Commercial 10 Ton Package Gas Unit DCG1202103BHXBAA DCG1202103BHXXAA DCG1202103BJXVAA DCG1202103BXXHAA DCG1202103BXXXAA DCG1202104BXXXAA DCG1202104BXXXAB DCG1202107BXXXAA REPAIR PARTS nufacturing Company, L.P. 5151 San Felipe, Suite 500 www.amana-hac.com www.amana-hac.com This manual is to be used by qualified technicians only. This manual replaces RP-D1009. 2013 Daikin Company, L.P. 5151 San Felipe St., Suite 500 Houston, TX 77056 September 2013
Important Information Index Functional s List Illustration and s...... 3 4-19 Views shown are for parts illustrations only, not servicing procedures. Text Codes: AR - As Required NA - Not Available - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas 77040 855-770-5678-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2
Functional s 0130M00025 24V RELAY B3240006 BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7) 0131L00005 BELT DRIVE MOTOR 2 HP 575 V (M8) 03-78497 BLOWER WHEEL CAP100000370VAP CAP, 10 MFD/370V/OVAL (M1, M2, M3, M4, M5, M7) CAP050000370LA CAP, 5 MFD/370V/OVAL (M6, M8) ZP51K5ETF5130 COMP,51000,208/230/60/3 (M1, M2, M3, M4, M5) ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M6, M7) ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M8) B13400249 COND MOTOR 1/3 HP, 460V (M6) 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5) 0131M00179 COND MOTOR, 1/3 HP, 6 PL, 575V (M8) CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 3) 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 0130L00002 CUTOUT-LOW PRESSURE 0130F00010 FLAME SEOR 0151L00000 GAS VALVE, MANIFOLD (36H) PCBAG123 IGNITION BOARD, DSI INTEGRATED 20261709 IGNITOR 10123532 MANUAL RESET LIMIT 350ºF 16330-3 POWER BLOCK 11112501 PRESSURE SWITCH B1370199 PRIMARY LIMIT SWITCH 190ºF 20162904 PRIMARY LIMIT-TEMPERATURE CONTROL 0130M00038 TERMINAL STRIP 0130M00144 TRAFORMER (M1, M2, M3, M4, M5) 0130M00044S TRAFORMER 575V/230V (M8) 0130M00145 TRAFORMER, 150VA, 460V TO 23 (M6, M7) 0130M00148 Transformer, 75VA, 575V to 24V (M8) 0131L00002 VENT MOTOR Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 3
Cabinet Assembly 4
Cabinet Assembly Image 1: 11 0121L00065RFNG CORNER POST (QTY 4) 21 0121L00511NG LOUVERED SIDE PANEL (QTY 2) 31 0121L00738RFNG SIDE POST (QTY 2) 41 0121L00737NG FILTER DOOR 51 0121L00739RFNG FILTER DOOR POST 61 0121L00510NG ECONOMIZER DOOR 71 0121L01000NG DUCT PANEL 81 0121L00099NG RETURN DUCT COVER 91 0121L00082NG SUPPLY DUCT COVER 101 0121L00974NG CONTROL DOOR 111 0121L00762RFNG CONTROL BOX POST 121 0121L00767NG HEAT EXCHANGER DOOR 131 0121L00763NG BLOWER DOOR 141 0121L00765RFNG BURNER BOX POST 161 0121L00766NG BURNER DOORS 0164L00009 GASKET-RUBBER, CPOST (QTY 3) 0164L00011 GASKET-RUBBER, SIDE POST (QTY 4) 0121L00129 RAIN SHIELD DOOR Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 5
