ProtoNode RER and ProtoNode LER. Startup Guide

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ProtoNode RER and ProtoNode LER Startup Guide For Interfacing Customer Product: Harsco Industrial Patterson-Kelley ENVI Control Systems and Love Controller To Building Automation Systems: BACnet MS/TP, BACnet IP, Metasys N2, Modbus TCP, and LonWorks APPLICABILITY & EFFECTIVITY Explains the ProtoNode RER and LER hardware and how to install it. The instructions are effective for the above as of March 2013 Document Revision: 7

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 2 of 38 THIS PAGE INTENTIONALLY LEFT BLANK

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 3 of 38 TABLE OF CONTENTS 1 Introduction... 5 1.1 BTL Mark BACnet Testing Laboratory... 5 1.2 LonMark Certification... 5 2 BACnet/LonWorks Setup for ProtoNode RER/LER... 6 2.1 Installation steps for the customer... 6 2.2 Record Identification Data... 6 2.3 Configure the DIP Switches... 6 2.3.1 Setting the Node/ID Device Instance (DIP Switch A0 A7) for BACnet MS/TP, BACnet/IP, and Metasys N2 6 2.3.2 Setting the Serial Baud Rate (DIP Switch B0 B3) for BACnet MS/TP and Metasys N2 ProtoNodes... 7 2.3.3 Using S0 S3 bank of DIP Switches to select and load Configuration Files for ENVI and Love Controller 7 3 Interfacing the ProtoNode to ENVI and Love Controller... 10 3.1 ProtoNode RER and LER component layout with the cover removed... 10 3.2 Wiring Connections to ProtoNode RER and LER for the ENVI and Love Controller... 11 3.2.1 Connecting ENVI Modbus RTU Boilers to the ProtoNode s RS-485... 12 3.2.2 Biasing the Modbus RS-485 Network... 12 3.2.3 End of Line Termination Switch for the Modbus RS-485 port on the ProtoNode... 13 3.3 Wiring the ProtoNode RER to RS-485 Field Protocol... 14 3.4 Wiring the ProtoNode LER Field Port to a LonWorks network... 15 3.5 Power-Up the ProtoNode RER or LER... 15 4 Commissioning the ProtoNode LER on a LonWorks network... 16 4.1 Commissioning the ProtoNode LER on a LonWorks network... 16 4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server... 16 5 Connect the ProtoNode s Web GUI to Setup IP Address for BACnet/IP or Modbus TCP... 18 5.1 Connect the PC to the ProtoNode via the Ethernet port... 18 5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode... 19 5.3 Set IP Address for BACnet/IP or Modbus TCP via GUI... 19 6 Chipkin Automation s CAS BACnet Explorer for validating the Protonode in the field on a BACnet MS/TP or BACnet/IP network... 21 6.1 Downloading Chipkin Automation s CAS Explorer and Requesting an Activation Key... 21 6.2 CAS BACnet Setup... 22 6.2.1 CAS BACnet MS/TP Setup... 22 6.2.2 CAS BACnet BACnet/IP Setup... 22 Appendix A. Troubleshooting Tips... 23 Appendix A.1. Check Wiring and Settings... 23 Appendix A.2. Take Log With Our FieldServer Utilities... 23 Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI and the Love Controller... 26 A.3.1 ProtoNode RER and LER LEDs... 26 Appendix B. Vendor Information... 27 Appendix B.1. ENVI and Love Controller Modbus RTU COM Settings... 27 Appendix B.2. ENVI Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys and LonWorks... 27 Appendix B.3. Love Controller Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys N2... 28

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 4 of 38 Appendix B.4. DIP switch settings for ENVI and Love Controllers to support Metasys N2 and Modbus TCP and BACnet for the Love Controller... 29 Appendix B.5. Address DIP Switch Settings... 31 Appendix C. Reference... 37 Appendix C.1. Specifications... 37 Appendix C.1.1. Compliance with UL Regulations... 37 Appendix D. Limited 2 year Warranty... 38 LIST OF FIGURES Figure 1: A0 A7 DIP Switches... 7 Figure 2: B0 B3 DIP Switches... 7 Figure 3: S0 S3 DIP Switches... 7 Figure 4: ProtoNode BACnet RER N34 (top) and ProtoNode LER N35 (bottom)... 10 Figure 5: Pin outs for the ENVI s Modbus RS-485 port and power to the ProtoNode... 11 Figure 6: Pin outs for the Love s Modbus RS-485 port and power to the ProtoNode... 11 Figure 7: Wiring diagram for the EVNI s Modbus RTU RS-485 to the ProtoNode s RS-485 port.... 12 Figure 8: Modbus RS-485 Biasing Switch on the ProtoNode N34 (left) and ProtoNode N35 (left).... 13 Figure 9: Modbus RS-485 End-Of-Line Termination Switch on ProtoNode N34 (left) and ProtoNode N35 (right)... 13 Figure 10: Connection from ProtoNode to RS-485 BMS Field Protocol BACnet MS/TP or Metasys N2... 14 Figure 11: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol... 14 Figure 10: ProtoNode LER LonWorks FFT-10 2 wire screw terminal... 15 Figure 13: ProtoNode power pin outs... 15 Figure 14: Sample of Fserver.XIF file being generated... 17 Figure 15: Ethernet port location of ProtoNode... 18 Figure 16: FST Web GUI screen... 19 Figure 17: FST Web GUI IP Address settings screen... 20

