Suggested list for the Hydraulic and Pneumatic lab Instruments Mechatronics Engineering Department School of Applied Technical Science Pneumatic and Electro-pneumatic components: No. EQUIPMENTS operating Pressure (bar) QTY PNEUMATIC WORKBENCH Self-contained workplace. Mobile workstation, mounting frame at least 00 x 700 mm. A cabinet frame for the electrical components. Working Table compatible for both Lab workstation and electromodule frame. 2 3 Wheeled drawer unit (contains at least 3 drawers). AIR SERVICE UNIT: adjustable pressure:0-0 bar Filter-Regulator-Lubricator assembly pressure gauge PRESSURE gauge: 0-0 0-5 6 AIR MANIFOLD: 6 PORTS SINGLE ACTING CYLINDER: internal diameter >= 25 mm stroke >=50 mm DOUBLE ACTING CYLINDER: Air CUSHIONING 7 9 internal diameter >= 25 mm stroke >=50 mm 3/2 WAY DIRECTIONAL CONTROL VALVE: single air operated,spring return 5/2 WAY DIRECTIONAL CONTROL VALVE: single air operated,spring return 5/2-WAY DIRECTIONAL CONTROL VALVE: 20
0 double air pilot,and return 5/2-WAY SINGLE-SOLENOID VALVE: solenoid voltage :2 VDC single solenoid operated spring return with LED 5/2-WAY DOUBLE-SOLENOID VALVE: 3 5 6 7 solenoid voltage 2 VDC pilot operated with LED 3/2-WAY MANUAL VALVE: manually operated with push button, spring return 3/2-WAY MANUAL VALVE: 2-position selector, with spring return 3/2-WAY MANUAL VALVE: push and lock, with spring return 5/2-WAY Manually OPERATED WITH PB VALVE: manually operated with push button, spring return 3/2-WAY ROLLER VALVE: Uni-Directional 3/2-WAY ROLLER VALVE : 6 2 9 20 Bi-Directional 3/2-WAY DIRECTIONAL CONTROL VALVE : Single pilot, Flow in both direction Operating pressure : bar 5/3- WAY DIRECTIONAL CONTROL VALVE: Pneumatically operated (Double pilot),mid-position closed Operating pressure : bar 5/3- WAY DIRECTIONAL CONTROL VALVE Double Solenoid,Mid-Position Closed 2 Operating pressure : bar SHUTTLE VALVE: OR Logic
22 23 TWIN PRESSURE VALVE: AND Logic QUICK EXHAUST VALVE: 2 25 26 27 ONE-WAY FLOW CONTROL VALVE: non return one way valve, with speed controller SEQUENCE VALVE: operating pressure : bar TIME DELAY VALVE: Time delay : 0.5-30 sec PRESSURE SWITCH 20 2 AIR HOSE : 200 m 29 compatible with the components DC POWER SUPPLY MODULE: input voltage: 220/230 VAC,50/60 Hz output voltage: 2 VDC 2 terminals for power output 30 consists of short-circuit protection PUSHBUTTON SWITCH MODULE: spring return,at least 2 sets of Normally opened(no),and sets of Normally closed(nc) contacts 3 operating voltage : 2 VDC 2 RELAY MODULE: changeover contacts, with LED indicator operating voltage : 2 VDC TIMING RELAY MODULE: Switch -on Delay operating voltage : 2 VDC 32 Time Delay: 0.5-5 sec 2 sets of NO,NC contacts with LED display
33 3 35 36 37 3 39 0 TIMING RELAY MODULE: Switch -off Delay operating voltage : 2 VDC Time Delay: 0.5-5 sec 2 sets of NO,NC contacts with LED display CONNECTING LEAD: Lead diameter: mm 3 different lengths 3 different colors 60 pcs in a set two sided banana plugs,suitable with other electrical components ELECTRICAL LIMIT SWITCH (RIGHT): Roller lever type NO,NC contacts ELECTRICAL LIMIT SWITCH (LEFT): Roller lever type NO,NC contacts 3-WAY DISTRIBUTER (T-connection): Compatible with the tubes used between components AIR SUPPLY UNIT: Quit Compressor,noise less,ideal for use in class rooms Pressure max. : -0 bar Free air delivery : 50 L/min Tank capacity :at least 25 L Electric motor :220-230 V/50 Hz, 300-500 Watt Accessories: quick coupling socket and plug, tubing for the compressor TUBE CUTTER FOR PLASTIC TUBES DISPLAY UNIT, LED DISPLAYS: sets 32 Shows voltage/current come from Electric Module
2 3 5 6 COUNTER Module operating voltage : 2 VDC MAGNETIC PROXIMITY SWITCHES: input voltage: 2 VDC it is intended to sense position of the rod. PHOTOELECTRIC SWITCHES: input voltage: 2 VDC it is intended to sense position of the rod. Pressure sensor with indicator: input voltage: 2 VDC it is intended to sense position of the rod. Proximity switch, inductive: input voltage: 2 VDC Proximity switch, capacitive: input voltage: 2 VDC 7 Counter for electro-pneumatic 9 Trainer's Manual provides detailed examples and exercises for the pneumatics and electro pneumatics circuits Trainee's Manual provides detailed examples and exercises for the pneumatics and electro pneumatics circuits 2 50 Input /Output interface 5 Pneumatic Bi-directional Motor 52 2 Reflex nozzle/ suction nozzle 53 3/2 DCV G/ amplifier 2-stage 5 Vacuum pump Rotary pump with a capacity of 50L/m or greater, 50/60Hz 55 Triple Power Supply 2 x 0 32 V/0 2 A x 0 5.5 V/0 5 Display Resolution: 0 mv/ ma at Channel +3; 0 mv/0 ma at Channel 2
