PARTS LIST TIREMAAX LIT NO: L878 DATE: June 014 REVISION: J For complete service and installation instructions, refer to L818 (EC), L995, or T5100 found on the Hendrickson web site at www.hendrickson-intl.com. TABLE OF CONTENTS TIREMAAX PRO AND TIREMAAX CP (Built March 01 or later with hubcap-mounted rotary union) PRO AND CP CONTROLLERS... AXLE AND WHEEL COMPONENTS...4 TIREMAAX EC AND TIREMAAX CP (Built prior to March 01 with spindle-mounted rotary union) EC CONTROLLERS...7 AXLE AND WHEEL COMPONENTS...8 TOOLS AND ACCESSORIES... 11
B TIREMAAX PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX CONTROLLERS PRO CONTROLLER ASSEMBLY REGULATOR FACTORY SET. REFER TO T5100 OR CONTACT HENDRICKSON FOR ADJUSTMENT INFORMATION. T50013 08-11 ECN 0134 Copyright 011 Printed in the USA CP CONTROLLER ASSEMBLY (Tank valve shown separately) NDRICKSON ADJ RANGE C-9410 0-15 PSI MAXIMUMS 300 PSI MY NNN 150 F 3 8 4 Three-wire harness 3-foot or 15-foot long ABS junction harness 7 6a 6b C A 9 10
TIREMAAX CONTROLLERS 1 CONTROLLER KIT (Complete kit not shown) Available as assembled unit only Model Wheel Style PSI Range TIREMAAX PRO Offered in 5 psi increments. Quick Guide Property Descriptions Indicator Light Kit Wiring Harness Controller Tank Valve Dual 85 to 10 Super Single 90 to 10 TIREMAAX CP Dual and Super Single 70 to 10 Controller Kit Valid Value Standard No LED Adapter Plug 15' Heavy Duty 3' Heavy Duty Yes* No VS-6 _ PRO-1 Pressure Setting *Not available on TIREMAAX PRO. Controller Type PRO = TIREMAAX PRO CP = TIREMAAX CP See Chart Example: Pro Controller Kit part number VS-6100PRO-1 is 100 psi with adapter plug, no indicator light and no controller tank valve. -1 - -3-4 -5-6 -7-8 -9-10 -11-1 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X PRO CONTROLLER ASSEMBLY VS-3074-XXX 1 Available as assembled unit only; Programmed to XXX psi a PRO and CP Controller Lid VS-30461 3 CP CONTROLLER ASSEMBLY Available as assembled unit only 3a CP Controller Assembly VS-9865-XXX 1 Programmed to XXX psi 3b CP Controller Assembly with Tank Valve VS-3150-XXX 1 Programmed to XXX psi 3c PRO and CP Controller Lid VS-30461 4 CP MOUNTING BRACKET VS-9859 1 Optional (Recommended for Spring Suspensions) 5 THREE-WIRE HARNESS (Not Shown) VS-9857 1 18-inch; 3-way connector 6 ABS JUNCTION HARNESS 6a 15-foot; 3-way Connector VS-3070 1 6b 3-foot; 3-way Connector VS-3070-1 1 7 TANK VALVE (CP Only) VS-31519 1 8 PETCOCK VS-9409 1 9 TRAILER MOUNTED INDICATOR LIGHT KIT 9a Standard 1V Light, Gasket, Ground Wire and Cable VS-8059 1 9b Standard 1V Light VS-856 1 9c Standard 1V Light Cable VS-8336 1 9d LED 1V Light, Bracket and Cable VS-8059-1 1 9e LED 1V Light Only VS-9880 1 9f LED 4V Light, Bracket and Cable VS-8059-1 9g LED 4V Light Only VS-33119 1 9h LED 1V and 4V Light Cable VS-9883 1 10 MANIFOLD 10a Tandem Manifold VS-30410 1 10b Tridem Manifold VS-30470 1 TIREMAAX PRO and CP (With Hubcap-Mounted Rotary Union) 3
TIREMAAX PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX AXLE AND WHEEL COMPONENTS 13 15 16 11 15 17 4