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 5 of 38 1 INTRODUCTION ProtoNode is an external, high performance Building Automation multi-protocol gateway that has been preprogrammed for Harsco s ENVI boiler control system and the Love Boiler controller to support BACnet 1 MS/TP, BACnet/IP, Metasys 2 N2 by JCI, Modbus TCP, and LonWorks 3. Configurations for the various protocols are stored within the ProtoNode and are selectable via DIP switches for fast and easy installation. It is not necessary to download any configuration files to support the required applications. This document provides the necessary information to facilitate installation of the ProtoNode. 1.1 BTL Mark BACnet Testing Laboratory The BTL Mark on the ProtoNode RER is a symbol that indicates to everyone that a product has passed a series of rigorous tests conducted by an independent laboratory which verifies that the product correctly implements the BACnet features claimed in the listing. The mark is a symbol of a high-quality BACnet product. Go to http://www.bacnetinternational.net/btl/ for more information about the BACnet Testing Laboratory. 1.2 LonMark Certification LonMark International is the recognized authority for certification, education, and promotion of interoperability standards for the benefit of manufacturers, integrators and end users. LonMark International has developed extensive product certification standards and tests to provide the integrator and user with confidence that products from multiple manufacturers utilizing LonMark devices work together. FieldServer Technologies has more LonMark Certified gateways than any other gateway manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM applications and the full featured, configurable gateways. 1 BACnet is a registered trademark of ASHRAE 2 Metasys is a registered trademark of Johnson Controls Inc. 3 4 LonWorks is a registered trademark of Echelon Corporation

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 6 of 38 2 BACNET/LONWORKS SETUP FOR PROTONODE RER/LER 2.1 Installation steps for the customer 1. Record the information about the unit. See Section 2.2 2. Configure each ENVI controller s Modbus node address for each ENVI connected to the ProtoNode. The first node must start at 1 and go up to 16; if you have a total of 16 ENVI s connected to the ProtoNode. See Appendix B.1 3. For Love Controller connected to the ProtoNode, the Modbus Node address must be set to 1. See Appendix B.1 4. Set A, B, and S DIP Switch banks on ProtoNode for field protocol baud rate, Node-ID/Device Instance, and proper configuration. See Section 2.3 5. Connect the ProtoNode to the Field protocol port (3 pin Phoenix connector) and the ENVI s or Love Controller s RS-485 port to the ProtoNode s RS-485 interface (located on the ProtoNode s 6 pin connector). See Section 3 6. Power up the ProtoNode RER and LER. See Section 3.6 7. Commission the ProtoNode on the LonWorks Network. This needs to be done by the LonWorks administrator use a LonWorks Commissioning tool. See Section 4 8. If the Field protocol is BACnet/IP or Modbus TCP, refer to Section 4 to run the ProtoNode Web GUI to change IP address. See Section 5 2.2 Record Identification Data Each ProtoNode has a unique part number located on the underside of the unit. The numbers are as follows: Part number FPC-N34-103-126-0710: o Supports 1 through 16 ENVI boilers to BACnet/IP, BACnet MS/TP, Modbus TCP, and Metasys N2. o Supports 1 Love controller to BACnet/IP, BACnet MS/TP, Modbus TCP, and Metasys N2. Part number FPC-N35-103-401-0771: o Supports 1 through 13 ENVI boilers to LonWorks. o Supports 1 Love controller to LonWorks. These part numbers should be recorded, as they may be required for technical support. 2.3 Configure the DIP Switches 2.3.1 Setting the Node/ID Device Instance (DIP Switch A0 A7) for BACnet MS/TP, BACnet/IP, and Metasys N2 The A Bank DIP switches on the ProtoNode RER allow users to set the Node-ID/Device Instance on the Field RS-485.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 7 of 38 DIP switches A0 A7 can also be used to set the MAC Address for BACnet MS/TP and BACnet/IP Figure 1: A0 A7 DIP Switches Please refer to Appendix B.3 for the full range of addresses to set Node-ID/Device Instance. NOTE: When setting DIP Switches, please ensure that power to the board is OFF. 2.3.2 Setting the Serial Baud Rate (DIP Sw itch B0 B3) for BACnet MS/TP and Metasys N2 ProtoNodes DIP Switches B0 B3 can be used to set the serial baud rate to match the baud rate provided by the Building Management System for BACnet MS/TP. Metasys N2 is always defaulted to 9600 baud and the B bank is disabled. B0 B1 B2 B3 Figure 2: B0 B3 DIP Switches 2.3.2.1 Baud Rate DIP Switch Selection Baud B0 B1 B2 B3 9600 On On On Off 19200 Off Off Off On 38400 On On Off On 57600 Off Off On On 76800 On Off On On 2.3.3 Using S0 S3 bank of DIP Switches to select and load Configuration Files for ENVI and Love Controller The S bank of DIP switches, S0 - S3 is used to select and load a configuration file from a group of pretested/preloaded configuration files which are stored in the ProtoNode RER FPC-N34-103-126-0710 (BACnet MS/TP, BACnet/IP, Modbus TCP, Metasys N2) and the ProtoNode LER FPC-N35-103-401-0771 (LonWorks). S0 S1 S2 S3 Figure 3: S0 S3 DIP Switches

