Owners Manual Photo Eye (Deluxe) 1MANUL580 REV 02 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 347-4700 * Fax (248) 380-9681
Belanger, Inc. Photo Eye (Deluxe)
Table of Contents Belanger Incorporated Limited Warranty...2 Operational Warning...3 Introduction...4 Important Safety Information...4 Safety Symbols and Signal Words...4 IMPORTANT Safety Information MUST READ...5 Safety Warnings...5 Available Styles...6 Available Options...6 Before You Get Started...7 General...8 Maintenance...12 Routine Procedures...12 Replacement Parts...13 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1
Belanger Incorporated Limited Warranty LIMITED WARRANTY: Equipment: Seller warrants to the original purchaser that the goods sold hereunder, which are fabricated by Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus 30 days from the date of invoice - CAT Pumps will be warranted for 2 years from the date of invoice. All warranties, express, implied, or statutory, pertaining to Seller s machinery, parts, and equipment are fully set forth herein. This limited warranty applies to the original purchaser only and is not transferable. No addition to or modification of any of the provisions of this stated Limited Warranty shall be binding upon the Seller, unless made in writing and signed by a duly authorized employee of Seller. This warranty is subject to the following limitations: (1) This warranty shall be void if the factory specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not followed, or if other than factory authorized erection, alterations or modifications are made to any parts or equipment; (2) Defective parts are warranted to the Purchaser for repair or replacement through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller for a period of 13 months from the date of invoice. Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Purchaser agrees to submit to and assist Seller or its authorized distributor or value added reseller (VAR) in conducting in-warranty inspections of the machinery and equipment including inspection of any part claimed to be defective by the Purchaser; (3) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller, for 120 days from date of invoice. Labor warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, and omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Seller reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the labor warranty period shall be subject to labor charges at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Seller; (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. (5) Seller makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Seller s goods sold hereunder are mere components. (6) In no event shall Seller be liable for any incidental, special, consequential or exemplary damages resulting from the furnishing, performance or use of any goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, the negligence of Seller or to otherwise; not for loss of business; inconvenience, or property damage of any kind; not for any damages of whatever nature resulting in any way from the purchaser s selection and use of any chemicals not manufactured exclusively by seller but used with the purchased goods; or for any service not expressly provided herein related to or arising from the equipment or goods sold. This limitation of liability extends to purchaser s use of any engineering recommendations, sales representations, technical assistance, advice or data supplied by seller to purchaser in connection with the goods or services supplied, other than that information contained in Belanger manuals. Parts: Seller warrants to the original purchaser that the Replacement Parts sold hereunder, shall be free from defects in workmanship and material under normal use and service for a period of 30 days from the date of invoice. This limited warranty applies to the original purchaser only and is not transferable. (1) This warranty shall be void if the factory specifications for operation and maintenance are not followed; (2) Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. (3) This warranty shall be void for all replacements parts failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger replacement parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. THIS LIMITED WARRANTY FOR EQUIPMENT AND REPLACEMENT PARTS IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Revised as of 8-15-01. Belanger reserves the right to change or modify the Belanger Inc. Limited Warranty without notice. 2 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Operational Warning Formulations containing the chemicals listed below are particularly dangerous and should not be used even at low concentrations: Hydrofluoric Acid Ammonium Bi-flouride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Chlorinated Solvents Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. The chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash equipment: Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection: (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above; However, should the end user decide to use formulations containing any of the above ingredients, the end user should institute a comprehensive training program and implement detailed operational parameters within their organization for the proper handling and treatment of such products to minimize the potential dangers involved. Consult your chemical supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. CAUTION During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 3
Introduction Important Safety Information This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. Safety Symbols and Signal Words Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words the signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION This signal word designates a hazard or unsafe practice, which MAY RESULT IN MINOR INJURY CAUTION When used by it self, CAUTION designates a hazard or unsafe practice which MAY RESULT IN PROPERTY OR EQUIPMENT DAMAGE Before You Begin Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at 248-349-7010. It is imperative to your safety and the safety of others to understand the procedures before beginning work. 4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Introduction IMPORTANT Safety Information MUST READ Safety Warnings DANGER DISCONNECT MAIN POWER SUPPLY PRIOR TO SERVICING OR MAINTAINING EQUIPMENT Belanger recommends that all workers observe the OSHA (U.S. Department of Labor Occupational Safety & Health Administration) Lockout / Tagout procedure prior to performing service or maintenance on machinery and equipment. Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD, ROTATING AND/OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH. BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 5
