SIEMENS August, 12 Combination Starter Enclosure Kit Classes 49EC17 & 49EC18 Instruction Guide
Hazardous voltage. Will cause death, serious injury, or property damage. Always de-energize and ground the equipment before maintenance. Read and understand this manual before installing, operating or maintaining the equipment. Maintenance should be performed only by qualified personnel. The use of unauthorized parts in the repair of the equipment or tampering by unqualified personnel may result in dangerous conditions which may cause death or serious personal injury or equipment or property damage. Follow all safety instructions contained herein. SIGNAL WORDS The signal words DANGER, WARNING and CAUTION used in this manual indicate the degree of hazard that may be encountered by user. These words are defined as below: Danger Indicates death, severe personal injury or property damage will result if proper precautions are not taken. Warning - Indicates death, severe personal injury or property damage can result if proper precautions are not taken. Caution Indicates personal injury or property damage may result if proper precautions are not taken. KEEP OUT QUALIFIED PERSON ONLY Disconnect power before working on this equipment. For the purpose of this manual and product labels a qualified person is one who is familiar with the installation, construction, oper ation, or maintenance of the equipment and the hazards involved. In addition this person has the following qualifications: (a) Is trained and authorized to energize, deenergize, clear, ground, and tag circuits and equipment in accordance with established safety practices. (b) Is trained in the proper care and use of protective equipment such as rubber gloves, hard hat, safety glasses or face shields, flash clothing, etc., in accordance with established safety practices. (c) Is trained in rendering first aid. WARNING Short-Circuit Explosion Hazard. Can cause death, serious personal injury, or property damage. Fully engage all door latches and spread ends of door hinge pins approximately 45 degrees before energizing equipment. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 2 of 18
Table of Contents Application... 4 Components Layout... 5 Starter Installation... 8 Reset Assembly... 9 Circuit Breaker Installation... 10 Fuse Clip Installation... 11 Pilot Device Installation... 12 Torque Requirements... 13 Label Installation... 15 Test Procedure... 17 Packaging Instructions... 18 IMPORTANT These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purpose, the matter should be referred to the local Siemens sales office. The contents of this instruction manual shall not become part of or modify any prior or existing agreement, commitment or relationship. The sales contract contains the entire obligation of Siemens. The warranty contained in the contract between the parties is the sole warranty of Siemens. Any statement contained herein does not create new warranties or modify the existing warranty. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 3 of 18
Application Combination starter enclosure kits are used to assemble combination starters as listed below. 49EC17BB241108R 49EC17CB2408R 49EC17FN362412R 49EC18DB241108R 17CP92B*81 17GP92B*81 17IP92N*81 18CP92B**81 17CU*92B* 17GU*92B* 17IU*92N* 18CU*92B* 17DP92B*81 17HP92B*81 17JP92N*81 18DP92B**81 17DU*92B* 17HU*92B* 17JU*M92N* 18DU*92B* 17EP92B*81 17GP92B*1481 17IP92N*1681 18EP*92B**81 17EU*92B* 17GP92B*1581 17IP92N*1781 18EU*92B* 17FP92B*81 17HP92B*1481 17JP92N*1681 18FU*92B* 17FU*92B* 17HP92B*1581 17JP92N*1781 17CP92B*1081 17GU*92B*14 17IU*92N*16 49EC18DN241108R 17CP92B*1181 17GU*92B*15 17IU*92N*17 17DP92B*1081 17HU*92B*14 17JU*92N*16 18CP92N**81 17DP92B*1181 17HU*92B*15 17JU*92N*17 18CU*92N* 17DP92B*1281 18DP92N**81 17EP92B*1281 49EC17CN2408R 49EC17FB362412R 18DU*92N* 17EP92B*1381 18EP*92N**81 17FP92B*1281 17GP92N*81 17IP92B*81 18EU*92N* 17FP92B*1381 17GU*92N* 17IU*L92B* 18FU*92N* 17CU*92B*10 17HP92N*81 17JP92B*81 17CU*92B*11 17HU*92N* 17JU*92B* 49EC18DB2408R 17DU*92B*10 17GP92N*1481 17IP92B*1681 17DU*92B*11 17GP92N*1581 17IP92B*1781 18GP92B**81 17DU*92B*12 17HP92N*1481 17JP92B*1681 18GU*92B* 17EU*92B*12 17HP92N*1581 17JP92B*1781 18HP92B**81 17EU*92B*13 17GU*92N*14 17IU*92B*16 