Top Panel / Tubing Assembly 6
Top Panel / Tubing Assembly Image 1: 11 21 31 41 51 51 51 51 61 71 81 91 0161L00000 10625733 0152G00002 0163M00006P B13400249 0131M00430 0131M00179 0131M00433 17788000083F 0121L00497NG 20455902 0121L01014NG 0259L00025 0259L00027 VENTURI RING 22" (QTY 2) FAN BLADE 22" ALUM CCW (QTY 2) GRILLE-FAN (QTY 2) ACORN NUT 5/16 HEX BLACK (QTY 8) COND MOTOR 1/3 HP, 460V (M6) COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1, M2, M3, M4, M5) COND MOTOR, 1/3 HP, 6 PL, 575V (M8) COND MOTOR, 460,60,1/3 HP (M7) PVC CONDUIT 8.25" (QTY 2) EVAP TOP PANEL SPLICE GASKET.50 X.25 (QTY 5) COND TOP PANEL COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M8) COND MOTOR HARNESS 230V (M1, M2, M3, M4, M5, M8) 0259L00026 COND MOTOR HARNESS 460V (M6, M7) 0259L00028 COND MOTOR HARNESS 460V (M6, M7) Image 2: 12 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE 22 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 32 20485201 BI-FLOW FILTER DRIER 52 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 62 0130L00002 CUTOUT-LOW PRESSURE B1373315 ACCESS FITTING (QTY 4) 0163M00175 CAP WITH O-RING (QTY 4) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 7
Evaporator / ition Assembly 8
Evaporator / ition Assembly Image 1: 21 0121L00650 FILTER ANGLE-VERTICAL (RETURN SIDE) 31 0121L00210 EVAP EXTEION-RETURN SIDE 41 0121L00843 EXTEION-EVAP HPIN 51 0121L00649 FILTER ANGLE - HORIZONTAL (QTY 2) 61 0121L00648 FILTER ANGLE - HORIZONTAL (CENTER) 71 0121L00358 FILTER ANGLE-VERTICAL (HAIRPIN SIDE) 81 0202L00007 TUBING ASSY, EVAP COIL (M1, M2, M3, M4, M5, M6, M7) 81 0202L00059 TUBING ASSY, EVAP COIL (M8) 111 0121L00508 DRAIN PAN SUPPORT 141 0161L00002 DRAIN PAN 151 0121L00374 DECK SIDE CHANNEL 161 0121L00522 HEAT EXCHANGER BLOCK-OFF 0160L00021 FILTER (QTY 4) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 9
Condenser / ition Assembly 10
Condenser / ition Assembly Image 1: 11 0201L00130 COND COIL ASSY, 5MM 171 0121L00168 BLOWER TRAITION, RH END 191 0121L00092 BLOWER TRAITION, FRONT 201 0121L00975 BLOWER DECK 211 0121L00169 BLOWER TRAITION, LH END 221 0121L00094 BLOWER TRAITION, BACK 241 ZP51K5ETF5130 COMP,51000,208/230/60/3 (M1, M2, M3, M4, M5) 241 ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M6, M7) 241 ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M8) 251 0159L00004 COMPRESSOR SCROLL HARNESS 261 M0221641 TF SHOULDER SCREW (QTY 8) 271 B1339533 COMPRESSOR GROMMET (QTY 8) 281 0121L00408 COMPRESSOR MOUNTING PLATE (QTY 2) 291 0159L00005 COMPRESSOR SCROLL HARNESS 301 0201L00136 COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 11