Introduction Congratulations on your purchase of the Belanger, Inc. Photo Eye. The purpose of this manual is to familiarize you with how the Photo Eye is installed and how it operates. The Belanger, Inc. Photo Eye is designed to turn designated Inputs on and off by an Emitter sending an invisible light beam to a Receiver. When the beam is interrupted, the Input of the Controller will turn OFF. The Belanger, Inc. Photo Eye sensors are very durable, leak proof and powerful. Their extremely high access gain (700 foot) provides enough sensing power to penetrate extreme humidity levels. The electronics are completely epoxy-encapsulated for maximum resistance to shock, moisture and vibration. This Photo Eye system can be used for the following operations: Tunnel entry Vector VPS, Enter and Exit Operations FreeStyler VPS, Enter and Exit Operations Component activation V-Max Entry and Loading Vector Door Controller except normally open inputs Bus Wash Photo-Eyes, both Basic and Deluxe Controllers This Photo Eye system can NOT be used for the following operations: Vector Dryer shut-down except if a relay is used to change the signal state (Vectors prior to 2009) Any control function that requires an input to come on when a beam is interrupted UL-325 Door Operator Systems, primary or secondary entrapment protection Whether you have already operated a car wash or you are new to our industry, you know the importance of the appearance of a car wash and its equipment to the customer. Keeping the equipment clean will not only make the equipment easier to maintain, it will act as an example to your customer to keep their equipment (their automobile) clean as well. Replacing the cloth as necessary will also help the image of your wash and keep the customer coming back. Read through the entire manual to familiarize yourself with the Photo Eye before installation. When installation is completed, you will want to keep this manual as a guide to proper maintenance. Available Styles PE 105854 PE 105855 Part Number Photo Eye Set (Floor Mounted) Photo Eye Set (Wall Mounted) Description Available Options Part Number Description PE 105858 PE 105859 Heating Kit (1 Set) Heating Kit (2 Sets) 6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Introduction Before You Get Started Equipment Included: Receiver Assembly 1 Emitter Assembly 1 Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is any damaged equipment, file a claim with the trucking company immediately. Receiving party is responsible for filing claim with trucking company. Notify your local distributor or Belanger, Inc. immediately if shipment is determined damaged or incomplete. DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE SERVICING ANY EQUIPMENT! CAUTION Always wear safety glasses when performing maintenance on any equipment CAUTION It is recommended that a licensed electrician is contracted to perform all electrical installations. Belanger, Inc. 1995 This manual and the accompanying equipment are protected by United States and International copyright and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 7
Installation General There are two types of mounts available. The floor mounted and the wall mounted. Both styles are wired the same but they have different variables to consider for positioning. DO NOT secure the Photo Eyes into place until you have read this entire section. Identification Alignment 1) Point the Emitter directly at the Receiver 2) Point the Receiver directly at the Emitter 3) Finely adjust the position of the Receiver until Indicator 4 of the Signal Strength Light Bar is ON Note: If Indicator 4 of the Signal Strength Light Bar can NOT be obtained, try re-adjusting the Emitter and repeat step 3. Working Temperature Range Non-Heated: 33 to 130 Fahrenheit Heated: -10 to 90 Fahrenheit Note: If optional heat package has been installed, turn the power to the heat OFF before the temperature exceeds 90 Fahrenheit. Turn it back ON before the temperature falls below 33 Fahrenheit. 8 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Installation General Modulation Frequency The standard configuration for Photo Eyes is to utilize Frequency A (shown in image to right), However if a system installation has the possibility for Photo Eye Cross-Talk, the affected Photo Eye set may be configured to utilize Frequency B. In this case both Emitter and Receiver must be wired for Frequency B. 33 Receiver If Wall Mounted configuration is used, mount the Photo Eyes at the heights indicated End View Emitter 16 Mount the Photo Eyes with a minimum of 6 off-set Receiver Overhead View Emitter 6 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 9
Installation General Wiring FreeStyler, Integra, DCC 09 and Vector Wiring Emitter Brown #340 24VDC Blue # 338 0VDC Gray # 340 24VDC White No Connection Receiver Brown #340 24VDC Blue # 338 0VDC Gray # 340 24VDC White Input Black No Connection Emitter Receiver External Door Control Wiring Brown #116 24VDC Blue # 117 0VDC Gray # 116 24VDC White No Connection Brown #116 24VDC Blue # 117 0VDC Gray # 116 24VDC White Controller Input X2 or X3 or X6 Black No Connection Emitter Receiver Wiring for the DCC Brown #222 24VDC Blue # 221 0VDC Gray # 222 24VDC White No Connection Brown #222 24VDC Blue # 221 0VDC Gray # 222 24VDC White No Connection Black DCC Input The diagram below was copied from the manual supplied from Banner(tm) Emitter Receiver Wiring for the Bus Wash Brown 24VDC Blue 0VDC Gray 24VDC White No Connection Brown 24VDC Blue 0VDC Gray 24VDC White Input Black No Connection 10 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 11
Maintenance Routine Procedures Quarterly Check alignment of Photo Eyes. Clean lens on photo-eyes using a mild non-abrasive cleaning solution, to eliminate any buildup that may have occurred during daily operations. Inspect Photo Eyes frame for cracks, and verify anchor bolts are tightened. Wash component down with a good degrimer such as Tide laundry detergent and hot water. 12 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Maintenance Replacement Parts Photo Eye Assembly 1FSTNR-HH023 (3) 1WASHR-FL332 (3) 6963 1ELECT-SN213 (Emitter) 1ELECT-SN222 (Receiver) 102793 (for Heat Kit #PE105858 and PE105859 ONLY) 6986 6984 6964 1WASHR-FL500 (2) 1ELECT-FS176 (2) 1WASHR-FL332 (4) 1FSTNR-SH354 (3) 1FSTNR-SH406 (1) 1MANUL580 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 13
Maintenance Replacement Parts Wall Mount Assembly Aluminum: 6965 Powder Coated: 7993 1FSTNR-SH177 (4) Aluminum: 6966 Powder Coated: 7994 1WASHR-FL185 (4) 1FSTNR-TS005 Floor Mount Assembly Assembly: PE105857 CAP084 Assembly: PE105856 1GROMIT750 CAP084 1GROMIT750 1GROMIT750 Aluminum: 102781 Powder Coated: 108977 1GROMIT750 Aluminum: 102777 Powder Coated: 108978 14 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI 48167 * Ph (248) 349-7010 * Fax (248) 380-9681 1MANUL580
Photo Eye (Deluxe) 1MANUL580 Belanger, Inc. * P.O. Box 5470 * Northville, MI 48167 Customer Service Phone (248) 347-4700 * Fax (248) 380-9681