18HU*92B* 17FU*92B*12 17GU*92N*15 17IU*92B*17 18HU*92N* 17FU*92B*13 17HU*92N*14 17JU*92B*16 17HU*92N*15 17JU*92B*17 49EC18DN2408R 49EC17BN241108R 18GP92N**81 17CP92N*81 18GU*92N* 17CU*92N* 18HP92N**81 17DP92N*81 17DU*92N* 17EP92N*81 49EC18DB362412R 17EU*92N* 17FP92N*81 18IP92BP*81 17FU*92N* 18IU*L92B* 17CP92N*1081 17CP92N*1181 49EC18DN362412R 17DP92N*1081 17DP92N*1181 18IP92NP*81 17DP92N*1281 18IU*L92N* 17EP92N*1281 17EP92N*1381 17FP92N*1281 49EC18EB362412R 17FP92N*1381 17CU*92N*10 18JP92BR*81 17CU*92N*11 18JU*92B* 17DU*92N*10 17DU*92N*11 49EC18EN362412R 17DU*92N*12 17EU*92N*12 18JP92NR*81 17EU*92N*13 18JU*92N* 17FU*92N*12 17FU*92N*13 Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 4 of 18
Components Layout The follow steps are for the installation of components in the enclosure kits. Once the components needed have been identified from the component selection guide, it s important to place them in the proper location. 1. Locate the components to be installed from the appropriate tables and layouts below. a. To locate the mounting holes for a component, use the column marked Hole I.D. No. b. Match the hole number from the table to the hole number on the panel layout. c. Place the component in the location identified and making sure all mounting holes have been located. 2. Using the hardware specified in table Hole ID Information, secure the component in its location and torque accordingly. 3. After all the components have been installed, wire according to the composite diagram. Enclosure Kits 49EC17**112408R and 49EC18**112408R Hole No. ID 6 B 7 B 8 B 9 B B 21 B 22 B 23 B 24 B 25 B 26 B 27 B 28 B 29 B 40 B 41 B 46 B 47 B 48 B 58 B 78 B 81 B 82 B 83 B 130 B Hole Description 30 / 60A Disc Sw 30 / 60A Disc Sw 30 / 60A Disc Sw 30 / 60A Disc Sw 60A 250V Fuse Spacing 60A 250V Fuse Spacing 30A 250V Fuse Spacing 30A 250V Fuse Spacing 30 / 60A Fuse Spacing Class J 30 / 60A Fuse Spacing Class J 30A 600V Fuse Spacing 30A 600V Fuse Spacing 60A 600V Fuse Spacing 60A 600V Fuse Spacing Class 14 SZ 2 Starter ESP / BIM Class 14 SZ 2 Starter ESP / BIM Class 14 SZ 0 1 3/4 Starter ESP, BIM Class 14 SZ 0 1 3/4 Starter ESP, BIM Class 14 SZ 0 1 3/4 Starter ESP, BIM Class 14 SZ 2 Starter ESP / BIM 45 150VA Control Transformer 100VA Control Transformer 45, 50VA Control Transformer 150VA Control Transformer 150VA Control Transformer Hole ID Information I.D. Description Torque B Screw #10-32 X 1/2 25 in-lbs Note: All screws are to be thread forming. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 5 of 18
Hole No. ID 15 B 16 B 17 B 18 B 19 B 15 B 16 B 17 B 18 B 19 B 32 B 33 B 34 B B 41 B 42 B 43 B 44 B 45 B 46 B 47 B 48 B 49 B 50 B 51 B 52 B 53 B 54 B 55 B 56 B 57 B 58 B 59 B 60 B 63 B 64 B 78 C 79 C 80 C 87 C 88 C 89 C 114 B 115 B 116 B 123 B 124 B 212 B 213 B 214 B Hole Description 50VA Control Transformer 50-300VA Control Transformer 100VA Control Transformer 45, 150VA Control Transformer 0VA Control Transformer 50VA Control Transformer 50-300VA Control Transformer 100VA Control Transformer 45, 150VA Control Transformer 0VA Control Transformer 100A Disc. Sw. 100A Disc. Sw. 100A Disc. Sw. 100A Disc. Sw. 0A Fuse Spacing 0A Fuse Spacing 0A 250V Fuse Spacing 0A 250V Fuse Spacing 0A 600V Fuse Spacing Class J 0A 600V Fuse Spacing Class J 0A 600V Fuse Spacing 0A 600V Fuse Spacing 100A 600V Fuse Spacing Class J 100A 600V Fuse Spacing Class J 100A 250V Fuse Spacing 100A 250V Fuse Spacing 100A 600V Fuse Spacing 100A 600V Fuse Spacing 100A 600V Fuse Spacing Class J 100A 600V Fuse Spacing Class J 100A 250V Fuse Spacing 100A 250V Fuse Spacing 100A 600V Fuse Spacing 100A 600V Fuse Spacing 300VA Control Transformer 45VA Control Transformer Class 14 SZ 3 Starter ESP Class 14 SZ 3 Starter ESP Class 14 SZ 3 Starter ESP Class 14 SZ 3 Starter BIM Class 14 SZ 3 Starter BIM Class 14 SZ 3 Starter BIM Class 14 SZ 2 ½ Starter ESP Class 14 SZ 2 ½ Starter ESP Class 14 SZ 2 ½ Starter ESP Class 14 SZ 2 ½ Starter BIM Class 14 SZ 2 ½ Starter BIM 0, 300VA Control Transformer 0VA Control Transformer 300VA Control Transformer Hole ID Information I.D. Description Torque B C Screw #10-32 X ½ Screw #1/4- X ½ 25 in-lbs in-lbs Note: All screws are to be thread forming. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 6 of 18
