MATERIALS PROCESSING SOLUTIONS The Complete Solution to Washing
The Clearer Solution to Washing New Bruce WashPod With over 55 years experience in the Materials Handling Industry Bruce can provide a bespoke turnkey Washing System to produce high quality products with maximum efficiency and minimum water usage Minimising Waste; Maximising Profits Disclaimer: The information in this document is for reference only and can be changed without notice at any time. Please note, any performance information is for guidance only and is not guaranteed. 01
NEW BRUCE WashPod Complete Self-Contained Wash Plant with only the footprint of a Container. Thought you didn t have room to wash - well now you do! Easily transportable with fastest on-site set-up Smallest working footprint of any complete washplant Fastest on-site set up time Easily transportable with no need for specialist transport Aggregate Scrubbing, Trash Removal, Aggregate Rinsing/Sizing & Sand Production in one neat package taking up less space than a parked articulated truck Compliments Any Make of Mobile Screen/Crusher 3-4 Products: 2 Aggregates, 1-2 Sand Compliments Bruce Mobile Lamella Silt Settlement System No planning permission required Fold-up Walkways Branded Components Throughout Optional Conveyors or works with Radial Stacking Conveyors Sand & Gravel Aggregate Road Sweepings C&D Crushed Rock Utilities Waste Railway Ballast Drainage Medium Contaminated Soils TPH Aggregate Product up to 80tph Sand up to 40tph Smallest working footprint of any wash plant 02
BWR300 WASHING SYSTEM Consisting of a double deck or triple deck washing screen and filter (trash screen). The unique BWR300 washing system increases the proportion of re-usable products that are produced, and is fully mobile allowing customers to process on site and maneuver easily to various locations. Fully Mounted Washing System - consisting of Washing Screen, Log Washer & Filter (Trash) Screen Mobile or Semi Mobile skid frame - can be mounted on back of 45 trailer for ease of transportation Multifunctional - suitable for a multiple of applications including Recycled Aggregate and Materials handling as part of a modular washing system Compact Unique design - easily transportable from site to site with a minimum set-up time Highly productive and efficient screens with high frequency motors Complete with control panel for connection direct to generator or wired to full system control panel Easy to operate in confined areas (minimal footprint) Hardox Wearparts as standard - to ensure longer wear life Recycled Aggregate Sand & Gravel Primary Aggregate Railway Ballast Foundry & Metals Secondary Aggregate Asphalt Reclaimed Aggregate Double or Triple Deck Washing Screen This plant can also be supplied with a Sand Plant, Lamella/Thickener System and Silt Recovery System for complete turnkey solution Plant can be adapted to suit or compliment an existing system 03
BWS SAND RECOVERY PLANT The BWS Bruce Sand Recovery Plant maximises fines recovery and produces high quality sand products. The system consists of a lined cyclone, centrifugal slurry pump, dewatering screen and collection tank all skid mounted. Bruce BWS60 Sand Recovery Unit Maximises sand recovery increasing saleable products Eliminates loss of quality fines to ponds/lagoons Reduction of moisture content of sand product Underflow lined slurry pump & lined hydro cyclone(s) High frequency dewatering screen Self regulating cyclone collection tank with built-in float system Weir discharge system Cyclone and support frame foldable for shipping Can produce one or two grades of material Adjustable chute under cyclones for allocation of coarse/fines product Heavy duty robust build ideal for rugged operating environment Low maintenance All wear parts are rubber lined Sand and Gravel Silt Clay Crushed Rock Iron Ore Available in 60 / 100 / 120 / 150 / 200TPH Available with integrated bucket wheel 04 Did you know? Bruce only use Hardox for all their wearparts
BWSRB SAND RECOVERY UNIT The BWSRB unit is an extremely efficient sand recovery machine consisting of a double bucket wheel, centrifugal slurry pump, two hydro cyclones, collection tank and dewatering screens all on one chassis. Twin Bucket wheel with variable speed control Weir discharge system Underflow rubber lined slurry pump Rubber lined hydro cyclones High frequency split deck dewatering screen Self regulating cyclone collection tank with built in float system Recovers 96/98% of all material above 75 microns Removes silt, slimes and clays below 75 microns Removes water following dewatering operation to 12-15% of residual water content Can produce one or two grades of material Adjustable chute under cyclones can allocate recoverd fines to either the course or fine product Processing of sand or similar materials near point of extraction Heavy duty robust build ideal for rugged operating environment Low Maintenance All wear parts are rubber lined 05 Sand and Gravel Silt Clay Crushed Rock Iron ore Available in 120 / 200TPH