Hydraulic and Electro-hydraulic components: No. Equipment QTY HYDRAULIC WORKBENCH: Self-contained workplace Mobile workstation includes profile plating and mounting frame at least 500 x 600 mm. A cabinet frame for the electrical components. Working Table suitable for both Lab workstation and electromodule frame. Holder for up to 20 hydraulic hoses and cables. 2 3 5 6 7 Oil spillage /protective mate 300x500 mm HYDRAULIC POWER UNIT: tank capacity: min 5 L P max: 60 bar Electric motor: HP phase,220/230vac,50/60 Hz Suitable hydraulic oil PRESSURE GUAGE: operating pressure:0-50 bar ACCUMULATOR: operating pressure:0-00 bar INLINE FLOW METER: operating pressure:0-25 bar DOUBLE ACTING CYLINDER: diameter: min 0 mm stroke length:min 200 mm operating pressure:0-0 bar DIFFERENTIAL HYDRAULIC CYLINDER: diameter:min 0 mm stroke length: min 200 mm operating pressure:0-0 bar surface area ratio:2: 6 6
9 0 3 5 DOUBLE ACTING CYLINDER: diameter: min 0 mm stroke length: min 200 mm operating pressure:0-25 bar cylinder s body attached with 2 reed switches LOADING WEIGHT: Consists a spring enclosed in a clear tube. Must be mounted to the cylinder to measure cylinder force output at different piston pressure HYDRAULIC MOTOR: Min. rotary speed:0 rpm Max. flow rate:20l/min 2/2-WAY SINGLE-SOLENOID VALVE: spring return solenoid operating voltage:2 VDC 3/2-WAY SINGLE SOLENOID VALVE: spring return solenoid operating voltage:2 VDC /2-WAY SINGLE SOLENOID VALVE: Spring return Solenoid operating voltage:2 VDC /3-WAY DOUBLE SOLENOID VALVE: Closed center Solenoid operating voltage:2 VDC /3-WAY DOUBLE SOLENOID VALVE: Center PT type Solenoid operating voltage:2 VDC 6
6 7 9 20 2 22 23 2 25 3/2-WAY DCV: NC Type Hand Lever operated with spring return /2-WAY DCV: Hand Lever operated with spring return /3-WAY DCV: Closed center, spring return /3-WAY DCV: Center ABT type, spring return CHECK VALVE: One way control Operating pressure:5-20 bar PILOT-OPERATED CHECK VALVE: Operating pressure:3.5-20 bar FLOW CONTROL VALVE: Non-return valve with speed controller Operating pressure:5-20 bar 2-WAY THROTTLE VALVE: 2-way flow control PRESSURE COMPENSATED FLOW CONTROL VALVE: Operating pressure:5-20 bar PRESSURE RELIEF VALVE: Direct operated, ball/screw adjusting 6
26 27 2 29 30 3 32 33 3 35 36 37 0 PILOT-OPERATED PRESSURE RELIEF VALVE: Ball/Screw adjusting 3-WAY PRESSURE REDUCING VALVE: SEQUENCE VALVE: Ball/Screw adjusting COUNTERBALBNCE VALVE: PRESSURE DISTRIBUTOR: Different couplings with pressure gauge RETURN DISTRIBUTOR 3-WAY DISTRIBUTOR -WAY DISTRIBUTOR SHUT-OFF VALVE: Manually operated HOSE,0.5m HOSE,m HOSE,.5m PRESSURE SWITCH: Operating pressure:5-00 bar NO,NC,COM contacts DC POWER SUPPLY: Output voltage: 2 VDC 2 terminals for power output Consists of short circuit protection PUSHBUTTON SWITCH MODULE: At least 2 NO,and NC contacts Operating voltage : 2 VDC 6 20 0 20 2
2 3 5 7 9 50 5 52 SELECTOR SWITCH MODULE: Selector switch with NO,NC contacts Operating voltage : 2 VDC RELAY MODULE: changeover contacts, with LED indicator Operating voltage : 2 VDC TIMING DELAY MODULE: SWITCH -on DELAY Operating voltage : 2 VDC Time Delay: 0.5-5 sec 2 sets of NO,NC contacts with LED display COUNTER Module Operating voltage : 2 VDC operating voltage : 2 VDC Lead diameter: mm 3 different lengths 3 different colors 60 pcs in a set Two sided banana plugs LIMIT SWITCH (LEFT): Roller lever type NO,NC contacts LIMIT SWITCH (RIGHT): Roller lever type NO,NC contacts REED SWITCH: Operating voltage : 2 VDC PILOT LAMP STATION Trainer's Manual provides detailed examples and exercises for the hydraulics and electro hydraulics circuits Trainee's Manual provides detailed examples and exercises for the hydraulics and electro hydraulics circuits 6
53 Electrical power supply with connection cable 2 5 Electrical manifold 55 Input /Output interface 2 56 3/2-WAY DCV Hydraulic actuated and spring return 57 /2-WAY DCV Hydraulic actuated and spring return 5 5/2-WAY DCV Hydraulic actuated and return 59 /3-WAY DCV Hydraulic actuated and return 60 /3-WAY DCV Hydraulic actuated and spring return, closed center 6 Diffuse reflective photoelectric switch 63 Automation studio software
PLC Unit No. EQUIPMENT QTY PLC Unit 6 Digital inpu (DI)/ 6 Digital Output/ analog input/ 2 Analog output/ SIM, with place holder module complete 2 VDC power supply MPI Adaptor for the PLC USB port Wires for the PLC unit 2 Universal connection unit, Digital 3 Universal connection unit, Analog Manual for PLC Unit documentation on CD-Rom/ a book covers the structure and mode of operation of the PLC 5 PLC Software suitable for PLC interface