Enclosure Kits 49EC17**362412R and 49EC18**362412R Hole No. ID 48 B 49 B 51 B 52 B 54 B 55 B 56 B 72 B 73 B 74 B 75 B 76 B 77 B 78 B 79 B 80 B 82 B 83 B 84 B 85 B 86 B 87 B 88 B 96 B 97 B 99 B 100 B 102 B 103 B 104 B 117 C 118 C 119 C 1 C 121 C 122 C 123 C 132 C 145 B 152 B 5 B 6 B Hole Description 300VA Control Transformer 0, 300VA Control Transformer 100, 150VA Control Transformer 0, 300VA Control Transformer 0VA Control Transformer 150VA Control Transformer 300VA Control Transformer 100A Fuse Spacing 100A Fuse Spacing 0A Fuse Spacing 0A 600V Fuse Spacing 0A 600V Fuse Spacing 100A 600V Fuse Spacing 0A 250V Fuse Spacing 100A 600V Fuse Spacing 0A 250V Fuse Spacing 100A 250V Fuse Spacing 100A Fuse Spacing Class J 0A Fuse Spacing Class J 100A 250V Fuse Spacing 100A Fuse Spacing Class J 0A Fuse Spacing 0A Fuse Spacing 0, 300VA Control Transformer 100, 150VA Control Transformer 300VA Control Transformer 300VA Control Transformer 150VA Control Transformer 0VA Control Transformer 300VA Control Transformer Class 14 SZ 3, 3 ½ Starter ESP Class 14 SZ 3-4 Starter ESP Class 14 SZ 3-4 Starter ESP Class 14 SZ 4 Starter ESP Class 14 SZ 3, 3 ½ Starter BIM Class 14 SZ 3-4 Starter BIM Class 14 SZ 3-4 Starter BIM Class 14 SZ 4 Starter BIM 100VA Control Transformer 100VA Control Transformer 0VA Control Transformer 0VA Control Transformer Hole ID Information I.D. Description Torque B C Screw #10-32 X ½ Screw #1/4- X ½ 25 in-lbs in-lbs Note: All screws are to be thread forming. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 7 of 18
Starter Installation After selecting the appropriate starter from the Component Selection Guide, place the starter in location detailed in the Component Placement section of this manual. Mount and secure. Torque as specified in Torque Requirements section of this manual. Using the power wire supplied, wire from the load side of the disconnect to the line side of the starter for non-fused combination starter (See Figure 1)or from the load side of the fuse block to the line side of the starter for fusible combination starters. (See Figure 2) The power should not be cut. Loop wire has shown in figure 1 & 2. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 8 of 18
Reset Assembly Follow these steps to install the reset. 1. With the cover on the enclosure closed, reset button removed, quarter turns latched and the starter installed measure the X dimension. (From the top of the enclosure cover to the top of the overload reset button. Make sure the reset on the overload has been pushed in before measuring.) 2. For the 49EC****241108R and 49EC****2408R enclosures, cut the reset rod to the calculated length, (L) = measured length (X) plus 0.375 (inches) per Figure 1. Use calculations per Figure 2 for 49EC****362412R enclosure. 3. Reinstall the push button through the hole in the cover and thread the plastic nut on the push button from the inside of the cover. Use assembly tool 3SX1707 to secure. 4. Press the reset rod firmly into the push button from the inside of the cover. When installing a reset button in a Nema 12 enclosure, follow the previous steps with the following exceptions. 1. Install the gasket and push button cover provided. 2. The button cover is placed over the push button and the gasket is placed between the cover and plastic nut. Make sure the button cover has fully engaged the underside of the push button before installing in the cover. 3. As before, tighten the plastic nut using tool 3SX1707. DO NOT over tighten. Reset assembly needs only be snug. If the gasket has extruded from between the cover and the plastic nut, it is too tight. Loosen the assembly and repeat. If the assembly is too tight or too loose, leakage may occur. (Figure 1) (Figure2) Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 9 of 18
