More time on the road Illustrated s List RTLO-098B-T June 0
Contents How To Use The Illustrated s List... AUXILIARY DRIVE GEAR... CASE (AUX)... 5 CASE (FRONT)... 8 COUNTERSHAFT & BRGS(AUX)... COUNTERSHAFT ASSY... FILTER REGULATOR... H & C W/A-5000 VALVE... 5 HEAT EXCHANGER... 7 INPUT SHAFT & DRIVE GEAR... 0 INTEGRAL OIL PUMP... ISOLATORS... KITS & ASSEMBLIES... LEVERS/HOUSINGS... 7 MAINSHAFT & SYNCHRO(AUX)... 0 MAINSHAFT ASSY... MISCELLANEOUS... OIL COOLER... 5 OIL FILTER... 7 RANGE CYLINDER... 9 REVERSE IDLER... 0 ROADRANGER VALVE... SHIFT BAR HOUSING... SLAVE VALVE - A-5000... 7 SPLITTER CYLINDER... 8 TOP VALVE... 50
How To Use The Illustrated s List The information contained in this document is subject to frequent updates. Therefore, for the latest information available, please visit the interactive Electronic s Catalog at www.roadranger.com/epc. Model Designation or Nomenclature For information regarding Model Designation and Nomenclature, visit www.roadranger.com. Kits and Assemblies (K/A's) Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. Kits and Assemblies are shown with applicable parts groupings in the parts listings. Identifying Kits and Assemblies A- numbers beginning with the letter 'A' are pre-assembled Production Assemblies K- numbers beginning with the letter 'K' are kits that are not assembled S- numbers beginning with the letter 'S' are pre-assembled Service Assemblies Note: Some Production Assemblies do not begin with a letter prefix (Midrange only). Illustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages adjacent to the illustration. Notes are included on illustrations where additional information is needed. s Listing s listings are defined by parts groupings and are broken down by service assemblies. s listings identify a part for servicing with the following categories Item Number - corresponding with numbers on illlustrations for part identification. - indentifies part as it is available for service. Description - specifies part name or description. Replaced - quantity quantity required for assembly. Quantity - defines unique characteristics or requirements. Notes - indicates Kits or Assemblies that contain a particular part. Kits/Assy's Where Used
Group: AUXILIARY DRIVE GEAR 5 6 7 8 08-6-9 AUXILIARY DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 099 SPACER 556650- BOX BEARING 556650 K-9,K-0,K- 75 097 RETAINER X-8-680 CAPSCREW 6 /8"-6X-/" 5 0500 SPACER 6 008 AUXILIARY DRIVE GEAR 7 085 WASHER 0090 8 05 SNAP RING K-7,K-9,K- 0,K-75
Group: CASE (AUX) OEM supplied adjustable speedometer sensor (Threaded) OEM supplied non-adjustable speedometer sensor (Non-Threaded) 5 5 7 Magnetic 0 6 6 9 Mechanical 8 6 9 5 0 09--97 CASE (AUX) Item Description Replaced Qty. Notes Kits/Assys Where S-50 SPEEDO ROTOR ASSY 0 MAGNETIC 55685 -O- RING K-98,S-50,S- 50,S-76,S-809 5
Item Description Replaced Qty. Notes Kits/Assys Where K-98 OIL SEAL KIT 0 0 "FOR MAGNETIC COVER" K-9,K-0,K- 75,K-9 X-8-080M CAPSCREW M8 X.5 X MM 5 S-809 REAR BEARING COVER ASSY 0,087,065,0580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP 6 00955 GASKET - RED EDGE MOLDED 6 07 GASKET - PURPLE EDGE MOLDED RED EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS.0 -.05 - NOT INTERCHANGEABLE WITH ANY OTHER GASKET NON EDGE MOLDED GASKET - UNCOMPRESSED THICKNESS -.0 -.08 - NOT INTERCHANGABLE WITH ANY OTHER GASKET K-6,K-98,K- 88,S-50,S- 809,S-859 K-6,K-98,K- 88 7 X-8L-6 CAPSCREW /8"-6X-/" 7 X-8L-6 CAPSCREW /8"-6X" 7 X-8L-6 CAPSCREW 6 /8"-6X" USE W/087 RBC 8 X-8L-60 CAPSCREW 7 /8"-6X-/" 8 X-8L-6 CAPSCREW /8"-6X" 9 00 COVER 6 S-76 0 077 GASKET 06,05978 K-88,K-57,K- 9,S-76 K-805 SHIM KIT 5 K - 06 K-9,K-0,K- 75,K-9,S-76 5 GASKET K-88,K-9,S- 76 0586 REAR HOUSING 065 SHIELD S-809 5 085 LIFTING EYE S-76 6 X-8L-60 CAPSCREW 8 /8"-6X-/" K-57 9 860 SPEEDO DRIVE GEAR 0 S-50 SPEEDO SPACER ASSY 0590 MECHANICAL K-6 OIL SEAL W/SLINGER 0807, 0808 "FOR MECHANICAL COVER" X-8L-66 CAPSCREW X 8 66 6 /8"-6X-/" K-8 SPEED SENSOR KIT A - 698,A - 67,K- 5 SINGLE PICK-UP ( PIN) K-5 SPEED SENSOR KIT, DUAL A - 706,A - 758,K- 55 DUAL PICK-UP ( PIN) 799 BUSHING S-50,S-859 6
