) 13.031(331) 13 (sheet) 1.056(4) 0.528(2) 16.181(411) 9

HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with cylindrical sheet tank - mounting position horizontal 10 Code of the tank Capacity in US gal (l) Working volume US gal (l) A A1 20 (sheet) 1.585(6) 0.977(3.7) 10.591(269) 1.575(40) 22 (sheet) 2.113(8) 1.294(4.9) 13.740(349) 6.102(155) 24 (sheet) 2.641(10) 1.612(6.1) 16.890(429) 7.677(195)

Power Pack Dimensions Power pack with square sheet tank Dimensions in inches and millimetres (in brackets) HA 7203 * E - to components used * F - Size 04 = 1.575 in. (40 mm); Size 06 = 1.969 in. (50 mm) * G - Size 04 = 3.110 in. (79 mm); Size 06 = 3.622 in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) d 30 (sheet) 2.113(8) 1.057(4) 0.354(9) 31 (sheet) 2.642(10) 2.113(8) 0.354(9) 33 (sheet) 5.283(20) 4.227(16) 0.354(9) 34 (sheet) 7.925(30) 6.076(23) 0.433(11) 35 (sheet) 10.567(40) 7.925(30) 0.433(11) Code of the Tank A1 A2 A3 A4 A5 A6 A7 A8 30 (sheet) 11.260(286) 13.386(340) 5.393(137) 12.795(325) 8.661(220) 0.295(7.5) 1.299(33) 3.937(100) 31 (sheet) 11.260(286) 15.748(400) 7.244(184) 15.039(382) 8.661(220) 0.354(9) 1.299(33) 3.937(100) 33 (sheet) 11.260(286) 15.748(400) 10.591(269) 15.039(382) 8.661(220) 0.354(9) 1.299(33) 3.937(100) 34 (sheet) 12.598(320) 19.685(500) 10.433(265) 18.701(475) 10.236(260) 0.492(12.5) 1.299(33) 5.118(130) 35 (sheet) 12.598(320) 19.685(500) 13.386(340) 18.701(475) 10.236(260) 0.492(12.5) 1.299(33) 5.118(130) 11

HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with DC electric motor Enables all combinations of tanks and mounting positions 12

Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical sheet tank - mounting position vertical Code of the tank Capacity in US gal (l) Working volume US gal (l) A1 21 (sheet) 1.585(6) 0.898(3.4) 10.591(269) 23 (sheet) 2.113(8) 1.427(5.4) 13.740(349) 25 (sheet) 2.641(10) 1.955(7.4) 16.890(429) 13

HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with cylindrical plastic tank - mounting position horizontal Lay - out of the Block Configuration C Configuration B * E - to components used * F - Size 04 = 1.575 in. (40 mm); Size 06 = 1.969 in. (50 mm) * G - Size 04 = 3.110 in. (79 mm); Size 06 = 3.622 in. (92 mm) 14 Code of the tank Capacity in US gal (l) Working volume US gal (l) A1 A2 40 (plastic) 1.585(6) 0.977(3.7) 10.433(265) 8.071(205) 42 (plastic) 2.113(8) 1.294(4.9) 13.583(345) 8.661(220)

Power Pack Dimensions Dimensions in inches and millimetres (in brackets) HA 7203 Power pack with cylindrical plastic tank - mounting position vertical Code of the tank Capacity in US gal (l) Working volume US gal (l) A A1 41 (plastic) 1.585(6) 0.977(3.7) 10.433(265) 8.071(205) 43 (plastic) 2.113(8) 1.294(4.9) 13.583(345) 8.661(220) 15

HA 7203 Power Pack Dimensions Dimensions in inches and millimetres (in brackets) Power pack with square plastic tank Caution! * E - to components used * F - Size 04 = 1.575 in. (40 mm); Size 06 = 1.969 in. (50 mm) * G - Size 04 = 3.110 in. (79 mm); Size 06 = 3.622 in. (92 mm) Code of the tank Capacity in US gal (l) Working volume US gal (l) 50 (plastic) 1.849(7) 1.321(5) The packing foil is recyclable. The technical information regarding the product presented in this catalogue is for descriptive purposes only. It should not be construed in any case as a guaranteed representation of the product properties in the sense of the law. HYTOS a.s., CZ - 543 15 Vrchlabí, Czech Republic Tel.: +420-438-403111, Fax: +420-438-403421, e-mail: sales@hytos.cz 16 Subject to alteration without notice!