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 8 of 38 2.3.3.1 S0 S3 DIP Switch Configuration Settings S Bank DIP Switches A. BACnet MS/TP and BACnet IP for ENVI boilers The following chart describes S0 - S3 DIP Switch configuration settings for the ENVI s 1 through 16 boilers applications to support BACnet MS/TP and BACnet/IP on a ProtoNode RER (Part # FPC-N34-103-126-0710). ProtoNode RER FPC-N34-103-126-0710 ProtoNode S Bank DIP Switches Profile S0 S1 S2 S3 BACnet IP/BACnet MS/TP 1 ENVI Off Off Off Off BACnet IP/BACnet MS/TP 2 ENVI On Off Off Off BACnet IP/BACnet MS/TP 3 ENVI Off On Off Off BACnet IP/BACnet MS/TP 4 ENVI On On Off Off BACnet IP/BACnet MS/TP 5 ENVI Off Off On Off BACnet IP/BACnet MS/TP 6 ENVI On Off On Off BACnet IP/BACnet MS/TP 7 ENVI Off On On Off BACnet IP/BACnet MS/TP 8 ENVI On On On Off BACnet IP/BACnet MS/TP 9 ENVI Off Off Off On BACnet IP/BACnet MS/TP 10 ENVI On Off Off On BACnet IP/BACnet MS/TP 11 ENVI Off On Off On BACnet IP/BACnet MS/TP 12 ENVI On On Off On BACnet IP/BACnet MS/TP 13 ENVI Off Off On On BACnet IP/BACnet MS/TP 14 ENVI On Off On On BACnet IP/BACnet MS/TP 15 ENVI Off On On On BACnet IP/BACnet MS/TP 16 ENVI On On On On Support for 1 through 16 ENVI s to Metasys N2 or Modbus TCP see Appendix B.2 Support for 1 Love Controller to support BACnet MS/TP, BACnet/IP, Metasys N2 or Modbus TCP see Appendix B.2

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 9 of 38 B. LonWorks for ENVI boilers The following chart describes the DIP switch settings for the ENVI and Love controllers to support LonWorks (Part # FPC-N35-103-401-0771). ProtoNode LER FPC-N35-103-401-0771 ProtoNode S Bank DIP Switches Profile S0 S1 S2 S3 LonWorks 1 ENVI Off Off Off Off LonWorks 2 ENVI On Off Off Off LonWorks 3 ENVI Off On Off Off LonWorks 4 ENVI On On Off Off LonWorks 5 ENVI Off Off On Off LonWorks 6 ENVI On Off On Off LonWorks 7 ENVI Off On On Off LonWorks 8 ENVI On On On Off LonWorks 9 ENVI Off Off Off On LonWorks 10 ENVI On Off Off On LonWorks 11 ENVI Off On Off On LonWorks 12 ENVI On On Off On LonWorks 13 ENVI Off Off On On LonWorks 1 Love On Off On On ProtoNode LER will only support up to 13 ENVI s on LonWorks. If you need more than 13 ENVI s then you will need to add another ProtoNode LER. NOTE: When setting DIP Switches, please ensure that power to the board is OFF.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 10 of 38 3 INTERFACING THE PROTONODE TO ENVI AND LOVE CONTROLLER 3.1 ProtoNode RER and LER component layout with the cover removed Figure 4: ProtoNode BACnet RER N34 (top) and ProtoNode LER N35 (bottom)

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 11 of 38 3.2 Wiring Connections to ProtoNode RER and LER for the ENVI and Love Controller ProtoNode 6 Pin Phoenix connector Pin outs to ENVI s and Love s Modbus RTU and Power Figure 5: Pin outs for the ENVI s Modbus RS-485 port and power to the ProtoNode Figure 6: Pin outs for the Love s Modbus RS-485 port and power to the ProtoNode

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 12 of 38 3.2.1 Connecting ENVI Modbus RTU Boilers to the ProtoNode s RS -485 Connect ENVI s Modbus COM 1A (RS485+) to ProtoNode s pin 1 labeled B+ (RS485+) on the Phoenix 6 pin connector. Connect ENVI s Modbus COM 1B (RS485-) to ProtoNode s pin 2 labeled A- (RS485-) on the Phoenix 6 pin connector. Do not connect Ground between ENVI and the ProtoNode s RS485 Ground. Figure 7: Wiring diagram for the EVNI s Modbus RTU RS-485 to the ProtoNode s RS-485 port. 3.2.2 Biasing the Modbus RS-485 Network An RS-485 network with more than one device needs to have biasing to ensure proper communication. The biasing needs to be done on one device. None of the ENVI s support biasing. The ProtoNode has a 510 Ohm resistor switch that is used to set the biasing. The ProtoNode s default position for the Biasing switch is ON from the factory. The biasing MUST always be left in the ON position. The ON position is when the 2 RED biasing jumpers straddle the 4 pins closest to the inside of the board of the ProtoNode. See Figure 8 below

