Model: D-10. Parts Manual D B. with non-metallic pump head WANNER ENGINEERING, INC. IMPORTANT

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Parts Manual D10-991-2403B Model: D-10 with non-metallic pump head IMPORTANT Record your pump model number and serial number here for easy reference: Model No. Serial No. Date of Purchase When ordering parts or making inquiries about this pump, please mention the model and serial numbers. WANNER ENGINEERING, INC. W0215B 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332-5681 FAX: (612) 332-6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com email: sales@wannereng.com

D-10 Fluid End (with non-metallic pump head) 17 18 19 20 21 22 36 37 35 5 24 25 26 32 33 34 27 46 45 44 W0217B 5 30 29 2 D10-991-2403B

D-10 Fluid End (with non-metallic pump head) 1 D10-081-2017 Screw, Cap, soc-hd, 4 in. 1...1 G10-081-2017 Screw, Cap, soc-hd, 102 mm 2...1 2 D10-084-2010 Washer, Flat 1...1 G10-084-1010 Washer, Flat 2...1 3 D10-038-2017 Plug, Nickel alloy, Hastelloy CW12MW...1 D10-038-2211 Plug, 316 SST...1 4 H25-024-2040 Bolt, Hex-hd, 5 in. 1...6 G10-024-2017 Screw, Cap, soc-hd, 130 mm 2...6 5 D10-048-2010 Washer, Split lock 1...8 G25-048-2010 Washer, Split lock 2...8 6 D10-004-1050 Manifold, Polypropylene...1 D10-004-1051 Manifold, Celcon...1 D10-004-1053 Manifold, Kynar...1 7 D10-083-2110 O-ring, Center bolt, Buna...1 D10-083-2111 O-ring, Center bolt, Viton...1 D10-083-2112 O-ring, Center bolt, Neoprene...1 D10-083-2113 O-ring, Center bolt, EPDM...1 8 D10-073-2110 O-ring, Inner manifold, Buna...1 D10-073-2111 O-ring, Inner manifold, Viton...1 D10-073-2112 O-ring, Inner manifold, Neoprene...1 D10-073-2113 O-ring, Inner manifold, EPDM...1 9 D10-109-2110 O-ring, Outer manifold, Buna...1 D10-109-2111 O-ring, Outer manifold, Viton...1 D10-109-2112 O-ring, Outer manifold, Neoprene...1 D10-109-2113 O-ring, Outer manifold, EPDM...1 10 D10-035-2110 O-ring, Valve seat, Buna...1 D10-035-2111 O-ring, Valve seat, Viton...1 D10-035-2112 O-ring, Valve seat, Neoprene...1 D10-035-2113 O-ring, Valve seat, EPDM...1 11 D10-020-1010 Valve Seat, 17-4 SST, HT...6 D10-020-1011 Valve Seat, 316 SST...6 D10-020-1016 Valve Seat, Tungsten carbide...6 D10-020-1017 Valve Seat, Hastelloy C...6 D10-020-3300 Valve Seat, Ceramic...6 12 D10-021-1010 Valve, 17-7 SST, stamped, HT...6 D10-021-1011 Valve, Nitronic...6 D10-021-1015 Valve, 17-4 SST, machined, HT...6 D10-021-1016 Valve, Tungsten carbide...6 D10-021-1017 Valve, Hastelloy C...6 D10-021-3300 Valve, Ceramic...6 13 D10-022-3116 Valve Spring, 17-7 SST, HT...6 D10-022-3117 Valve Spring, Elgiloy...6 D10-022-3123 Valve Spring, Hastelloy C...6 14 D10-092-2110 Tetra Seal, Buna...6 D10-092-2111 Tetra Seal, Viton...6 D10-092-2112 Tetra Seal, Neoprene...6 D10-092-2113 Tetra Seal, EPDM...6 15 D10-023-2310 Retainer, Valve spring, Celcon...6 D10-023-2326 Retainer, Valve spring, Nylon...6 D10-023-2327 Retainer, Valve spring, polypropylene...6 D10-023-2328 Retainer, Valve spring, Kynar...6 16 D10-003-1050 Valve Plate, Polypropylene...1 D10-003-1051 Valve Plate, Celcon...1 D10-003-1053 Valve Plate, Kynar...1 17 D10-030-2010 Screw, Flat-hd, SST, 3/8 in....3 D10-030-2011 Screw, Flat-hd, Hastelloy C, 3/8 in....3 18 D10-047-2110 O-ring, Follower, Buna-N...3 D10-047-2111 O-ring, Follower, Viton...3 D10-047-2112 O-ring, Follower, Neoprene...3 D10-047-2113 O-ring, Follower, EPDM...3 19 D10-017-1010 Follower, 316 SST...3 D10-017-1011 Follower, Hastelloy C...3 20 D10-018-2312 Diaphragm, Neoprene...3 D10-018-2313 Diaphragm, EPDM...3 D10-018-2315 Diaphragm, Viton XT...3 D10-018-2320 Diaphragm, Buna-N-XS...3 21 D10-016-1010 Plunger...3 22 D10-082-2010 Set Screw, 3/8 in....3 1 Used on D10 models prior to S/N 216283. 2 Used on D10 models S/N 216283 and above. 3 D10-991-2403B