Circuit Breaker Installation Hazardous voltage. Will cause death, serious injury, or property damage. Always de-energize and ground the equipment before maintenance. Read and understand this manual before installing, operating or maintaining the equipment. Maintenance should be performed only by qualified personnel. The use of unauthorized parts in the repair of the equipment or tampering by unqualified personnel may result in dangerous conditions which may cause death or serious personal injury or equipment or property damage. Follow all safety instructions contained herein. 1. Locate the barrier under pivot assembly. Align the mounting holes with holes in the barrier. The barrier can be temporarily held in place using a small piece of adhesive tape. (See Figure 1) 2. Locate the breaker over the barrier making sure the toggle on the circuit breaker is in the notch on the pivot assembly and secure using (4) #8 32 x 4.06 screws and (4) 3/8 x 13/16 flat washers (Supplied). Torque screws to in-lbs. Remove adhesive tape from barrier. (See Figure 1) 3. No adjustment to the handle assembly required. 4. Verify that the handle mechanism turns ON and OFF the circuit breaker. 5. Manually trip the circuit breaker and verify that the handle assembly resets the circuit breaker. If the circuit breaker does not reset, contact tech support for assistance. 6. Verify that the door cannot be opened with the handle in the ON position. 7. Install power wires on the load side of the breaker and torque screws. See torque values on circuit breaker. Install wire tie (provided) as shown in Figure 2. Note: Power wire shall not be tin plated. Make sure there are no loose strains of wire. When installing a 5 or 10 amp breaker be sure to use wire Part number D465010 (provided). This wire is used to maintain the short circuit rating on lower amp circuit breaker style combination starters. Discard unused set of wire. Wire Tie Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 10 of 18
Fuse Clip Installation Hazardous voltage. Will cause death, serious injury, or property damage. Always de-energize and ground the equipment before maintenance. Read and understand this manual before installing, operating or maintaining the equipment. Maintenance should be performed only by qualified personnel. The use of unauthorized parts in the repair of the equipment or tampering by unqualified personnel may result in dangerous conditions which may cause death or serious personal injury or equipment or property damage. Follow all safety instructions contained herein. The class 49EC17 enclosure kits have the appropriate disconnect and power wire already installed for non-fused combination starter. Follow the steps below to install fuse clips for a fusible combination starter. 1. Remove the power wire and lugs from the load side of disconnect. Save the power wire to be installed later. 2. Locate the fuse clip trailer block assembly below disconnect. Make sure you have located the appropriate mounting holes for the proper fuse spacing. (See Component Placement) A sample fuse of the right Amp and Voltage can be used to verify fuse spacing. 3. Secure the trailer block using (2) #10 32 x ½ screws provided in the fuse clip kit and torque 25 28 in-lbs. 4. Install fuse clips on the load side of disconnect using hardware provided and torque 25 28 in-lbs. Refer to the fuse clip kit instructions for fuse clip orientation and installation of rejection pins for 100 amp and larger. 5. Reinstall power wire to the load side of the trailer block lugs and torque. (Refer to Torque Requirements) 6. Install wire tie (provided) locating it in the center of the power wire securing all 3 wires. (See Figure 1) 7. When installing fuse clips in the 49EC17**362412R enclosure, (2) fuse clip kits will be needed. Install one assembly above the other and turn 180 degree to create a line and load side fuse block making sure you have the proper fuse spacing between the two fuse clip assemblies. Cut a small length from all three power wires included and connect between disconnect switch and line side fuse block. Use remaining power wire to connect load side fuse block to starter. Follow steps 5 & 6 and torque as specified. (See Figure 2) Wire Jumpers Tie Wrap (Figure 1) (Figure 2) Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 11 of 18