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 13 of 38 RS-485 Bias Switch RS-485 Bias Switch Figure 8: Modbus RS-485 Biasing Switch on the ProtoNode N34 (left) and ProtoNode N35 (left). 3.2.3 End of Line Termination Switch for the Modbus RS-485 port on the ProtoNode On long RS-485 cabling runs, the RS-485 trunk must be properly terminated at each end. If the ProtoNode is placed at one of the ends of the trunk, you turn the Blue RS-485 End-of- Line Terminating switch to ON position. On short cabling runs which most of the ENVI applications are, the EOL switch does not to need to be turned ON. The default setting for this Blue EOL switch is OFF. All ways leave the single Red Jumper in the A position. Modbus RS-485 EOL Switch Modbus RS-485 EOL Switch Leave in A Position Figure 9: Modbus RS-485 End-Of-Line Termination Switch on the ProtoNode N34 (left) and ProtoNode N35 (right)

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 14 of 38 3.3 Wiring the ProtoNode RER to RS-485 Field Protocol Connection from ProtoNode RER to BACnet MS/TP and Metasys N2 networks Connect BACnet MS/TP or N2 RS485 to the 3-pin RS485 connector on ProtoNode RER as shown below. Figure 10: Connection from ProtoNode to RS-485 BMS Field Protocol BACnet MS/TP or Metasys N2 See Section 4 for information on connecting the ProtoNode RER to BACnet/IP or Modbus TCP network. If the ProtoNode is the last device on the BACnet MS/TP or Metasys N2 RS-485 trunk, then enable the End-of-line termination needs to be enabled. The default is off. End-of-Line Switch Figure 11: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 15 of 38 3.4 Wiring the ProtoNode LER Field Port to a LonWorks network Connect the ProtoNode to the field network with the LonWorks terminal using a twisted pair nonshielded cable. LonWorks has no polarity. Figure 12: ProtoNode LER LonWorks FFT-10 2 wire screw terminal 3.5 Power-Up the ProtoNode RER or LER Apply power to the device. Ensure that the power supply used complies with the specifications provided in Appendix C.1. Ensure that the cable is grounded using the Frame-GND terminal. The ProtoNode is factory set to accept both 9-30VDC and 12-24 VAC. Voltage Pin outs Figure 13: ProtoNode power pin outs

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 16 of 38 4 COMMISSIONING THE PROTONODE LER ON A LONWORKS NETWORK Commissioning may only be performed by the LonWorks administrator. 4.1 Commissioning the ProtoNode LER on a LonWorks network To commission the ProtoNode LER LonWorks port, insert a small screwdriver in the commissioning hole on the face of the LER s enclosure to access the Service Pin. See the illustration on the ProtoNode LER as to which way to toggle the screw driver during commissioning. LonWorks Service Pin If an XIF file is required, see steps Section 4.4.1 to generate XIF 4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server Connect a standard cat5 Ethernet cable between the PC and ProtoNode The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network For Windows XP: Go to > > Right-click on Local Area Connection > Properties Highlight > For Windows 7: Go to > > > > Right-click on Local Area Connection > Properties Highlight >

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 17 of 38 For Windows XP and Windows 7, select: Use the following IP address Click twice Open a web browser and go to the following address: IP address of ProtoCessor/fserver.xif Example: 192.168.1.24/fserver.xif Download and save the file onto the PC. Figure 14: Sample of Fserver.XIF file being generated

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 18 of 38 5 CONNECT THE PROTONODE S WEB GUI TO SETUP IP ADDRESS FOR BACNET/IP OR MODBUS TCP 5.1 Connect the PC to the ProtoNode via the Ethernet port Ethernet Port Figure 15: Ethernet port location of ProtoNode Connect a standard CAT5 Ethernet cable (straight through or cross) between the PC and ProtoNode The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network Go to > > Right-click on Local Area Connection > Properties Highlight > Select: Use the following IP address Click twice

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 19 of 38 5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode Open PC web browser; enter the default IP address of the ProtoNode 192.168.1.24, to determine if the ProtoNode is up and communicating. Figure 16: FST Web GUI screen 5.3 Set IP Address for BACnet/IP or Modbus TCP via GUI Open a PC web browser, enter the default IP address of the ProtoNode 192.168.1.24 and connect to the ProtoNode. From the GUI main home page, click on setup and then Network Settings to enter the Edit IP Address Settings menu. Modify the IP address (N1 IP address field) of the ProtoNode Ethernet port. If necessary, change the Netmask (N1 Netmask field). Type in a new Subnet Mask. If necessary, change the IP Gateway (Default Gateway field). Type in a new IP Gateway. Note: If the ProtoNode is connected to a router, the IP Gateway of the ProtoNode should be set to the IP address of the router that it is connected to. Reset ProtoNode. Unplug Ethernet cable from PC and connect it to the network hub or router.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 20 of 38 Figure 17: FST Web GUI IP Address settings screen