D-10 Fluid End (with non-metallic pump head) 24 K10-002-1010 Cylinder Housing 1...1 K10-002-1020 Cylinder Housing, Metric 2 K10-002-1210 Cylinder Housing Assembly 1,3 K10-002-1220 Cylinder Housing Assembly, Metric 2,3 K10-002-1232 Loaded Cylinder Housing, UNC, Neoprene 1,6 K10-002-1233 Loaded Cylinder Housing, UNC, EPDM 1,6 K10-002-1234 Loaded Cylinder Housing, UNC, Buna N-XS 1,6 K10-002-1235 Loaded Cylinder Housing, UNC, Viton XT 1,6 K10-002-1242 Loaded Cylinder Housing, Metric, Neoprene 2,6 K10-002-1243 Loaded Cylinder Housing, Metric, EPDM 2,6 K10-002-1244 Loaded Cylinder Housing, Metric, Buna N-XS 2,6 K10-002-1245 Loaded Cylinder Housing, Metric, Viton XT 2,6 25 D10-029-2010 Screw, Cap, hex-hd, 1 in. 1...1 G10-089-2011 Screw, Cap, hex-hd, 38 mm 2...1 26 D10-080-2110 O-ring, Oil fill, Buna...1 27 D03-039-1030 Cap with O-ring, Oil fill...1 29 D10-087-2010 Screw, Cap, hex-hd, 1-1/4 in. 1...1 G10-087-2011 Screw, Cap, hex-hd, 45 mm 2...1 30 G10-001-1050 Pump Housing, Metric 4...1 G10-001-1215 Pump Housing Assembly, Metric 5... 31 D10-028-2010 Nut, Hex, 3/8 in. 1...6 32 D10-076-2210 Elbow, Brass, 1/8 in. 1...1 D10-076-2250 Plug, Soc-hd, 1/4 in. 2...2 33 D10-077-2210 Nipple, Brass, 3/8 in. 1...1 D10-077-2250 Nipple, Brass, 1/4 in. 2...1 34 D10-078-2210 Cap, Brass, 1/8 in. 1...1 D10-078-2250 Cap, Brass, 1/4 in. 2...1 35 D10-025-1010 Base...1 36 D10-054-2010 Washer, Shakeproof 1...4 37 D10-029-2010 Screw, Cap, hex-hd, 1 in. 1...4 G10-029-2010 Screw, Cap, hex-hd, 25 mm 2...4 39 D10-125-2320 Washer, Dampening, Celcon...6 D10-125-2327 Washer, Dampening, polypropylene...6 D10-125-2328 Washer, Dampening, Kynar...6 41 D10-088-2010 Screw, Cap, soc-hd 1...2 G10-088-2010 Screw, Cap, soc-hd, 30 mm 2...2 44 G10-106-2350 Gasket, Cover 2...1 45 G10-105-1050 Cover/Nameplate 2...1 46 G03-088-2010 Screw, 20 mm 2...4 1 Used on D10 models prior to S/N 216283. 2 Used on D10 models S/N 216283 and above. 3 Cylinder Housing Assembly includes casting (24), bearing, adjusting plate (61), O-ring (60), and set screws (22). 4 Pump housing (metric) includes housing (30), cover (45), gasket (44), and screws (46). Requires new screws (4), washers (5), screws (25), and screw (29). 5 Pump Housing Assembly includes housing (30), oil drain/ plugs (32, 33, 34), cover (45), gasket (44), and screws (46). Requires new screws (4), washers (5), screws (25), and screw (29). 6 Loaded Cylinder Housing includes Fluid End parts (17-22) and Hydraulic End parts (50-61). 4 D10-991-2403B