Pilot Device Installation Hazardous voltage. Will cause death, serious injury, or property damage. Always de-energize and ground the equipment before maintenance. Read and understand this manual before installing, operating or maintaining the equipment. Maintenance should be performed only by qualified personnel. The use of unauthorized parts in the repair of the equipment or tampering by unqualified personnel may result in dangerous conditions which may cause death or serious personal injury or equipment or property damage. Follow all safety instructions contained herein. 1. When installing pilot devices, the primary control (off) shall be installed in the lower right side of the enclosure with subsequent devices installed as shown in Figure 1 for combination starters. 2. For installation for pilot devices, refer to instruction sheet included with each device for proper assembly and installation. OFF Light if installing Start stop Push Button and ON / RUN light 4 th Position 3 rd Position 2 nd Position 1 st Position ON / RUN / OFF Light If installing start stop Push Buttons OR OFF / ON / RUN Light If installing an HOA Start Push Button Or ON / RUN / OFF Light if installing an HOA Hand Off Auto Selector switch Or Stop Push Button NOTE: This drawing does not cover all possible combinations. Figure (1) Nema 1 & 12 Flange Mounted Devices Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 12 of 18
Torque Requirements To insure that a screw or bolt is tight and remains tight, a certain amount of tension must be developed in the joint. An indirect measure of this tension is the amount of torque or force applied to a wrench in tightening a joint. To achieve a specific torque, one can use a torque wrench or other tool such as air wrench which has been calibrated. It can be calibrated to stop by itself or it may have a clutch which slips when the specific torque has been reached. A torque wrench is a tool which indicates the torque being applied at any instance. All screws intended for mechanical connection (such as mounting of components) shall use the torque values that are recommended per the instruction sheet. If no instruction sheet is supplied, or the torque value is not stated, then follow tables below. MECHANICAL CONNECTIONS TIGHTING TORQUES TIGHTING TORQUE TIGHTING TORQUES (IN METAL) IN PLASTIC THREAD FORMING SCREWS SCREW SIZE MIN. TORQUE SCREW SIZE MIN. TORQUE SCREW SIZE MIN. TORQUE (IN-LBS) TYPE 25 (IN-LBS) IN-LBS) #2 3 2-32 3 6-32 14 #3 4 3-28 4 8-32 #4 6 4-24 6 10-32 25 #5 8 5-8 ¼- #6 11 6-10 #8 8-18 18 #10 32 10-16 29 #12 47 12-14 42 1 / 4 75 ¼-24 68 5 / 16 100 3 / 8 0 1 / 2 300 LUG AND CLAMP TORQUE Screw Size Description Minimum Torque #8 or Smaller #10 or Larger 5/16 3/8 7/16 1/8 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 Pressure or Saddle Clamp Slotted Lug- Slotted Lug- Slotted Lug- Slotted Lug- Allen Head Lug- Allen Head Lug- Allen Head Lug- Allen Head Lug- Allen Head Lug- Allen Head Lug- Allen Head 12 in-lbs in-lbs in-lbs in-lbs in-lbs in-lbs 50 in-lbs 75 in-lbs 100 in-lbs 125 in-lbs 150 in-lbs 0 in-lbs Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 13 of 18
ELECTRICAL CONNECTIONS CONTROL / POWER WIRE WIRE GAUGE MIN. TORQUE INCH LBS RANGE STARTER / CONTACTOR SIZE 00 & 0 1 1 1 ¾ 1 ¾ 1 ¾ 2, 2 ½ 2, 2 ½ 2, 2 ½ 3, 3 ½ 3, 3 ½ 3, 3 ½ 3, 3 ½ 4 4 4 4 ALL < 10 8 < 10 8 6 < 10 8 6 < 10 8 6 4 > 3 < 10 8 6 4 > 3 STRANDED WIRE 45 40 45 60 110 1 60 110 1 STAKE-ON 70 70 70 70 CIRCUIT BREAKER AMPS 3 40 150 Refer to torque level on device FUSIABLE DISCONNECTS PRESSURE PLATE 30 60A BOX LUGS 60 100A Refer to torque level on device TERMINAL BLOCKS 16 12 GA. 10 8 GA. 6 4 GA. Refer to torque level on device 11 COIL TERMINALS 10-15 OVERLOAD TERMINALS 7-10 (bimetal OLR) 10-15 (solid-state OLR) Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 14 of 18
Label Installation 1. When installing labels, locate labels as outlined in figure 1 for 49EC****241108R, figure 2 for 49EC****2408R and figure 3 for 49EC****362412R enclosures. 2. Fill out the modified to label by writing in the new catalog number with black ink in the space labeled Modified To making sure that the catalog number does not run off the label. Enter the Company name and initials of the person making the modification in the area labeled By and the date the modification was made in the area labeled Date. 3. When installing a thermal overload, apply the heater table label furnished with the starter. 4. For enclosure kits 49EC****2408R and 49EC****362412R, apply composite label furnished loose with enclosure kit. 5. Check off the appropriate box (s) for modifications made to the unit on the exterior carton label using a black permanent marker. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 15 of 18