BWL/C LOGWASHER /COARSE MATERIAL WASHER Bruce single or twin heavy duty logwashers / coarse material washers are ideal for cleaning and scrubbing materials to produce high specification products including aggregate, crushed stone, clay, iron ore and recycled or reclaimed materials. Bruce BWL/C Logwasher Robust build for heavy duty applications Extended machine life due to Hardox Wear parts & nozzle plates Interchangeable Hardox screw flights and paddles as standard Adjustable water discharge weir system Controlled input water flow using valve Bespoke design can be adapted to suit or compliment an existing system Recycled Aggregate Sand & Gravel Primary Aggregate Railway Ballast Foundry & Metals Secondary Aggregate Asphalt Reclaimed Aggregate Single or Twin Shaft Machine available Can be supplied as separate unit or as a complete turnkey washing system 06 Did you know? Bruce are up and running over 55 years
BWD DEWATERER RANGE Bruce BWD Dewaterer The BWD Dewaterers are the most cost effective and efficient way to remove water from sand, clay and silt. The range is available in 90, 120 & 150tph capacity. Sand & Gravel Clay Silt Limestone Recycled Aggregate Marine dredged Aggregate Long settling tank & recovery spiral for increased fines High capacity variable speed bucket wheel High capacity vacuum bucket wheel fitted with interchangeable drain plates Overflow weirs to increase fines recovery Slurry intake boxes are rubber lined Can produce one to two grades of material Adjustable weir discharge 4 No 4 valves on sump Standard bucket plates are 10 x 5 aperture oras customer requirements Hydraulic Motor & Gearbox Robust & Durable Build Quality Hydraulic Powerpack Pump & Diesel Engine also available 07 BWD Dimensions: Working length Working width Working height No. Buckets Spiral diameter Bucket diameter Weight (dry) Tank Capacity BWD90 4.5m (14.75) 3.3m (10.8ft) 2.8m (9.18ft) 24 2.5m (8.2ft) 2.4m (7.8ft) 3.5 Tonne 6000 litres BWD120 8.5m (27.8ft) 2.2m (7.2ft) 3.74m (12.27ft) 48 1.6m (5.2ft) 3.4m (11.15ft) 7.5 Tonne 14175 litres BWD150 11.2m (36.75ft) 2.2m (7.2ft) 4.62m (15.15ft) 56 1.6m (5.2ft) 4.5m (14.8ft) 11 Tonne 20000 litres
HEAVY DUTY WASHING SCREENS BRUCE Heavy Duty Washing Screens are designed to have a high screening efficiency with an added advantage of requiring minimum maintenance. High acceleration rate to ensure optimum screening Low maintenance as vibrating motors provide the driving force, eliminating the need for complicated shaft assembly & belt drives Heavy duty single motor base, using a fabricated and machined construction Heavy duty double motor base using a high tensile steel tube with machined motor bases the tubular construction allows high resistance to forces applied from any direction (Machined to ensure prolonged motor life.) Quarry Sand Stone Mineral Processing Sand & Gravel Recycling Single or Double Deck Screens available In house design for non standard application service DEWATERING SCREENS BRUCE De-watering Screens are designed to handle a maximum throughput of material to deliver minimum moisture content allowing easy conveying, drying or processing. High output with low maintenance Modular decks - changes can be achieved with minimum downtime Designed for incorporation in existing plants, e.g. bucket dewaterer, cyclones, screw dewaterer etc. Rubber lined sump High frequency low amplitude vibration, creates an ideal relationship for effective dewatering of fine solids Screen can be equipped with special slotted polyurethane modular screen decks which enhances de-watering Underside deck stiffening allowing for g force de-watering action High acceleration conveying motion minimizing material adhering to the conveying deck Sand Lime Gravel Silt Stainless steel or polyurethane decks available 08
09 TYPICAL WASHING LAYOUT
Typical Washing layout: alternative view 10
BWT THICKENER TANK The New BWT Thickener is designed with added features to eliminate dead spots & maximise efficiency Central Troughs to eliminate deadspots Reduces water usage through recycling water and pumping back to washing plant Environmental Friendly with less water waste Reduction in footprint required for complete washing plant due to previous area to accommodate ponds Backwash Facility Fully galvanised stairs, walkway & fixed bridge Sludge pump Designed & built to customer requirements Multiple Flocculent Dosing Sand & Gravel Iron Ore Aggregate Crushed Rock Cabin with Flocculent Dosing Station Clean Water Ballast Tank Model nominal feed capacity: 11 BWT8 BWT10 BWT12 230-510m3 per hr 384-793m3 per hr 560-1125m3 per hr
BWLT LAMELLA TRAILER The Bruce BWLT Lamella Trailer is a mobile fines settlement system to recycle water and eliminate ponds. This unique design involves no on-site building or setup time. Eliminates any build or setup time required Easily maneuverable from site to site Semi Mobile skid frame can be mounted on back of 45 trailer for ease of transportation. Unique design to market Highly productive and efficient with Minimal water usage Modular screen system 2 x Silt Screw Conveyors Clean water tank agitator Pump for clean water Sand & Gravel Iron Ore Aggregate Crushed Rock Skid mounted (Demountable) Mobile: Tri-axle skelly trailer 12 Did you know? Bruce s first wash plant was installed in 1974 and is still running today
