G1 Series Maximum Flow Rate: Maximum Pressure: 33.4 l/min (8.8 gpm) 13 bar (15 psi) for Metallic Pump Heads 24 bar (35 psi) for Non-metallic Pump Heads API 674 ATEX G1 with Cast Iron pump head G1 with Stainless Steel pump head and Tri-clamp flanges G1 with Polypropylene pump head G1 with Stainless Steel pump head and ANSI RF flanges
G1 Series Performance Capacities Flow Max. Max. Flow Input @ 69 bar (1 psi) Model rpm gpm l/min G1-X 145 8.1 3.6 G1-E 175 8.8 33.4 G1-S 175 6. 22.7 G1-I 175 4. 15. @ 13 bar (15 psi) G1-X 79 4.26 15.1 G1-E 79 3.87 14.7 Performance and specification ratings apply to G1 configurations unless specifically noted otherwise. Maximum Flow at Designated Pressure Pressure Maximum Inlet Pressure 17 bar (25 psi) Maximum Discharge Pressure Metallic Pump Heads: G1-X, E, S, I to 69 bar (1 psi) G1-X to 13 bar (15 psi) @ 79 rpm max. Non-metallic Pump Heads: 17 bar (25 psi) Polypropylene 24 bar (35 psi) PVDF 1. 37.9 9. G1-X 34.1 8. 7 bar (1 psi) 34 bar (5 psi) 69 bar (1 psi) 3.3 7. G1-E 26.5 Gallons Per Minute 6. 5. G1-S 22.7 18.9 Liters Per Minute 4. 13 bar (15 psi) G1-X @ 79 rpm 15.1 3. G1-I 11.4 2. 7.6 1. 3.8 2 4 6 8 1 12 14 16 18 Revolutions Per Minute Maxiumum Pump Speed = 175 rpm 2 www.hydra-cell.eu
G1 Series Specifications Flow Capacities @ 69 bar (1 psi) 4-pole Motor @ 5 Hz Model rpm gpm l/min G1-X 145 8.1 3.6 G1-E 145 6.63 25.1 G1-S 145 4.96 18.8 G1-I 145 3.3 12.5 Flow Capacities @ 69 bar (1 psi) 6-pole Motor @ 5 Hz Model rpm gpm l/min G1-X 96 5.19 19.6 G1-E 96 4.39 16.6 G1-S 96 3.28 12.4 G1-I 96 2.19 8.3 Delivery @ 13 bar (15 psi) Model gal/rev liters/rev G1-X.54.25 G1-E.49.186 Delivery @ 69 bar (1 psi) Model gal/rev liters/rev G1-X.56.211 G1-E.51.191 G1-S.34.13 G1-I.23.86 Maximum Discharge Pressure Metallic Heads: 69 bar (1 psi) @145 rpm (G1-X) 69 bar (1 psi) @175 rpm (G1-E, S, I) 13 bar (15 psi) @79 rpm (G1-X) Non-metallic Heads: 17 bar (25 psi) Polypropylene 24 bar (35 psi) PVDF Maximum Inlet Pressure 17 bar (25 psi) Maximum Operating Temperature Metallic Heads: Non-metallic Heads: Maximum Solids Size Inlet Port Discharge Port Shaft Diameter Shaft Rotation Bearings Oil Capacity Weight Metallic Heads: Non-metallic Heads: 121 C (25 F) - Consult factory for correct component selection for temperatures from 71 C (16 F) to 121 C (25 F). 6 C (14 F) 5 microns 1 inch BSPT 1 inch NPT 15lb ANSI RF 1-1/2 inch Tri-clamp 3/4 inch BSPT 3/4 inch NPT 6lb ANSI RF 1 inch Tri-clamp 22.2 mm (7/8 inch) Reverse (bi-directional) Tapered roller bearings 1.5 liters (1.1 US quarts) 21.8 kg (48 lbs.) 15.9 kg (35 lbs.) Calculating Required Power 15 x rpm + gpm x psi = electric motor hp 63, 1,46 When using a variable frequency controller (VFD) calculate the hp or kw at minimum and maximum pump speed to ensure the correct hp or kw motor is selected. Note that motor manufacturers typically de-rate