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 21 of 38 6 CHIPKIN AUTOMATION S CAS BACNET EXPLORER FOR VALIDATING THE PROTONODE IN THE FIELD ON A BACNET MS/TP OR BACNET/IP NETWORK Chipkin Automation has extended to Harsco and their customers a free complementary 2 week fully functional copy of CAS BACnet Explorer that can be used to validate BACnet MS/TP and/or BACnet/IP communications of the ProtoNode in the field without having to have the BMS Integrator on site. A Serial or USB to RS-485 converter is needed to test BACnet MS/TP. 6.1 Downloading Chipkin Automation s CAS Explorer and Requ esting an Activation Key To request a 2 week complementary BACnet CAS key, go to http://app.chipkin.com/activation/twoweek/ and fill in all the information. Enter Vendor Code harsco12. Once completed, the key will be sent to the email address that was submitted. From this email from Chipkin Automation, the long key will need to be copied and pasted into the CAS key activation page. Go to Chipkin Automation s web site, download, and install the CAS BACnet Explorer to your PC http://www.chipkin.com/technical-resources/cas-bacnet-explorer/. In the CAS Activation form, enter the email address and paste the CAS key that was sent from Chipkin Automation. Once completed, select Activation.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 22 of 38 6.2 CAS BACnet Setup These are the instructions to set CAS Explorer up for the first time on BACnet MS/ST and BACnet/IP. 6.2.1 CAS BACnet MS/TP Setup Using the Serial or USB to RS-485 converter, connect it to your PC and the 3 Pin BACnet MS/TP connector on the ProtoNode RER. In CAS Explorer, do the following: o Click on settings o Check the BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes. o Set the BACnet MSTP MAC address to 0. o Set the BACnet MSTP Baud Rate to 38400. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet MSTP box is green. o Click on discover. o Check all 4 boxes. o Click Send. 6.2.2 CAS BACnet BACnet/IP Setup See Section 4.1 to set the IP address and subnet of the PC that will be running the CAS Explorer. Connect a straight through or cross Ethernet cable from the PC to the ProtoNode. In CAS Explorer, do the following: o Click on settings o Check the BACnet IP box and uncheck the BACnet MSTP and BACnet Ethernet boxes. o In the Select a Network Device box, select the network card of the PC by clicking on it. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet IP box is green. o Click on discover. o Check all 4 boxes. o Click Send.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 23 of 38 Appendix A. Troubleshooting Tips Appendix A.1. Check Wiring and Settings No COMS on Modbus RTU side. If TX/RX is not flashing rapidly then there is a COM issue on the Modbus side and you need to check the following things: o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Check baud rate, parity, data bits, stop bits o Check Modbus device address o Verify wiring Field COM problems. o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Visual dipswitch settings (using correct baud rate and device instance) o Verify IP address setting o Verify wiring If the problem still exists, a log needs to be taken and sent to FieldServer. See Appendix A.2 Appendix A.2. Take Log With Our FieldServer Utilities Once the log is complete, email it to support@protocessor.com. The log will allow us to rapidly diagnose the problem. Make sure the FieldServer utilities are loaded on the PC. http://fieldserver.com/techsupport/utility/utility.php Ethernet Port Disable any wireless Ethernet adapters on the PC/Laptop. Disable firewall and virus protection software. Connect a standard cat5 Ethernet cable between the PC and ProtoNode. The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network For Windows XP: Go to > > Right-click on Local Area Connection > Properties Highlight >

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 24 of 38 For Windows 7: Go to > > > > Right-click on Local Area Connection > Properties Highlight > For Windows XP and Windows 7, select: Use the following IP address Click twice Double click on the FST Diag Utility. Step 1: Select a Field Server IP Address. The IP address can be entered manually or selected by clicking on button 1 using the Utility. Type in the ProtoNode IP address Default IP Address is 192.168.1.24 Press here to retrieve the IP address. Locate where the log is saved on the PC

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 25 of 38 Select a log type. Press the Take Log button. Step 2: Take a Log Press the Take Log button. While the Utility runs a few DOS prompts will flash across the monitor. Don't click or type anything in to these DOS prompts. This step may take a few minutes depending on the chosen Log Type and computer speed. When the Utility is finished you will be presented with a log of events that have occurred. Step 3: Send Log Click the Send Log button located near the bottom of the dialog. The following dialog should appear. Push the Locate Folder button to launch explorer and have it point directly at the correct folder. The file upload.zip must be sent to support@fieldserver.com. Step 4: Close the Program Press the exit button when the log is completed

