Parts Manual G5-99-40C Models: G-5, H-5 With Metallic Pump Head W09B WANNER ENGINEERING, INC. 04 Chestnut Avenue, Minneapolis, MN 55403 TEL: () 33-58 FAX: () 33-937 TOLL-FREE FAX [US only]: (800) 33-8 www.hydra-cell.com email: sales@wannereng.com IMPORTANT Record your pump model number and serial number here for easy reference: Model No. Serial No. Date of Purchase When ordering parts or making inquiries about this pump, please mention the model and serial numbers.
G/H-5 Fluid End (with metallic pump head) 5 With brass external-centerbolt models, use #8; with all other models, use #3. 4 With cast iron pump heads, use #7 and not #0; with all other heads, use #0 and not #7. * Not included with brass pump heads. 7 3 8 * 38 9 0 Valve Assemblies with metal spring retainers * 38 3 4 5 39 7 3 4 38 * 7 8 9 8 Ref 0 4 3 3 37 8 7 4 9 40 5 W094B 3 33 34 4 G5-08-045 Cap Screw, socket head, M x.5 x 4 mm... G0-084-00 Washer, 3 cm, flat... 3 D5-083-0 O-ring, centerbolt, Buna... D5-083- O-ring, centerbolt, Viton... D5-083- O-ring, centerbolt, Neoprene... D5-083-3 O-ring, centerbolt, EPDM... D5-083-8 O-ring, centerbolt, Teflon... 30 35 4 For Model G... G5-038-07 Plug, Hastelloy C, BSPT... G5-038- Plug, 3 SST, BSPT... For Model H... D5-038-07 Plug, Hastelloy C, NPT... D5-038-0 Plug, brass, NPT... D5-038- Plug, 3 SST, NPT... 5 G5-04-00 Cap Screw, socket-head, M0 x.5 x 0 mm... G5-048-00 Washer, split-lock, M0...5 7 For Model G... G5-004-00 Manifold, brass, BSPT... G5-004-0 Manifold, 3 SST, BSPT... G5-004-0 Manifold, cast iron, BSPT... G5-004-09 Manifold, nickel alloy, C series, BSPT G5-004-038 Manifold, duplex alloy, 05, BSPT... For Model H... D5-004-00 Manifold, brass, NPT... D5-004-0 Manifold, 3 SST, NPT... D5-004-0 Manifold, cast iron, NPT... D5-004-09 Manifold, nickel alloy, C series, NPT... D5-004-03 Manifold, duplex alloy, 05, NPT... G5-99-40C
G/H-5 Fluid End (with metallic pump head) 8 D0-083-0 O-ring, center manifold, Buna... D0-083- O-ring, center manifold, Viton... D0-083- O-ring, center manifold, Neoprene.. D0-083-3 O-ring, center manifold, EPDM... D0-083-8 O-ring, center manifold, Teflon... 9 D5-073-0 O-ring, inner manifold, Buna... D5-073- O-ring, inner manifold, Viton... D5-073- O-ring, inner manifold, Neoprene... D5-073-3 O-ring, inner manifold EPDM... D5-073-8 O-ring, inner manifold, Teflon... 0 D5-097-0 O-ring, outer manifold, Buna... D5-097- O-ring, outer manifold, Viton... D5-097- O-ring, outer manifold Neoprene... D5-097-3 O-ring, outer manifold EPDM... D5-097-8 O-ring, outer manifold, Teflon... D5-035-0 O-ring, valve seat, Buna... D5-035- O-ring, valve seat, Viton... D5-035- O-ring, valve seat, Neoprene... D5-035-3 O-ring, valve seat, EPDM... D5-035-8 O-ring valve seat, Teflon... D5-00-00 Valve Seat, 7-4 HT SST... D5-00-0 Valve Seat, Nitronic 50... D5-00-0 Valve Seat, tungsten carbide... D5-00-07 Valve Seat, Hastelloy C... D5-00-3300 Valve Seat, ceramic... 3 D5-0-00 Valve, 7-7 HT SST. stamped... D5-0-0 Valve, Nitronic 50... D5-0-05 Valve, 7-4 HT SST, machined... D5-0-0 Valve, tungsten carbide... D5-0-07 Valve, Hastelloy C... D5-0-3300 Valve, ceramic... 