the service factor to 1. when operating with a VFD. Net Positive Suction Head (NPSHr) NPSHr (feet of water) 15 x rpm + l/min x bar = electric motor kw 84,428 511 Calculating Pulley Size motor pulley OD = pump rpm 2 18 16 14 12 1 8 6 4 2 2 4 6 8 1 12 14 16 18 Self-priming: pump pulley OD motor rpm Revolutions Per Minute Positive inlet pressure required for: A) All pumps with PTFE diaphragms B) Pumps with I-cam (consult factory) Each Hydra-Cell pump has different lift capability depending on model size, cam angle, speed, and fluid characteristics. To ensure that your specific lift characteristics are met, refer to the inlet calculations regarding friction, and acceleration head losses in your Hydra-Cell Installation & Service Manual. Compare those calculations to the NPSHr curves above. X E S I www.hydra-cell.eu 3 6 5 4 3 2 1 NPSHr (meters of water)
G1 Series Representative Drawings G1 Models with Metallic Pump Head mm (Inches) 3/4 BSPT OUTLET 57.2 (2.25) 28.6 (1.13) 61.8 (2.44) 18.3 (4.27) 239.2 (9.42) 19.5 (7.5) 1 BSPT INLET (2.6) 283. (11.14) (3.) 11.8 (4.36) 47.3 (1.86) 4X 1.31 X 19.5 (.46 X.75) 158.8 (6.25) 126.2 (4.97) G1 Models with Non-metallic Pump Head mm (Inches) 12.7 (.5) 3/4 BSPT OUTLET 24.7 (.97) 57.2 (2.25) 14.3 (.56) 239.2 (9.42) 18.3 (4.27) 61.8 (2.44) 19.5 (.75) 1 BSPT INLET (2.6) (3.) 128.6 (5.6) 65.1 (2.56) 12.2 (.48) 4X 1.31 X 19.5 (.46 X.75) 158.8 (6.25) 126.2 (4.97) 3.8 (11.84) Note: Contact factory for additional drawings of specific models and configurations. 4 www.hydra-cell.eu
G1 Series Representative Drawings G1 Models with Tri-clamp Flanges mm (Inches) Maximum Discharge Pressure: 8 bar 1 Tri-Clamp OUTLET 57.2 (2.25) 28.6 (1.13) 239.2 (9.42) 18.3 (4.27) 113.3 (4.46) 1 1/2 Tri-Clamp INLET (2.6) (3.) 176.8 (6.96) 158.8 (6.25) G1 Models with ANSI RF Flanges mm (Inches) ANSI 3/4 #6 OUTLET 177.8 (7.) 257.6 (1.14) 79.8 (3.14) ANSI 1 #15 INLET (2.6) (3.) 265.8 (1.47) www.hydra-cell.eu 5
51.7 (2.4) G1 Series Adaptors/Valves/Baseplates 11.7 (4.) Ø 186.7 (7.35) Pump/Motor Adaptor mm (Inches) Part Number: A4-3-12 Must be ordered separately for G1 models for use with IEC 8-9 frame motors, B5 flange. NEMA adaptor available - consult factory. Ø 11 (3.98) MAX COUPLER O.D. Part Number: A4-4-12 Must be ordered separately for G1 models for use with IEC 1-112 frame motors, B5 flange. NEMA adaptor available - consult factory. 125.7 (4.95) 51.7 (2.4) 11.7 (4.) 75.7 (2.98) Ø 186.7 (7.35) Ø 11 (3.98) MAX COUPLER O.D. Ø 245.1 (9.65) Ø 18 (4.25) MAX COUPLER O.D. Valve Selection A seal-less C62 Pressure Regulating Valve is recommended for Hydra- Cell G1 pumping systems, especially for highpressure requirements or when handling dirty fluids. A C22 Pressure Regulating Valve provides a capable, lower-cost alternative to C62 valves for Hydra-Cell G1 pumping systems. IEC Baseplates Complete assembly (excluding pump and motor) for IEC 9, 1 and 132 frame motors in 34 Stainless Steel. 6 www.hydra-cell.eu