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 26 of 38 Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI and the Love Controller Please see the diagram below for LED Locations A.3.1 ProtoNode RER and LER LEDs Light RTC RUN ERR RX TX PWR Description For ProtoNode RER and LER Unused The RUN LED will start flashing 20 seconds after power indicating normal operation. The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate there is a system error on the ProtoNode LER. If this occurs, immediately report the related system error shown in the error screen of the RUI interface to FieldServer Technologies for evaluation. The RX LED will flash when a message is received on the ProtoNode port. The TX LED will flash when a message is sent on the ProtoNode port. This is the power light and should show steady green at all times when the ProtoNode is powered.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 27 of 38 Appendix B. Vendor Information Appendix B.1. ENVI and Love Controller Modbus RTU COM Settings Settings ENVI Boiler 1 ENVI Boiler 2 ENVI Boiler 3 Love Controller Baud Rate 9600 9600 9600 9600 Data Bits None None None None Stop Bits 8 8 8 8 Parity 1 1 1 1 Modbus Node ID 1 2 3 1 Appendix B.2. ENVI Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys and LonWorks Map_Descriptor_Name BACnet Object Type BACnet Object Id N2 Data Type N2 Point Address Lonworks Name Lonworks SNVT Type State AI 1 AI 1 nvoxxstate SNVT_count_inc_f Supply Temp AI 2 AI 2 nvoxxsupplytmp SNVT_count_inc_f Return Temp AI 3 AI 3 nvoxxreturntmp SNVT_count_inc_f DHW Temp AI 4 AI 4 nvoxxdhwtmp SNVT_count_inc_f Header Temp AI 5 AI 5 nvoxxheadertmp SNVT_count_inc_f Firing Rate AI 6 AI 6 nvoxxfiringrate SNVT_lev_percent Flue Gas Temp AI 7 AI 7 nvoxxfluegastmp SNVT_count_inc_f HX Temp AI 8 AI 8 nvoxxhxtmp SNVT_count_inc_f Outside Temp AI 9 AI 9 nvoxxoutsidetmp SNVT_count_inc_f Flame Signal AI 10 AI 10 nvoxxflamesignal SNVT_count_inc_f CH Setpoint AV 11 AO 11 nvi/nvoxxchsp SNVT_count_inc_f DHW Setpoint AV 12 AO 12 nvi/nvoxxdhwsp SNVT_count_inc_f Boiler Operation AV 13 AO 13 nvi/nvoxxblroperatn SNVT_count_inc_f High Outdoor Air Temp AV 14 AO 14 nvi/nvoxxhioatmp SNVT_count_inc_f Min Outdoor Air Setpoint AV 15 AO 15 nvi/nvoxxminoasp SNVT_count_inc_f Low Outdoor Air Temp AV 16 AO 16 nvi/nvoxxlooatmp SNVT_count_inc_f Max Outdoor Air Setpoint AV 17 AO 17 nvi/nvoxxmaxoasp SNVT_count_inc_f Outdoor Air Shutdown Temp AV 18 AO 18 nvi/nvoxxoashtdwntmp SNVT_count_inc_f Night Setback AV 19 AO 19 nvi/nvoxxnightstback SNVT_count_inc_f Error Code AI 20 AI 20 nvoxxerrorcode SNVT_count_inc_f Analog In AI 21 AI 21 nvoxxanalogin SNVT_volt Analog Out AI 22 AI 22 nvoxxanalogout SNVT_volt Ignitions AI 23 AI 23 nvoxxignitions SNVT_count_inc_f Burner High Hours AI 24 AI 24 nvoxxbrnrhihrs SNVT_time_hour Burner Medium Hours AI 25 AI 25 nvoxxbrnrmedhrs SNVT_time_hour Burner Low Hours AI 26 AI 26 nvoxxbrnrlohrs SNVT_time_hour Water Level BI 27 DI 27 nvoxxwaterlvl SNVT_switch Low Gas Pressure BI 28 DI 28 nvoxxlogasprs SNVT_switch Air Pressure BI 29 DI 29 nvoxxairprs SNVT_switch Blocked Flue BI 30 DI 30 nvoxxblckdflue SNVT_switch

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 28 of 38 CH Pump BI 31 DI 31 nvoxxchpump SNVT_switch DHW Pump BI 32 DI 32 nvoxxdhwpump SNVT_switch Air Damper BI 33 DI 33 nvoxxairdamper SNVT_switch High Gas Pressure BI 34 DI 34 nvoxxhigasprs SNVT_switch ET Error Number AI 35 AI 35 nvoxxeterrornum SNVT_count_inc_f ET Supply Temp AI 36 AI 36 nvoxxetsuptmp SNVT_count_inc_f ET Return Temp AI 37 AI 37 nvoxxetrettmp SNVT_count_inc_f ET DHW Temp AI 38 AI 38 nvoxxetdhwtmp SNVT_count_inc_f ET Flue Gas Temp AI 39 AI 39 nvoxxetflugastmp SNVT_count_inc_f ET HX Temp AI 40 AI 40 nvoxxethxtmp SNVT_count_inc_f ET Outside Temp AI 41 AI 41 nvoxxetotsdtmp SNVT_count_inc_f Boiler State AI 42 AI 42 nvoxxblrstate SNVT_count_inc_f Frost Protection BI 43 DI 43 nvoxxfrstprtctn SNVT_switch DHW Mode BI 44 DI 44 nvoxxdhwmode SNVT_switch CH Mode BI 45 DI 45 nvoxxchmode SNVT_switch ET Month AI 46 AI 46 nvoxxetmonth SNVT_count_inc_f ET Day AI 47 AI 47 nvoxxetday SNVT_count_inc_f ET Year AI 48 AI 48 nvoxxetyear SNVT_count_inc_f ET Hours AI 49 AI 49 nvoxxethrs SNVT_count_inc_f ET Minutes AI 50 AI 50 nvoxxetminutes SNVT_count_inc_f ET Day Count High AI 51 AI 51 nvoxxetdaycnthi SNVT_count_inc_f ET Day Count Low AI 52 AI 52 nvoxxetdaycntlo SNVT_count_inc_f ET Run Hours AI 53 AI 53 nvoxxetrunhrs SNVT_time_hour Appendix B.3. Love Controller Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys N2 Map_Descriptor_Name BACnet Object Type BACnet Object Id N2 Data Type N2 Point Address Setpoint AI 1 AI 1 PB Proportional Band AI 2 AI 2 Ti Integral time AI 3 AI 3 Td Derivative time AI 4 AI 4 Hyst Value 1st output grp AI 5 AI 5 Alm 1 Type AI 6 AI 6 Alm 2 Type AI 7 AI 7 Alm 3 Type AI 8 AI 8 Alm 1 Upper Limit AI 9 AI 9 Alm 1 Lower Limit AI 10 AI 10 Alm 2 Upper Limit AV 11 AI 11 Alm 2 Lower Limit AV 12 AI 12 Alm 3 Upper Limit AV 13 AI 13 Alm 3 Lower Limit AV 14 AI 14