D-10 Hydraulic End (non-metallic pump head) 65 W0218B 66 67 5 D10-991-2403B

D-10 Hydraulic End (non-metallic pump head) 50 D10-019-3110 Spring, Piston return...3 51 D10-042-1010 Retainer, Spring...3 K10-042-1010 Retainer, Spring, Kel-Cell 5...3 52 D10-046-2110 O-ring, Valve cylinder, Buna...3 C23-009-2110 O-ring, Valve cylinder, Buna, Kel-Cell 5...3 53 D10-045-3110 Spring, Sleeve valve...3 D10-045-3111 Spring, Sleeve valve, PTFE diaphragm...3 K10-045-3110 Spring, Sleeve valve, Kel-Cell 5...3 54 D10-044-1010 Valve Plunger...3 K10-044-1010 Valve Plunger, Kel-Cell 5...3 55 D10-043-1010 Cylinder, Valve...3 K10-043-1010 Cylinder, Valve, Kel-Cell 5...3 56 D10-034-2110 O-ring, Buna...3 57 D10-041-1010 Washer, Ball retainer...3 58 D10-015-3010 Ball...12 59 D10-014-1209 Piston with foot and retainer...3 D10-014-1210 Piston Assembly 6... - K10-014-1210 Piston Assembly, Kel-Cell 5,6... - 60 D10-075-2110 O-ring, Bearing adjusting plate, Buna.1 61 D10-012-1010 Bearing Adjusting Plate...1 62 D10-007-1210 (X) Cam Assembly, 8 gpm @ 1450 rpm 7... - D10-007-1211 (I) Cam Assembly, 4 gpm @ 1750 rpm 7... - D10-007-1212 (S) Cam Assembly, 6 gpm @ 1750 rpm 7... - D10-007-1214 (E) Cam Assembly, 8 gpm @ 1750 rpm 7... - 63 D10-085-2210 Key, Shaft...1 64 D10-031-2110 Seal, Buna...2 65 D10-037-2110 O-ring, Pump housing, Buna...1 66 D10-111-2401 Label, Caution, freezing...1 67 D10-111-2402 Label, Caution, check oil...1 5 Parts used in Kel-Cell version pumps (Kel-Cell version pumps are indicated by a K in the 5th digit of the pump model number). 6 Piston Assembly includes cylinder, foot, valve plunger, O-rings, spring retainer, and springs (50-59). 7 Cam Assembly includes cam, shaft, wobble plate, cups and bearings. It is only available as an assembly. 6 D10-991-2403B

D-10 Adapter Kit (non-metallic pump head) D-10 Pump/Motor Adapter Kit For 56C-145TC NEMA C-Face Motors (Complete Kit Part No. A04-001-1200) For 182-215TC NEMA C-Face Motors (Complete Kit Part No. A04-002-1200) 75 74 77 W0231B 73 72 68 Ref No. Description A04-001-1200 A04-002-1200 Qty/Kit 68 Pump/Motor Adapter A04-031-1000 1 A04-030-1000 1 1 A04-032-1050 2 A04-033-1050 2 1 69* Adapter Baseplate A04-025-1010 1 1 70* Screw, Cap, D10-029-2010 1 4 Hex-hd 71* Lockwasher, D10-054-2010 1 4 Internal tooth 72 Screw, Cap, A04-041-2010 1 A04-041-2010 1 4 Soc-hd G10-089-2010 2 G10-089-2010 2 4 73 Lockwasher, D10-048-2010 1 D10-048-2010 1 4 Split G25-048-2011 2 G25-048-2011 2 4 74 Screw, Cap, D03-068-2010 M10-110-2000 4 Hex-hd 3/8 in. 1/2 in. 75 Lockwasher, D10-048-2010 M10-111-2000 4 Split 3/8 in. 1/2 in. 77 Key, Short A04-085-2210 A04-085-2210 1 1 Used on D10 models prior to S/N 216283. 2 Used on D10 models S/N 216283 and above. * Not shown. 7 D10-991-2403B

D-10 Series Replacement Parts Kits (with non-metallic pump head) TO ORDER REPLACEMENT PARTS KIT: A Replacement Parts Kit contains 11 digits corresponding to customer-specified design options. 1 2 3 4 5 6 7 8 9 10 11 Order Digit Code Description 1-3 Pump Configuration D10 For all D-10 Pumps 4 Kit Designator K Complete Fluid End Kit D Diaphragm Kit V Valve Kit (diaphragm not included) 5-6 Pump Head Version 55 Non-Metallic Pump Head Version 7 Diaphragm & O-ring Material E EPDM G Viton -XT J PTFE P Neoprene T Buna-N-XS 8 Valve Seat Material C Ceramic D Tungsten Carbide H 17-4 PH Stainless Steel S 316 Stainless Steel T Hastelloy C X Not included in Diaphragm Kit 9 Valve Material C Ceramic D Tungsten Carbide F 17-4 PH Stainless Steel - Machined H 17-7 PH Stainless Steel - Stamped N Nitronic 50 T Hastelloy C X Not included in Diaphragm Kit 10 Valve Springs E Elgiloy H 17-7 PH Stainless Steel T Hastelloy C X Not included in Diaphragm Kit 11 Valve Spring Retainers C Celcon M Kynar P Polypropylene Y Nylon (Zytel) X Not included in Diaphragm Kit Kit Contents Designator Part Number* Description Qty K D V D10-018- Diaphragm 3 D10-047- O-ring, Follower 3 D10-109- O-ring, Outer manifold 1 D10-073- O-ring, Inner manifold 1 D10-083- O-ring, Center bolt 1 D10-035- O-ring, Valve seat 6 D10-020- Valve seat 6 D10-021- Valve 6 D10-022- Valve spring 6 D10-092- Tetra seal 6 D10-023- Retainer, Valve spring 6 D10-125- Washer, Dampening 6 A01-113-3400 Threadlocker 1 * Last four digits of part numbers with - refer to specific material of construction. WANNER ENGINEERING, INC. 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332-5681 FAX: (612) 332-6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com email: sales@wannereng.com Kit 8 2004 Wanner Engineering, Inc. Printed in USA D10-991-2403B 5/2004, Changed 3/2008