Heat Exchanger Assembly 12
Heat Exchanger Assembly Image 1: 11 0131L00002 VENT MOTOR 21 0121L00080 MOUNTING PLATE-ID BLOWER 31 0154L00007 GASKET, BLOWER/ORIFICE PLATE 41 0154L00006 GASKET, COLLECTOR/ORIFICE PLATE 51 0121L00077 COLLECTOR BOX COVER 61 0121L00072 REAR COVER, HEAT EXCHANGER 71 0154L00010 REAR COVER GASKET, HEAT EXCHANGER 81 0121L00133 TUBE PLATE, HEAT EXCHANGER 91 0121L00033 PANEL-HT TUBES, 6 BURNER 101 0154L00015 TUBE PLATE GASKET, HEAT EXCHANGER 111 0121L00076 COLLECTOR BOX CHANNEL 121 0121L00323 FLAME ROLLOUT BRACKET 131 10123532 MANUAL RESET LIMIT 350ºF 141 0121L01065 SUPPORT-HT TUBES 6 151 B1370199 PRIMARY LIMIT SWITCH 190ºF 161 0121L00093 POST-LIMIT SWITCH 171 0270L00043 HEAT EXCHANGER ASSY 6B 181 0130F00010 FLAME SEOR 191 20261709 IGNITOR 201 11112501 PRESSURE SWITCH 211 A3468601 PRESSURE SWITCH HOSE 221 0163L00000 BECKETT BURNER (QTY 6) 231 0121L00147 PIPE BRACKET-GAS VALVE 241 0121G00268 BRACKET-BURNER TOP/BOT (QTY 2) 251 0151L00000 GAS VALVE, MANIFOLD (36H) 261 0154L00011 INNER GASKET, COLLECTOR BOX 271 0154L00012 OUTER GASKET, COLLECTOR BOX 281 0163L00007 ORIFICE #34 DRILL (QTY 6) 291 0121L00073 TUBE RESTRICTOR 301 0163L00006 FLUE SCREEN 311 0121L00049 HEAT EXCHANGER FLUE (QTY 2) 321 0163L00010 MANIFOLD - 6 BRNR 0121L00130NG FLUE COLLAR B1392609 SEAL STRIP, RED, 1/8 X 1/2 X 100 (QTY 3) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 13
Belt Drive Blower / Motor Assembly 14
Belt Drive Blower / Motor Assembly Image 1: 21 31 41 51 61 71 81 91 101 111 0163L00011 B1398604 0164L00000 0163L00012 0270L00015 0163M00045 3225000F B1446707 B1393726 B3240006 FIXED SHEAVE AK74 STEEL KEY (000158812) 2.0" NOTCHED FAN BELT AX51 VARIABLE PITCH SHEAVE VL40 MOTOR BASE ASSY BOLT 1/4-20 X 4" BELT TIGHTENER ANGLE SCREW 5/16-18 X 1" (QTY 4) ELECT. CONNECTING BUSHING BELT DRIVE MOTOR 2 HP (M1, M2, M3, M4, M5, M6, M7) 111 121 131 141 151 171 0131L00005 B1393738 03-78497 04-11526 04-01526 20162904 04-02196 0259L00008 BELT DRIVE MOTOR 2 HP 575 V (M8) BOLT 1/4-20 X 3/4" (QTY 4) BLOWER WHEEL BLOWER SHAFT BLOWER HOUSING PRIMARY LIMIT-TEMPERATURE CONTROL BLOWER BEARING & FRAME ASSY MOTOR HARNESS-BELT DRIVE (M1, M2, M3, M4, M5, M6, M8) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 15
Control Box Assembly 16
Control Box Assembly Image 1: 31 0121G00491 VOLTAGE BARRIER 51 0130M00144 TRAFORMER (M1, M2, M3, M4, M5) 51 0130M00145 TRAFORMER, 150VA, 460V TO 23 (M6, M7) 51 0130M00148 Transformer, 75VA, 575V to 24V (M8) 61 CAP100000370VAP CAP, 10 MFD/370V/OVAL (M1, M2, M3, M4, M5, M7) 61 CAP050000370LA CAP, 5 MFD/370V/OVAL (M6, M8) 71 20520901 CAPACITOR STRAP (QTY 2) 141 0130M00038 TERMINAL STRIP 151 PCBAG123 IGNITION BOARD, DSI INTEGRATED 161 0130M00025 24V RELAY 201 16330-3 POWER BLOCK 251 CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 3) 661 0130M00025 24V RELAY (QTY 2) 0130M00044S TRAFORMER 575V/230V (M8) 0130M00145 Transformer, 75VA, 480V to 24V (M6, M7) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 17