TIREMAAX AXLE AND WHEEL COMPONENTS 11 HUBCAP 11a PRO HN Oil - Dual / Super Single Tires VS-3055-1 4 Hubcap, gasket and fasteners 11b PRO HN Grease - Dual / Super Single Tires VS-3055-3 4 Hubcap, gasket and fasteners 11c PRO HP Oil - Dual / Super Single Tires VS-3056-1 4 Hubcap, gasket and fasteners 11d PRO HP Grease - Dual / Super Single Tires VS-3056-3 4 Hubcap, gasket and fasteners 11e CP HN Oil - Dual / Super Single Tires VS-3068-1 4 Hubcap, gasket and fasteners 11f CP HN Grease - Dual / Super Single Tires VS-3068-3 4 Hubcap, gasket and fasteners 11g CP HP Oil - Dual / Super Single Tires VS-3070-1 4 Hubcap, gasket and fasteners 11h CP HP Grease - Dual / Super Single Tires VS-3070-3 4 Hubcap, gasket and fasteners 11i PRO Extended HP Oil - Dual / Super Single Tires 1 VS-3057-1 4 Hubcap, gasket and fasteners 11j PRO Extended HP Grease - Dual / Super Single Tires 1 VS-3057-3 4 Hubcap, gasket and fasteners 1 HUBCAP WINDOW REPLACEMENT KITS (Not Shown) 1a CP Oil VS-3054-1 4 Hubcap lens, lens plate, tri-lobe screws 1b CP Grease VS-3054-4 Hubcap lens, lens plate, tri-lobe screws 1c PRO Oil VS-3054-3 4 Hubcap lens, lens plate, tri-lobe screws 1d PRO Grease VS-3054-4 4 Hubcap lens, lens plate, tri-lobe screws 13 HUBCAP GASKETS 13a HP Gasket S-3097 4 13b HN Gasket S-3098 4 14 HUBCAP PORT PLUG (Not Shown) For super single applications 14a PRO AND CP (Purchased after 09/01/013) VS-33686 4 Light grey, permanent threaded nylon plug 15 AXLE HOSE 15a INTRAAX / VANTRAAX VS-3087-1 4 Requires axle vent VS-3101 15b TRLAXLE Trailer Axle, 71.5" to 83" track VS-3087-4 Requires axle vent VS-3101-1 15c TRLAXLE Trailer Axle, 83.5" to 9" track VS-3087-3 4 Requires axle vent VS-3101-1 16 SPINDLE PLUG ASSEMBLY 16a HN - 1.75" VS-3309-1 4 16b HP -.50" N/A 4 16c HUS / P90 and HP -.75" VS-3309-4 17 AXLE VENT 17a INTRAAX / VANTRAAX VS-3101 17b TRLAXLE Trailer Axle VS-3101-1 TIREMAAX PRO and CP (With Hubcap-Mounted Rotary Union) 1 18 AXLE KIT (Not Shown) 18a INTRAAX / VANTRAAX VS-901TM Axle hoses, filters, vent assembly, spindle plugs and air line tubing 18b TRLAXLE Trailer Axle, 71.5" to 83" track VS-90TM Axle hoses, filters, vent assembly, spindle plugs and air line tubing 18c TRLAXLE Trailer Axle, 83.5" to 9" track VS-904TM Axle hoses, filters, vent assembly, spindle plugs and air line tubing Only required when using castellated nut system with TIREMAAX PRO. For systems with hubcap-mounted rotary unions only. For spindle-mounted, refer to page 9. 5
TIREMAAX PRO and CP (With Hubcap-Mounted Rotary Union) TIREMAAX AXLE AND WHEEL COMPONENTS 19 WHEEL KIT (Individual Components Shown) 19a Dual Wheels, Tire Size 17" - 19.5" VS-801TM () Straight tire hose assemblies () 180-degree tire hose assemblies 19b Dual Wheels, Tire Size Greater than 19.5" VS-80TM () Straight tire hose assemblies () 180-degree tire hose assemblies 19c Super Single Tires Aluminum.5" VS-803TM () Straight tire hose assemblies 0 TIRE HOSE ASSEMBLY - 180-DEGREE 0a Tire Hose Assembly 11.3" VS-31504-1 4 Dual wheels; tire size 17" to 19.5" 0b Tire Hose Assembly 