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 29 of 38 Appendix B.4. DIP switch settings for ENVI and Love Controllers to support Metasys N2 and Modbus TCP and BACnet for the Love Controller Note: The lid on top of the ProtoNode has to be removed in order to select the A Bank of DIP switches. Pull on the lid while holding the on to the 6 pin Phoenix connector. Please do not hold the wall mount tabs as these are designed to break off if not required! To set select these configurations, open the ProtoNode and select the A bank of switches (A1 or A2) on the small ProtoCessor module that sits on top of the ProtoCarrier (inside the ProtoNode). ProtoCessor A1 DIP switch starts on the bottom of the A bank of DIP switches below. ProtoCessor A3-A8 DIP switches are disabled. A1 and A2 DIP Switches S Bank DIP Switches ProtoNode RER ProtoCarrier DIP Switches ProtoCessor DIP Switches (Remove Cover) Profile - FPC-N34-103-126-0710 S0 S1 S2 S3 A1 A2 A3 A4 A5 A6 A7 A8 Metasys N2 1 ENVI Off Off Off Off On Off Off Off Off Off Off Off Metasys N2 2 ENVI On Off Off Off On Off Off Off Off Off Off Off Metasys N2 3 ENVI Off On Off Off On Off Off Off Off Off Off Off Metasys N2 4 ENVI On On Off Off On Off Off Off Off Off Off Off Metasys N2 5 ENVI Off Off On Off On Off Off Off Off Off Off Off Metasys N2 6 ENVI On Off On Off On Off Off Off Off Off Off Off Metasys N2 7 ENVI Off On On Off On Off Off Off Off Off Off Off Metasys N2 8 ENVI On On On Off On Off Off Off Off Off Off Off Metasys N2 9 ENVI Off Off Off On On Off Off Off Off Off Off Off Metasys N2 10 ENVI On Off Off On On Off Off Off Off Off Off Off Metasys N2 11 ENVI Off On Off On On Off Off Off Off Off Off Off Metasys N2 12 ENVI On On Off On On Off Off Off Off Off Off Off Metasys N2 13 ENVI Off Off On On On Off Off Off Off Off Off Off

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 30 of 38 ProtoNode RER ProtoCarrier DIP Switches ProtoCessor DIP Switches (Remove Cover) Profile - FPC-N34-103-126-0710 S0 S1 S2 S3 A1 A2 A3 A4 A5 A6 A7 A8 Metasys N2 14 ENVI On Off On On On Off Off Off Off Off Off Off Metasys N2 15 ENVI Off On On On On Off Off Off Off Off Off Off Metasys N2 16 ENVI On On On On On Off Off Off Off Off Off Off Modbus TCP/Modbus RTU 1 ENVI Off Off Off Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 2 ENVI On Off Off Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 3 ENVI Off On Off Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 4 ENVI On On Off Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 5 ENVI Off Off On Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 6 ENVI On Off On Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 7 ENVI Off On On Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 8 ENVI On On On Off Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 9 ENVI Off Off Off On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 10 ENVI On Off Off On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 11 ENVI Off On Off On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 12 ENVI On On Off On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 13 ENVI Off Off On On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 14 ENVI On Off On On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 15 ENVI Off On On On Off On Off Off Off Off Off Off Modbus TCP/Modbus RTU 16 ENVI On On On On Off On Off Off Off Off Off Off BACnet IP/BACnet MSTP 1 Love Off Off Off Off On On Off Off Off Off Off Off Metasys N2 1 Love On Off Off Off On On Off Off Off Off Off Off Modbus TCP/Modbus RTU 1 Love Off On Off Off On On Off Off Off Off Off Off

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 31 of 38 Appendix B.5. Address DIP Switch Settings A7 A6 A5 A4 A3 A2 A1 A0 Address Off Off Off Off Off Off Off Off 0 Off Off Off Off Off Off Off On 1 Off Off Off Off Off Off On Off 2 Off Off Off Off Off Off On On 3 Off Off Off Off Off On Off Off 4 Off Off Off Off Off On Off On 5 Off Off Off Off Off On On Off 6 Off Off Off Off Off On On On 7 Off Off Off Off On Off Off Off 8 Off Off Off Off On Off Off On 9 Off Off Off Off On Off On Off 10 Off Off Off Off On Off On On 11 Off Off Off Off On On Off Off 12 Off Off Off Off On On Off On 13 Off Off Off Off On On On Off 14 Off Off Off Off On On On On 15 Off Off Off On Off Off Off Off 16 Off Off Off On Off Off Off On 17 Off Off Off On Off Off On Off 18 Off Off Off On Off Off On On 19 Off Off Off On Off On Off Off 20 Off Off Off On Off On Off On 21 Off Off Off On Off On On Off 22 Off Off Off On Off On On On 23 Off Off Off On On Off Off Off 24 Off Off Off On On Off Off On 25 Off Off Off On On Off On Off 26 Off Off Off On On Off On On 27 Off Off Off On On On Off Off 28 Off Off Off On On On Off On 29 Off Off Off On On On On Off 30 Off Off Off On On On On On 31 Off Off On Off Off Off Off Off 32 Off Off On Off Off Off Off On 33 Off Off On Off Off Off On Off 34 Off Off On Off Off Off On On 35 Off Off On Off Off On Off Off 36 Off Off On Off Off On Off On 37 Off Off On Off Off On On Off 38 Off Off On Off Off On On On 39 Off Off On Off On Off Off Off 40 Off Off On Off On Off Off On 41 Off Off On Off On Off On Off 42