Accessory s List 18
Accessory s List Image 1: 0130M00065 CIRCUIT BREAKER, CONVENIENCE OUTLET (M1) 0270L00548 CONVENIENCE OUTLET ASSEMBLY (M1, M4) DNE090120BFI D'FLOW ECON-DAIKIN,7.5-10 TON (M3) DSC060B53ND01FI DISCONNECT MODULE ASSY (M2, M3) DSC100B53YD01FI DISCONNECT MODULE ASSY (M1) LAKT09150FIAC3 LOW AMBIENT KIT-7.5-12.5 T 230 (M3) SDRKT01FI75T12 SMOKE DETECTOR ASSEMBLY (M3) SDSKT01FI75T12 SMOKE DETECTOR ASSEMBLY (M4) 0130M00061 TRAFORMER, CONVENIENCE OUTLET (M1) Expanded Model Nomenclature M1 - DCG1202103BHXBAA M2 - DCG1202103BHXXAA M3 - DCG1202103BJXVAA M4 - DCG1202103BXXHAA M5 - DCG1202103BXXXAA M6 - DCG1202104BXXXAA M7 - DCG1202104BXXXAB M8 - DCG1202107BXXXAA 19
Commercial 10 Ton Package Gas Units with 2-speed Evaporator Fan Motor DCG1202103VXXXAA DCG1202104VXXXAA DCG1202104VXXXAB DCG1202107VXXXAA REPAIR PARTS nufacturing Company, L.P. 5151 San Felipe, Suite 500 www.amana-hac.com www.amana-hac.com This manual is to be used by qualified technicians only. This manual replaces RP-1010. RP-D1010A 2013 Daikin Company, L.P. 5151 San Felipe St., Suite 500 Houston, TX 77056 Septemver 2013
Important Information Index Functional s List Illustration and s...... 3 4-17 Views shown are for parts illustrations only, not servicing procedures. Text Codes: AR - As Required NA - Not Available - Not Shown 00000000 - See Note QTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1) M - Model Example (M1) (If M Code not shown, then part is used on all Models) Expanded Model Nomenclature: Example M1 - Model#1 M2 - Model#2 M3 - Model#3 Daikin Company, L.P. is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs. Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Daikin Company, L.P. also recommends contacting an authorized technician and using authorized factory parts. Daikin Company, L.P. reserves the right to discontinue, or change at any time, specifications or designs without notice or without incurring obligations. For assistance within the U.S.A. contact: Consumer Affairs Department Daikin North America, LLC 7401 Security Way Houston, Texas 77040 855-770-5678-Telephone 713-863-2382-Facsimile For assistance outside the U.S.A. contact: International Division Daikin Goodman North Company, America, L.P. LLC 7401 Security Way Houston, Texas 77040 713-861-2500-Telephone 713-863-2382-Facsimile 2 RP-D1010A