1.5" VS-31504-4 Dual wheels; tire size.5" or 4.5" 0c Tire Hose Assembly 11.3" VS-31504-1 Super single steel; tire size.5" 1 TIRE HOSE ASSEMBLY - Straight 1a Tire Hose Assembly 15.5" VS-31503-1 4 Dual wheels; tire size.5" or 4.5" 1b Tire Hose Assembly 14.5" VS-31503-4 Dual wheels; tire size 17" to 19.5" 1c Tire Hose Assembly 11.8" VS-31503-3 4 Super single aluminum; tire size.5" TIRE HOSE ASSEMBLY - 135-DEGREE a Tire Hose Assembly 11.5" VS-31505-1 4 Super single steel; tire size.5" 3 TIRE HOSE O-RING SERVICE KIT VS-8999 4 4 LIQUID-FILLED PRESSURE GAUGE (Not Shown) VS-31498 1 Optional on TIREMAAX PRO 1a 0a 6
TIREMAAX CONTROLLERS ITEM DESCRIPTION TANDEM NOTE 1 EC to CP Retrofit Kit 1 VS-5 _ S-1 VS-5 _ S- Service Type EC to CP Conversion Pressure Setting Tire Type S= Super Single D= Dual CP Wiring Adaptor Plug Service Type EC to CP Conversion Pressure Setting Tire Type S= Super Single D= Dual ABS Junction Harness Example: Conversion Kit Part Number VS-5100S-1 is 100 psi for Super Single with CP Wiring Adaptor Plug. Model TIREMAAX EC Offered in 5 psi increments. PSI Range 70 to 130 Mounting bracket EC Controller Assembly (Electronic Control) No longer available replace with item 1 3 EC Wiring Adapter Plug VS-7771 1 18-inch; 4-way connector 4 EC ABS Junction Harness VS-9884 1 15-foot; 4-way connector EC CONTROLLER ASSEMBLY ECU HARNESS Standard, 18-inch long three-wire harness Alternate style, previously used 3 A D B C TIREMAAX EC (With Spindle-Mounted Rotary Union) 4 7
TIREMAAX AXLE AND WHEEL COMPONENTS Installation tools listed on page 11 6 5 8 9 1 14 TIREMAAX EC (With Spindle-Mounted Rotary Union) 10 11 13 5 15 8
TIREMAAX AXLE AND WHEEL COMPONENTS 5 AXLE HOSE 5a INTRAAX / VANTRAAX VS-9094-1 4 5b TRLAXLE Trailer Axle VS-9094-4 6 SPINDLE PLUG ASSEMBLY 6a HN - 1.75" VS-7448 4 6b HP -.50" VS-7839 4 6c HUS / P90 and HP -.75" VS-7449 4 7 AXLE/ FILTER KIT (Not Shown) 7a HP Axle S-4960 4 7b HN Axle S-4963 4 8 AXLE HOSE CLAMP VS-6451 4 Not required with threaded axle hose 9 HOSE END ADAPTER VS-8865 4 Axle hose fitting and () axle hose clamps 10 HUBCAP SPACER KIT (No longer available) Replaced by 11h, 11i, 11j or 11k 11 HUBCAP 11a HN Grease - Standard VS-9566-1 4 Bolt-on hubcap, gasket and fasteners 11b HN Oil - Standard VS-9566-3 4 Bolt-on hubcap, gasket and fasteners 11c HP Grease - Standard VS-9566-4 Bolt-on hubcap, gasket and fasteners 11d HP Oil - Standard VS-9566-4 4 Bolt-on hubcap, gasket and fasteners 11e HUS / P90 Screw-on VS-9566-5 4 Screw-on hubcap with integrated o-ring 11f HUS / P90 6-bolt VS-9566-4 Bolt-on hubcap, gasket and fasteners 11g HUS / P90 3-bolt S-97-4 Bolt-on hubcap with integrated o-ring 11h HN Grease - Stemco Extended Hubcap VS-3190 4 Bolt-on hubcap and gasket 11i HP Grease - Stemco Extended Hubcap VS-3191 4 Bolt-on hubcap and gasket 11j HN Oil - Stemco Extended Hubcap VS-319 4 Bolt-on hubcap and gasket 11k HP Oil - Stemco Extended Hubcap VS-3193 4 Bolt-on hubcap and gasket 1 ROTARY UNION KITS 1a No Spindle Plug S-86 4 (1) rotary union assembly, () hose clamps, (4) machine