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Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 34 of 38 A7 A6 A5 A4 A3 A2 A1 A0 Address On Off Off Off Off On Off On 133 On Off Off Off Off On On Off 134 On Off Off Off Off On On On 135 On Off Off Off On Off Off Off 136 On Off Off Off On Off Off On 137 On Off Off Off On Off On Off 138 On Off Off Off On Off On On 139 On Off Off Off On On Off Off 140 On Off Off Off On On Off On 141 On Off Off Off On On On Off 142 On Off Off Off On On On On 143 On Off Off On Off Off Off Off 144 On Off Off On Off Off Off On 145 On Off Off On Off Off On Off 146 On Off Off On Off Off On On 147 On Off Off On Off On Off Off 148 On Off Off On Off On Off On 149 On Off Off On Off On On Off 150 On Off Off On Off On On On 151 On Off Off On On Off Off Off 152 On Off Off On On Off Off On 153 On Off Off On On Off On Off 154 On Off Off On On Off On On 155 On Off Off On On On Off Off 156 On Off Off On On On Off On 157 On Off Off On On On On Off 158 On Off Off On On On On On 159 On Off On Off Off Off Off Off 160 On Off On Off Off Off Off On 161 On Off On Off Off Off On Off 162 On Off On Off Off Off On On 163 On Off On Off Off On Off Off 164 On Off On Off Off On Off On 165 On Off On Off Off On On Off 166 On Off On Off Off On On On 167 On Off On Off On Off Off Off 168 On Off On Off On Off Off On 169 On Off On Off On Off On Off 170 On Off On Off On Off On On 171 On Off On Off On On Off Off 172 On Off On Off On On Off On 173 On Off On Off On On On Off 174 On Off On Off On On On On 175 On Off On On Off Off Off Off 176 On Off On On Off Off Off On 177

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Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 37 of 38 Appendix C. Reference Appendix C.1. Specifications Electrical Connections Approvals: Power Requirements Physical Dimensions Weight: Operating Temperature: Surge Suppression Humidity: ProtoNode RER One 6-pin Phoenix connector, one RS-485 +/- ground port, power +/- frame ground port One 3-pin RS-485 Phoenix connector, one RS-485 +/- ground port One Ethernet-10/100 Ethernet port ProtoNode LER One 6-pin Phoenix connector, one RS-485 +/- ground port, power +/- frame ground port One Ethernet 10/100 BaseT port One FTT-10 LonWorks port Pending CE (EN55022;EN55024; EN60950), UL916, Pending FCC Class A Part 15, DNP3 Conformance Tested, OPC Self-tested for Compliance, RoHS Compliant, CSA 205 Approved BTL Marked Multi-mode power adapter: 9-30VDC or 12-24VAC 11.5 cm L x 8.3 cm W x 4.1 cm H (4.5 x 3.2 x 1.6 in.) 0.2 kg (0.4 lbs) -40 C to 75 C (-40 F to167 F) EN61000-4-2 ESD EN61000-4-3 EMC EN61000-4-4 EFT 5-90% RH (non-condensing) (Specifications subject to change without notice) LonMark Certified Appendix C.1.1. Compliance with UL Regulations For UL compliance, the following instructions must be met when operating the ProtoNode. The units shall be powered by listed LPS or Class 2 power supply suited to the expected operating temperature range. The interconnecting power connector and power cable shall: Comply with local electrical code. Be suited to the expected operating temperature range. Meet the current and voltage rating for the ProtoNode/Net Furthermore, the interconnecting power cable shall: Be of length not exceeding 3.05m (118.3 ) Be constructed of materials rated VW-1 or FT-1 or better If the unit is to be installed in an operating environment with a temperature above 65 C, it should be installed in a Restricted Access Area requiring a key or a special tool to gain access This device must not be connected to a LAN segment with outdoor wiring.

Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 38 of 38 Appendix D. Limited 2 year Warranty FieldServer Technologies warrants its products to be free from defects in workmanship or material under normal use and service for two years after date of shipment. FieldServer Technologies will repair or replace any equipment found to be defective during the warranty period. Final determination of the nature and responsibility for defective or damaged equipment will be made by FieldServer Technologies personnel. All warranties hereunder are contingent upon proper use in the application for which the product was intended and do not cover products which have been modified or repaired without FieldServer Technologies approval or which have been subjected to accident, improper maintenance, installation or application, or on which original identification marks have been removed or altered. This Limited Warranty also will not apply to interconnecting cables or wires, consumables or to any damage resulting from battery leakage. In all cases FieldServer Technology s responsibility and liability under this warranty shall be limited to the cost of the equipment. The purchaser must obtain shipping instructions for the prepaid return of any item under this warranty provision and compliance with such instruction shall be a condition of this warranty. Except for the express warranty stated above, FieldServer Technologies disclaims all warranties with regard to the products sold hereunder including all implied warranties of merchantability and fitness and the express warranties stated herein are in lieu of all obligations or liabilities on the part of FieldServer Technologies for damages including, but not limited to, consequential damages arising out of/or in connection with the use or performance of the product.