Functional s 0130M00025 24V RELAY (QTY 3) 03-78497 BLOWER WHEEL CAP100000370VAP CAP, 10 MFD/370V/OVAL (M1, M3) CAP050000370LA CAP, 5 MFD/370V/OVAL (M2, M4) ZP51K5ETF5130 COMP,51000,208/230/60/3 (M1) ZP51K5ETFD130 COMPRESSOR 51000, 460/60/3 (M2, M3) ZP51K5ETFE130 COMPRESSOR 51000, 575/60/3 (M4) B13400249 COND MOTOR 1/3 HP, 460V (M2) 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) 0131M00179 COND MOTOR, 1/3 HP, 6 PL, 575V (M4) 0131M00433 COND MOTOR, 460,60,1/3 HP (M3) CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 4) 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 0130L00002 CUT-OUT SWITCH, LOW PRESSURE 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 0164L00017 FAN BELT, NOTCHED 10625733S FAN BLADE 22" ALUM CCW (QTY 2) 0130F00010 FLAME SEOR 0151L00000 GAS VALVE, MANIFOLD (36H) PCBAG123 IGNITION BOARD, DSI INTEGRATED 20261709 IGNITOR 10123532 MANUAL RESET LIMIT 350ºF 0131L00023 MOTOR, 2 HP BELT DRIVE 230V (M1) 0131L00029 MOTOR, 2 HP BELT DRIVE 460 V (M2, M3) 0131L00026 MOTOR, 2 HP BELT DRIVE 575 V (M4) 11112501 PRESSURE SWITCH B1370199 PRIMARY LIMIT SWITCH 190ºF 20162904 PRIMARY LIMIT-TEMPERATURE CONTROL 10135604 RELAY (QTY 2) 0130M00038 TERMINAL STRIP 0130M00144 TRAFORMER (M1) 0130M00044 TRAFORMER 575V/230V (M4) 0130M00145 TRAFORMER, 150VA, 460V TO 23 (M2, M3) 0130M00148 Transformer, 75VA, 575V to 24V (M4) 0131L00002 VENT MOTOR Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 3
Cabinet Assembly 4 RP-D1010A
Cabinet Assembly Image 1: 11 0121L00065RFNG 21 0121L00511NG 31 0121L00738RFNG 41 0121L00737NG 51 0121L00739RFNG 61 0121L00510NG 71 0121L01000NG 81 0121L00099NG 91 0121L00082NG 101 0121L00974NG 111 0121L00762RFNG 121 0121L00767NG 131 0121L00763NG 141 0121L00765RFNG 161 0121L00766NG 0164L00009 0164L00011 0121L00129 CORNER POST (QTY 4) LOUVERED SIDE PANEL (QTY 2) SIDE POST (QTY 2) FILTER DOOR FILTER DOOR POST ECONOMIZER DOOR DUCT PANEL RETURN DUCT COVER SUPPLY DUCT COVER CONTROL DOOR CONTROL BOX POST HEAT EXCHANGER DOOR BLOWER DOOR BURNER BOX POST BURNER DOORS GASKET-RUBBER, CPOST (QTY 3) GASKET-RUBBER, SIDE POST (QTY 4) RAIN SHIELD DOOR Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 5
Top Panel / Tubing Assembly 6 RP-D1010A
Top Panel / Tubing Assembly Image 1: 11 0161L00000 VENTURI RING 22" (QTY 2) 21 10625733S FAN BLADE 22" ALUM CCW (QTY 2) 31 0152G00002 GRILLE-FAN (QTY 2) 41 0163M00006P ACORN NUT 5/16 HEX BLACK (QTY 8) 51 B13400249 COND MOTOR 1/3 HP, 460V (M2) 51 0131M00430 COND MOTOR, 1/3 HP, 1 SP, 6 PL (M1) 51 0131M00179 COND MOTOR, 1/3 HP, 6 PL, 575V (M4) 51 0131M00433 COND MOTOR, 460,60,1/3 HP (M3) 61 17788000083F PVC CONDUIT 8.25" (QTY 2) 71 0121L00497NG EVAP TOP PANEL 81 20455902 SPLICE GASKET.50 X.25 (QTY 5) 91 0121L01014NG COND TOP PANEL 0259L00025 COND MOTOR HARNESS 230V (M1, M4) 0259L00027 COND MOTOR HARNESS 230V (M1, M4) 0259L00026 COND MOTOR HARNESS 460V (M2, M3) 0259L00028 COND MOTOR HARNESS 460V (M2, M3) Image 2: 12 0130M00030 CUT-OUT SWITCH, HIGH PRESSURE 22 0130L00003 CUT-OUT SWITCH, LOW PRESSURE 32 20485201 BI-FLOW FILTER DRIER 52 0130L00002 CUT-OUT SWITCH, LOW PRESSURE 62 0130M00031 CUT-OUT SWITCH, HIGH PRESSURE B1373315 ACCESS FITTING (QTY 4) 0163M00175 CAP WITH O-RING (QTY 4) 0121L00359 SHIELD-EVAPORATOR DRIP Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 7
Evaporator / ition Assembly 8 RP-D1010A
Evaporator / ition Assembly Image 1: 21 31 41 51 61 71 81 111 141 151 161 0121L00650 0121L00210 0121L00843 0121L00649 0121L00648 0121L00358 0202L00007 0121L00508 0161L00002 0121L00374 0121L00522 0160L00021 FILTER ANGLE-VERTICAL (RETURN SIDE) EVAP EXTEION-RETURN SIDE EXTEION-EVAP HPIN FILTER ANGLE - HORIZONTAL (QTY 2) FILTER ANGLE - HORIZONTAL (CENTER) FILTER ANGLE-VERTICAL (HAIRPIN SIDE) TUBING ASSY, EVAP COIL DRAIN PAN SUPPORT DRAIN PAN DECK SIDE CHANNEL HEAT EXCHANGER BLOCK-OFF FILTER (QTY 4) Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 9
Condenser / ition Assembly 10 RP-D1010A
Condenser / ition Assembly Image 1: 11 0201L00130 171 0121L00168 191 0121L00092 201 0121L00975 211 0121L00169 221 0121L00094 241 ZP51K5ETF5130 241 ZP51K5ETFD130 241 ZP51K5ETFE130 251 0159L00004 261 M0221641 271 B1339533 281 0121L00408 291 0159L00005 301 0201L00136 COND COIL ASSY, 5MM C1 BLOWER TRAITION, RH END BLOWER TRAITION, FRONT BLOWER DECK BLOWER TRAITION, LH END BLOWER TRAITION, BACK COMP,51000,208/230/60/3 (M1) COMPRESSOR 51000, 460/60/3 (M2, M3) COMPRESSOR 51000, 575/60/3 (M4) COMPRESSOR SCROLL HARNESS TF SHOULDER SCREW (QTY 8) COMPRESSOR GROMMET (QTY 8) COMPRESSOR MOUNTING PLATE (QTY 2) COMPRESSOR SCROLL HARNESS COND COIL ASSY, 5MM C2 Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 11
Heat Exchanger Assembly 12 RP-D1010A
Heat Exchanger Assembly Image 1: 11 21 31 41 51 61 71 81 91 101 111 121 131 141 151 161 171 181 191 201 211 221 231 241 251 261 271 281 291 301 311 321 0131L00002 0121L00080 0154L00007 0154L00006 0121L00077 0121L00072 0154L00010 0121L00133 0121L00033 0154L00015 0121L00076 0121L00323 10123532 0121L01065 B1370199 0121L00093 0270L00043 0130F00010 20261709 11112501 A3468601 0163L00000 0121L00147 0121G00268 0151L00000 0154L00011 0154L00012 0163L00007 0121L00073 0163L00006 0121L00049 0163L00010 0121L00130NG 20162904 B1392609 VENT MOTOR MOUNTING PLATE-ID BLOWER GASKET, BLOWER/ORIFICE PLATE GASKET, COLLECTOR/ORIFICE PLATE COLLECTOR BOX COVER REAR COVER, HEAT EXCHANGER REAR COVER GASKET, HEAT EXCHANGER TUBE PLATE, HEAT EXCHANGER PANEL-HT TUBES, 6 BURNER TUBE PLATE GASKET, HEAT EXCHANGER COLLECTOR