4 D5-0-30 Valve Spring, 7-7 HT SST... D5-0-34 Valve Spring, Elgiloy... D5-0-35 Valve Spring, Hastelloy C... 5 D5-09-0 Tetra Seal, Buna... D5-09- Tetra Seal, Viton... D5-09- Tetra Seal, Neoprene... D5-09-3 Tetra Seal, EPDM... D5-09-8 O-ring, Teflon ( not a Tetra Seal)... D5-03-00 Retainer, valve spring, 7-7 HT SST... D5-03-07 Retainer, valve spring, Hastelloy C... D5-03-30 Retainer, valve spring, Celcon... D5-03-3 Retainer, valve spring, Nylon... D5-03-37 Retainer, valve spring, polypropylene D5-03-38 Retainer, valve spring, Kynar... 7 D5-074-0 O-ring, outlet valve, Buna...3 D5-074- O-ring, outlet valve, Viton...3 D5-074- O-ring, outlet valve, Neoprene...3 D5-074-3 O-ring, outlet valve, EPDM...3 D5-074-8 O-ring, outlet valve, Teflon...3 8 D5-003-00 Valve Plate, brass... D5-003-0 Valve Plate, 3 SST... D5-003-0 Valve Plate, cast iron... D5-003-09 Valve Plate, nickel alloy C series... 9 D5-030-00 Screw, flat-head, 5/8, 3 SST...3 D5-030-0 Screw, flat-head, 5/8, Hastelloy C...3 0 D5-047-0 O-ring, follower, Buna...3 D5-047- O-ring, follower, Viton...3 D5-047- O-ring, follower, Neoprene...3 D5-047-3 O-ring, follower, EPDM...3 D5-047-8 O-ring, follower, Teflon...3 D5-07-00 Follower, 3 SST...3 D5-07-0 Follower, Hastelloy C...3 D5-08-3 Diaphragm, Neoprene...3 D5-08-33 Diaphragm, EPDM...3 D5-08-35 Diaphragm, Viton-XT...3 D5-08-38 Diaphragm, Teflon...3 D5-08-30 Diaphragm, Buna-N-XS...3 D5-08-35 Diaphragm, Aflas...3 3 D5-0-00 Plunger...3 4 G5-08-00 Set Screw, M x x mm...3 5 K5-00-00 Cylinder Housing, Kel-Cell... K5-00-0 Cylinder Housing Assembly, Kel-Cell 3... H5-087-00 Screw, cap, socket head...4 7 D0-080-0 O-ring, oil fill, Buna... 8 D03-039-030 Cap with O-ring, oil fill... 9 D0-040-40 Name Plate... 30 H5-00-30 Pump Housing 4... H5-00-3 Pump Housing for C-face Adapter 4... G5-00-8 Pump Housing Assembly 5... G5-00-8 Pump Housing Assembly for C-face Adapter 5... 3 D5-038- Plug, socket head... 33 D5-077-0 Pipe, 3/8... 34 D5-078-0 Cap, 3/8... 35 D5-05-00 Base... 3 G5-054-00 Washer, shakeproof, M0...4 37 G0-09-00 Screw, cap, hex-hd...4 38 D5-5-0 Washer, dampening, 3 SST... D5-5-07 Washer, dampening, Hastelloy C... D5-5-30 Washer, dampening, Celcon (Delrin)... D5-5-3 Washer, dampening, Nylon... D5-5-37 Washer, dampening, polypropylene D5-5-38 Washer, dampening, Kynar... 39 G5-088-00 Screw, cap, socket head...3 40 H5-0-38 Gasket, cover... 4 H5-05-030 Cover, housing... 4 G35-088-00 Screw, cap, socket head... With brass external-centerbolt models, use Ref #8; with all other models, use Ref #3. With cast iron pump heads, use Ref #7 and not Ref #0; with all other models, use Ref #0 and not Ref # 7. 3 Cylinder Housing Assembly includes: housing (5), bearing adjusting plate (), O-ring (0), and screws (4). 4 Pump Housing includes: housing (30), gasket (40), cover (4), screws (4), and plugs (3). 5 Pump Housing Assembly includes: housing (30), gasket (40), cover (4), screws (4), oil drain (33, 34), plugs (3), cap screws (), and split-lock washers (). Not required on all pumps. 3 G5-99-40C