BWB120 RECYCLING WATERBATH Light-waste flotation system for construction and demolition waste streams, to maximize recovery of recyclable materials and your return on investment. This unit is an operator friendly, mobile and cost-effective package designed to separate floating contamination from aggregate products. Construction waste Trommel Fines clean-up Demolition waste Particle size from 4mm - 150mm New BWB120 Recycling Waterbath clean material floated material 13
HOPPERS & BELT FEEDERS BRUCE Hoppers & Belt Feeders are designed for feeding large quantities of bulk material evenly and consistently into crushing, washing or screening plants. The Belt Feeder is equipped with closely spaced idlers or impact modules for minimum spillage. Rugged variable speed drive unit provides a large variation of feed rates to meet the toughest applications. Large capacity heavy duty hoppers and belt feeders Meets ISO safety requirements with safety guards and side skirting fitted as standard Fixed variable speed drives Fully automatic belt scraper with replacement wiper blade Discharge conveyors up to 1500mm wide Coal Lime/Limestone Pellets Rocky Material Metal Concentrates C&D Hopper lined with Hardox, HD polyurethane or rubber sheeting Electric or hydraulic drive 14 Did you know? Bruce where the first company to manufacture an Electro-Magnetic Feeder
LATTICE CONVEYORS BRUCE Belt Conveyors are of a heavy-duty lattice design. Belt tensioning is achieved by either screw tensioners or by gravity take-up units. The conveyors meet the ISO safety requirements and can be fitted with single or double walkways. Belts can be covered with folded galvanized steel covers and polyurethane belt-scrapers can be fitted if required. Lowers labour & energy costs as an alternative means of transportation Flexible loading and discharging of materials Environmental friendly with less noise and air pollution Conveyors meet ISO safety requirements Aggregate Recycling Mining Food Agricultural Chemicals Bespoke sizes to meet customer needs A variable range of lengths and widths to achieve maximum tph Dust encapsulation MOBILE CONVEYORS Bruce Radial Mobile Conveyor Stockpile heights to meet customer requirements Remote control for ease of movement on site Meets ISO safety standards Bespoke design to meet customer requirements Chevron belt preventing rollback of material Dust enscapulation Hopper vibrators Belt scale Electric or hydraulic drives Aggregate Recycling Mining 15
BRUCE FEEDING ELECTRO - MAGNETIC FEEDERS Vibrating feeder s are designed with a single drive unit and have variable control to ensure a steady feed to the plant. ELECTRO - MECHANICAL FEEDERS BRUCE range of Mechanical Vibrating pan feeders are designed with maximum feeding efficiency and include feeders for light to heavy duty material within the quarrying, cement and materials handling industries. The feeders are driven by twin electric motors with an option of variable feed control. HEAVY - DUTY ELECTRO MECHANICAL VIBRATING FEEDER BRUCE range of heavy duty mechanical vibrating pan feeders are designed to give maximum feeding efficiency. Drive power is provided by twin electro vibrating motors mounted on a tube type bridge. Vibration can be controlled by a variable speed. BRUCE SCREENING VIBRATING GRIZZLIES BRUCE Grizzlies have an extremely robust fabricated design double or triple stepped decks. Power is supplied by heavy duty vibrating motors eliminating separate shafts, bearings, drive belts etc. VIBRATING SCREENS BRUCE Vibrating Screens are designed to have a high screening efficiency with the additional advantage of requiring a minimum of maintenance. Screens are driven by either a single or double motor drive depending on the application and the nature of the material to be screened. 16
BRUCE RECYCLING FROM INITIAL SITE SURVEY TO TURNKEY RECYCLING PACKAGE Picking Stations: 1-20 Man/Conveying: Bespoke waste design/ Feeding: Belt, Electro-Magnetic, Vibrating/Screening: Trommel, Flip Flow, Vibrating/Water Density Separation/Air Density Separation/Ferrous & Non Ferrous Separation BRUCE ENGINEERING COMPLETE PLANTS BRUCE manufacture processing plants from design stage through to installation & commissioning. 17
web: www.hardoxireland.com Services: Welding Cutting Folding Drilling Bending Machining Keeping you up and running Industries: Quarry & Mining Recycling Agriculture General Wear Parts & Cutting Edges WHEN TIME = MONEY HARDOX IS YOUR ANSWER 18
Providing Materials Processing Solutions all over the world Bruce Engineering Services (NI) Ltd. 33 Lindesayville Road Cookstown Co. Tyrone BT80 8UH tel: +44 (0) 28 8676 3684 email: sales@bruce-eng.co.uk web: www.bruce-eng.co.uk www.hardoxireland.com