BOX CHANNEL FLAME ROLLOUT BRACKET MANUAL RESET LIMIT 350ºF SUPPORT-HT TUBES 6 PRIMARY LIMIT SWITCH 190ºF POST-LIMIT SWITCH HEAT EXCHANGER ASSY 6B FLAME SEOR IGNITOR PRESSURE SWITCH PRESSURE SWITCH HOSE BECKETT BURNER (QTY 6) PIPE BRACKET-GAS VALVE BRACKET-BURNER TOP/BOT (QTY 2) GAS VALVE, MANIFOLD (36H) INNER GASKET, COLLECTOR BOX OUTER GASKET, COLLECTOR BOX ORIFICE #34 DRILL (QTY 6) TUBE RESTRICTOR FLUE SCREEN HEAT EXCHANGER FLUE (QTY 2) MANIFOLD - 6 BRNR FLUE COLLAR PRIMARY LIMIT-TEMPERATURE CONTROL SEAL STRIP, RED, 1/8 X 1/2 X 100 (QTY 3) Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 13
Belt Drive Blower / Motor Assembly 14 RP-D1010A
Belt Drive Blower / Motor Assembly Image 1: 21 31 41 51 61 71 81 91 111 111 111 121 131 141 151 0163L00011 B1398604 0164L00017 0163L00012 0270L00015 0163M00045 3225000F B1446707 0131L00023 0131L00029 0131L00026 B1393738 03-78497 04-11526 04-01526 04-02196 0259L00160 FIXED SHEAVE AK74 STEEL KEY (000158812) 2.0" FAN BELT, NOTCHED VARIABLE PITCH SHEAVE VL40 MOTOR BASE ASSY BOLT 1/4-20 X 4" BELT TIGHTENER ANGLE SCREW 5/16-18 X 1" (QTY 4) MOTOR, 2 HP BELT DRIVE 230V (M1) MOTOR, 2 HP BELT DRIVE 460 V (M2, M3) MOTOR, 2 HP BELT DRIVE 575 V (M4) BOLT 1/4-20 X 3/4" (QTY 5) BLOWER WHEEL BLOWER SHAFT BLOWER HOUSING BLOWER BEARING & FRAME ASSY HARNESS-BELT DRIVE 2 SP MOTOR Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 15
Control Box Assembly 16 RP-D1010A
Control Box Assembly Image 1: 31 51 51 51 61 61 71 141 151 161 201 251 651 661 Image 2: 52 0121G00491 VOLTAGE BARRIER 0130M00144 TRAFORMER (M1) 0130M00145 TRAFORMER, 150VA, 460V TO 23 (M2, M3) 0130M00148 Transformer, 75VA, 575V to 24V (M4) CAP100000370VAP CAP, 10 MFD/370V/OVAL (M1, M3) CAP050000370LA CAP, 5 MFD/370V/OVAL (M2, M4) 20520901 CAPACITOR STRAP (QTY 2) 0130M00038 TERMINAL STRIP PCBAG123 IGNITION BOARD, DSI INTEGRATED 0130M00025 24V RELAY 16330-3 POWER BLOCK CONT3P025024V CONTACTOR 25 AMP, 3P, 24V (QTY 4) 10135604 RELAY (QTY 2) 0130M00025 24V RELAY (QTY 2) 0259L00153 2 SPEED CONTROL HARNESS 0259L00155 2 Speed Relay Harness 0259L00162 MALE PLUG ASSY (12 PIN) 0259L00146 POWER HARNESS 0130M00044 TRAFORMER 575V/230V (M4) 0130M00145 Transformer, 75VA, 480V to 24V (M2, M3) 0259L00148 WIRE HARNESS ASSY 0259L00149 WIRE HARNESS ASSY 0259L00152 WIRE HARNESS ASSY 0259L00166 WIRE HARNESS, ECONOMIZER 0130L00070 ROTARY MANUAL MOTOR PROTECTOR (M2, M3, M4) 52 62 62 0130L00084 0130L00070 0130L00082 0259L00161 ROTARY MANUAL MOTOR PROTECTOR (M1) ROTARY MANUAL MOTOR PROTECTOR (M4) ROTARY MANUAL MOTOR PROTECTOR (M1, M2, M3) CIRCUIT BREAKER HARNESS Expanded Model Nomenclature M1 - DCG1202103VXXXAA M2 - DCG1202104VXXXAA M3 - DCG1202104VXXXAB M4 - DCG1202107VXXXAA RP-D1010A 17