OUTSIDE OF DOOR INSIDE OF DOOR Heater Table (Bi-Metal Overload Only) 49EC Product I.D. / Modified To: (To be filled in when unit has been modified) Composite Label D687801 (Wiring Diagram) Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 16 of 18
Test Procedure The following test applies to Class 17 & 18 Combination starters which have had control devices added, i.e., START- STOP pushbuttons, PILOT LIGHTS etc., This test procedure is for the purpose of testing control wiring and do not require the running of a motor. DANGER A potentially hazardous situation which, if not avoided, will result in death or serious injury. Disconnect power before proceeding with any work on this equipment. This product contains hazardous voltage. Severe personnel injury, death or property damage can result if safety practices are not followed. Only qualified personnel should test this equipment after becoming thoroughly familiar with its electrical schematic and operation. Turn off all power supplying this equipment before any adjustments, wiring, parts replacement, or before any act requiring physical contact with working components of this equipment is performed. Starters Under Test 1. Check that mechanical assembly matches assembly drawings (when applicable) and / or wiring diagrams. 2. If installed, check that the CPT primary voltage is correct and connected per the wiring diagram. 3. Combination Starter Disconnect / Motor Circuit Interrupter test: Circuit breaker manual trip test: - Manually trip circuit breaker - Check that circuit breaker resets 4. Door safety interlock test: - Check that door will not open when disconnect or circuit breaker handle is in the ON position. - Check that the disconnect / circuit breaker handle will not turn ON with the door open. 5. Check that the catalog number is correct and the components match the wiring diagram. Electrical Test 1. Ensure input tester power supply is OFF before proceeding. CAUTION: Ensure the start pilot device is in the OFF position. 2. Connect the correct input power per wiring diagram. 3. Apply input power to starter. 4. Apply the ON signal and observe the proper operating sequence of the contactor(s) and components. 5. Check the proper operation of all inputs and outputs (including simulating customer supplied and / or remote pilot devices) of the starter. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 17 of 18
6. Test that the overload relay will trip the control circuit and will de-energize starter. 7. Reset overload relay and check that starter will re-energize. 8. Shut down starter. 9. Turn OFF test supply power. 10. Disconnect all input power, pilot devices and jumpers. If any part of this test fails, check the connections and retest. If the test still fails, contact Siemens Tech Support. Packaging Instructions 1. For modified products, repackage the item in the container in which the unit was originally shipped. Be sure to apply the correct catalog number to the shipping label. Fill in any other applicable information on the shipping label. 2. If it is not possible to reuse the original container, find a suitable box and package the items securely. A suitable box is one in which all items can be placed without deforming the box flaps. This can be accomplished by completely filling the box with packaging material after items have been placed in it. The box should be firm and not subject to crushing during normal handling. Affix an appropriate size, blank label to the box. Complete the label by printing the correct catalog number. Fill in any other applicable information on the shipping label. 3. Securely tape the box closed. Be sure that the tape does not prevent the ability to read any part of the shipping label. 4. When filling out the carton label, the catalog number should not run off the label. Carton label is located on the end of the original shipping carton. 5. When printing catalog number on labels, legibly print catalog number in black. 6. DO NOT COVER enclosure labels (inside door) with the blank label. Siemens Industry, Inc. 5300 Triangle Parkway, Norcross, GA 30092 A5E31166540A-001 Page 18 of 18