G1 Series How to Order Ordering Information 1 2 3 G 1 4 5 6 7 8 9 1 11 12 A complete G1 Series Model Number contains 12 digits including 9 customer-specified design and materials options, for example: G1XKBTHFECA. Order Digit Code Description 1-3 Pump Configuration G1 Shaft-driven (BSPT Ports or ANSI Flanges)* *Pump/motor adaptors ordered separately. See previous page. 4 Hydraulic End Cam X Max 3.6 l/min (8.1 gpm) @ 145 rpm E Max 25.1 l/min (6.6 gpm) @ 145 rpm S Max 18.8 l/min (5. gpm) @ 145 rpm I Max 12.5 l/min (3.3 gpm) @ 145 rpm 5 Pump Head Version K Kel-Cell BSPT Ports - ATEX (Note: ATEX 94/9/EC Certified, Category 2, Zone 1. Includes certificate and oil level monitor.) 6 Pump Head Material B Brass C Cast Iron (Nickel-plated) G Duplex Alloy 225 (with Hastelloy C followers & follower screws) M PVDF (with Hastelloy C followers & follower screws) N Polypropylene (with Hastelloy C followers & follower screws) P Polypropylene (with 316L Stainless Steel followers & follower screws) R 316L Stainless Steel ANSI RF flange class 15lb x 6lb S 316L Stainless Steel - 316L Stainless Steel with Tri-clamp (1-1/2 Inlet & 1 Discharge) flanges polished to.8 Ras (Includes polishing of Pump Head, Valve Plate, Valves, Valve Seats, Springs & Retainers to.8 Ra, Sanitary Drain along with TSE, Passivation, Surface Finish and Weld Procedure Certificates) - 316L Stainless Steel with Tri-clamp (1-1/2 Inlet & 1 Discharge) flanges polished to.4 Ras (Includes polishing of Pump Head, Valve Plate, Valves, Valve Seats, Springs & Retainers to.4 Ra, Sanitary Drain along with TSE, Passivation, Surface Finish and Weld Procedure Certificates) W12MW 7 Diaphragm & O-ring Material A Aflas diaphragm / PTFE O-ring E EPDM (requires EPDM-compatible oil - Digit 12 oil code C) G FKM J PTFE (available with E and S cams only; 12 rpm max.) P Neoprene T Buna-N Order Digit Code Description 8 Valve Seat Material C Ceramic D Tungsten Carbide H 17-4 Stainless Steel S 316L Stainless Steel 9 Valve Material C Ceramic D Tungsten Carbide F 17-4 Stainless Steel N Nitronic 5 1 Valve Springs D Titanium E Elgiloy (Exceeds SST grade 328) 11 Valve Spring Retainers C Celcon H 17-7 Stainless Steel M PVDF P Polypropylene Y Nylon (Zytel) 12 Hydra-Oil A 1W3 standard-duty oil B 4-wt for continuous-duty oil (use with 316L SST or Hastelloy CW12MW pump head - standard) C EPDM-compatible oil E Food-contact oil G 5W3 cold-temp severe-duty synthetic oil H 15W5 high-temp severe duty synthetic oil s Selecting this option will result in a Wanner International generated Pump Code, stamped onto the pump. G1 Pump Housing is standard as Cast Aluminum. Upgrade to Ductile Iron available. G1 (Plastic Heads Only) available with 316 Support Faceplate Kit. www.hydra-cell.eu 7