G/H-5 Hydraulic End (w/metallic pump head) 0 Kel-Cell Models A 5 Ref 50 5 3 B 5 5 53 4 54 5 5 55 5 57 58 * W097B 59 * Quantity per piston: 4 4 G5-99-40C
G/H-5 Hydraulic End (w/metallic pump head) 50 D5-09-3 Spring, piston return...3 5 D5-04-00 Retainer, piston return spring...3 5 D5-04-0 O-ring, valve cylinder, Buna...9 53 D5-045-30 Spring, sleeve valve...3 K5-045-30 Spring, sleeve valve, Kel-Cell...3 54 D5-044-00 Valve Plunger...3 K5-044-00 Valve Plunger, Kel-Cell...3 55 D5-043-00 Cylinder, valve...3 K5-043-00 Cylinder, valve, Kel-Cell...3 5 D5-034-0 O-ring, Buna... 57 D5-04-00 Washer, ball retainer...3 58 D5-05-300 Ball, /4... 59 D5-04-09 Piston, with foot and retainer...3 0 D5-075-0 O-ring, bearing adjusting plate, Buna. D5-0-00 Bearing Adjusting Plate... H5-007-0 (X) Cam Assembly, 0 gpm, 7 lpm @ 050 rpm... H5-007- (I) Cam Assembly, gpm, 44 lpm @ 50 rpm... H5-007-3 (S) Cam Assembly, gpm, 59 lpm @ 50 rpm... H5-007-4 (E) Cam Assembly, 0 gpm, 7 lpm @ 50 rpm... 3 D5-085-0 Key, shaft... 4 H5-03- Seal, Buna, -/8... 5 H5-037-0 O-ring, pump housing, Buna, Ser. No. 00403 & above... D5-04-0 Piston Assembly...3 K5-04-0 Piston Assembly, Kel-Cell...3 D5--400 Label, caution... Cam Assembly includes cam, shaft, wobble plate, bearings, and cups. It is only available as an assembly. Piston Assembly includes piston, valve cylinder, foot, valve plunger, O-rings, spring retainer, and springs (50-59). 5 G5-99-40C
G/H-5 Series Replacement Parts Kits (with metallic pump head) ORDERING INFORMATION: A Replacement Parts Kit contains digits corresponding to customer-specified design options. 3 4 5 7 8 9 0 Order Digit Code Description -3 Pump Configuration D5 For all H-5 Pumps G5 For all G-5 Pumps 4 Kit Designator K Complete Fluid End Kit D Diaphragm Kit V Valve Kit (diaphragm not included) 5- Pump Head Version 5 Metallic Pump Head Version 7 Diaphragm & O-ring Material E EPDM G Viton-XT J Teflon P Neoprene T Buna-N-XS 8 Valve Seat Material C Ceramic D Tungsten Carbide H 7-4 PH Stainless Steel N Nitronic 50 9 Valve Material C Ceramic D Tungsten Carbide F 7-7 PH Stainless Steel Machined H 7-7 PH Stainless Steel Stamped N Nitronic 50 0 Valve Springs E Elgiloy H 7-7 PH Stainless Steel Valve Spring Retainers C Celcon H 7-7 PH Stainless Steel M Kynar P Polypropylene Y Nylon (Zytel) Kit Contents Kit Designator Part Number* Description Qty K D V D5-08- Diaphragm 3 D5-047- O-ring, follower 3 D5-074- O-ring, outlet valve 3 D5-097- O-ring, outer manifold D5-073- O-ring, inner manifold D0-083- O-ring, center manifold D5-083- O-ring, center bolt D5-035- O-ring, valve seat D5-00- Valve seat D5-0- Valve D5-0- Valve spring D5-09- Tetra seal 3 D5-03- Retainer, valve spring A0-3-3400 Threadlocker * Last four digits of part numbers with refer to specific material of construction. D0-083 is provided for brass head only. D5-083 is provided for head other than brass. 3 Not included with metal spring retainers. WANNER ENGINEERING, INC. 04 Chestnut Avenue, Minneapolis, MN 55403 TEL: () 33-58 FAX: () 33-937 TOLL-FREE FAX [US only]: (800) 33-8 www.hydra-cell.com email: sales@wannereng.com 004 Wanner Engineering, Inc. Printed in USA G5-99-40C 5/004, Changed 7/007