screws, and (1) hose end adapter 1b HN Spindle Plug S-819 4 (1) rotary union assembly, (1) 1.75" spindle plug, () hose clamps, (4) machine screws, (1) HN hubcap gasket and (1) hose end adapter 1c HP and HUS / P90 Spindle Plug S-8193 4 (1) rotary union assembly, (1).75" spindle plug, () hose clamps, (4) machine screws, (1) HP hubcap gasket, (1) HUS / P90 hubcap o-ring and (1) hose end adapter 13 COUNTERSUNK CAP SCREW SA-800-8 1 Order (3) per rotary union 14 JAM NUT VS-6487 4 15 AXLE VENT KIT W/ DUCK BILL CHECK VS-7378 4 16 AXLE FILTER (Not Shown) A-417 4 TIREMAAX EC (With Spindle-Mounted Rotary Union) 9
TIREMAAX AXLE AND WHEEL COMPONENTS 17 TIRE HOSE ASSEMBLY - 180-DEGREE 17a Tire Hose Assembly 11.5" VS-9004-1 4 Dual wheels; tire size 17" to 19.5" 17b Tire Hose Assembly 15" VS-9004-4 Dual wheels; tire size greater than 19.5" 18 TIRE HOSE ASSEMBLY - Straight - 16.6" VS-9003-1 4 Dual wheels; tire size greater than 17" Super single wheels; tire size.5" 19 TEE FITTING - FOR DUAL TIRES VS-9854 4 0 90-DEGREE ELBOW FITTING - FOR SINGLE TIRES VS-3000 4 1 TEE FITTING GUARD for HN and HP 1a Tee Fitting Guard for HN and HP VS-7890 4 Not compatible with HUS / P90 or Stemco hubcaps 1b 6-bolt VS-30451 4 Compatible with Stemco hubcaps TEE FITTING GUARD for HUS / P90 Bolt-on Hubcap a 6-bolt Hubcap S-8914 4 b 3-bolt Hubcap S-9147 4 TIREMAAX EC (With Spindle-Mounted Rotary Union) 17 19 1 0 18 10
80 6 5 7 4 8 3 9 10 1 11 0 bar psi 0 40 0 1 3 0 4 5 6 bar 100xkPa psi 7 11 8 10 9 140 TIREMAAX TOOLS / ACCESSORIES ITEM DESCRIPTION PART NO. QTY. NOTE 1 PLUG DRIVER 1a HN (1.75") S-8146-1 1 1b HP (.50") S-8146-1 1c HP and HUS / P90 (.75") S-8146-3 1 1d Driver Handle S-7399 1 CRIMPING TOOL a Standard for Field Repair S-7400 1 b With Ratcheting for OEM Use (Not Shown) S-9050 1 3 SPANNER WRENCH S-9430 1 4 TARGET GAUGE 4a PRO VS-3331 1 4b CP with Hubcap-Mounted Rotary Union VS-3344 1 4c CP with Spindle-Mounted Rotary Union VS-30468 1 5 PRESSURE TESTER (For EC Controller) VS-8707 1 6 TIRE HOSE / WHEEL GROMMET (Not Shown) 6a 1.5" Hand Hole with Offset Valve Stem VS-33675 4 6b.0" Hand Hole with Centered Valve Stem VS-33107 4 6c.5" Hand Hole with Centered Valve Stem VS-33108 4 6d.5" Hand Hole with Offset Valve Stem VS-33109 4 1b 1a 1c 3 1d 60 80 100 4a 160 10 4b 4c 100 60 40 10 140 0 160 100xkPa 0 5 TOOLS / ACCESSORIES 11
Call your trailer dealer or Hendrickson at 330.489.0045 or 866.RIDEAIR (743.347) for additional information. www.hendrickson-intl.com TRAILER COMMERCIAL VEHICLE SYSTEMS 070 Industrial Place SE Canton, OH 44707-641 USA 866.RIDEAIR (743.347) 330.489.0045 Fax 800.696.4416 Hendrickson Canada 50 Chrysler Drive, Unit #3 Brampton, ON Canada L6S 6B6 800.668.5360 905.789.1030 Fax 905.789.1033 Hendrickson Mexicana Circuito El Marqués Sur #9 Parque Industrial El Marqués Pob. El Colorado, Municipio El Marqués, Querétaro, México C.P. 7646 +5 (44) 96.3600 Fax +5 (44) 96.3601 06-14 Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected. 014 Hendrickson USA, L.L.C. All Rights Reserved Printed in United States of America