Item Description Replaced Qty. Notes Kits/Assys Where 5 -O- RING S-76 6 S-50 REAR BRG COVER ASSY 060,0587 MECHANICAL - :00 OPENING 6 S-859 REAR BRG COVER ASSY 07,0586 MECHANICAL - 6:00 OPENING 7
Group: CASE (FRONT) 7 8 9 0 6 7 8 0 Latest Design 0 5 * 8 9 7 9 8 0 7 8 * 9 5 6 6 5 9 000A--97 Iron/Alum Hsg * Bushing quantity requirements: # Housing Upper bore use #85 / Lower bore use #8677. # Housing Upper bore use #85 and #8677 / Lower bore use #8677. Note: Some part requirements are specific to # or # Aluminum or Iron Clutch Housings and Push or Pull type Clutch. CASE (FRONT) Item Description Replaced Qty. Notes Kits/Assys Where S-08 CASE ASSEMBLY 098,0580,S - 75 X--007 PIPE PLUG X 006 X--07 PIPE PLUG X 0,X 06 /" MAGNETIC 050 GASKET 080 K-88 5 0809 PTO COVER 6596,0057 6 X-8-75 CAPSCREW X 8 7 8 7/6"-X7/8" 7 0658 CLUTCH HOUSING GASKET 085,05668 K-88 8 A-7 CLUTCH HOUSING ASSY A - 700 # PUSH-PULL IRON 8 A-7 CLUTCH HOUSING ASSY A - 7,A - 7 # PUSH-PULL IRON 8 A-77 CLUTCH HOUSING ASSY A -,A - 77 # PUSH-PULL ALUM. 8
Item Description Replaced Qty. Notes Kits/Assys Where 8 A-599 CLUTCH HOUSING ASSY 00 # PULL ALUM.(SPECIAL-LIGHTER WEIGHT) 9 96 SCREW X-8L-509 5/6-8X.8 QUANTITY DEPENDENT ON DESIGN 0 506 HAND HOLE COVER # PUSH 0 507 HAND HOLE COVER # PULL 0 050 HAND HOLE COVER 5 # PULL 0 05 HAND HOLE COVER 565 # PUSH 0658 STUD 5966 6 X-0-005 WASHER X 000,X0 000,X0 00 6. X 6.60 X--0 HEX NUT X--005 6.65-8 0550 FRONT BEARING COVER " PULL K-68,K-75,K- 5 5 X-8L-60 CAPSCREW 6 /8"-6X-/" K-57 6 059 FRONT BEARING COVER " PUSH 7 GASKET K-88 8 85 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 77,A-599,K- 68,K-75 8 85 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 77,A-599,K- 68,K-75 8 8677 BUSHING FOR # HOUSING UPPER A-7,A-7,A- 77 9 8677 BUSHING FOR # AND # HOUSING LOWER A-7,A-7,A- 77 0 X-8C-80 HEX HEAD SCREW/WASHER ASSY 0 X-8C-8 HEX HEAD SCREW/WASHER ASSY X-8C-86.500- X.90, USE PCS FOR IRON HOUSING, USE PCS FOR ALUMINUM HOUSING X-8C-8.500- X.60, FOR IRON HOUSING 00 PLUG 077 -/6" MAGNETIC, O-RING INCLUDED K-75,S-00,S- 08 X-8-686 CAPSCREW 6 /8"-6X/" 575 PTO COVER 05 0509 GASKET 68 K-88 7 7 MAGNET K-75,S-00,S- 08 8 88 PIN 9
Item Description Replaced Qty. Notes Kits/Assys Where 9 X--0 HEX NUT.65-8 0 X-0-005 WASHER X 000,X0 000,X0 00. X 6.60 55 STUD 6,6579 5/8" X -/6" 6 0 PLUG 7 7 X-8-005 CAPSCREW 5/8"-X-/" 8 08 SPACER 9 X--80 PIPE PLUG X 800 /" 0 0680 BUSHING 0
Group: COUNTERSHAFT & BRGS(AUX) 0-5/9 CS Helical COUNTERSHAFT & BRGS(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 085- BOX BEARING 085 K-9,K-0,K- 75,K-9 A-6888 WELDED COUNTERSHAFT ASSY C/S 0 - D/G 0085 S/G 0087 0 SPACER
Group: COUNTERSHAFT ASSY 0 5 6 5 7 9 8 06--96 CS/RT COUNTERSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-09 COUNTERSHAFT ASSEMBLY, RIGHT 0 S-00 COUNTERSHAFT ASSEMBLY, LEFT COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT 008 SNAP RING K-7,K-9,K- 0,K-75,S- 09,S-00 07 BEARING K-9,K-0,K- 75 K-97 CNTRSHFT-W/REV & LO 065 X-6-E KEY S-09,S-00 5 65 ROLL PIN S-09,S-00 6 080 KEY 967 S-09,S-00 7 0765 ST GEAR-CNTRSHFT 070,050 S-09,S-00 8 058 ND GEAR-CNTRSHFT 0700 S-09,S-00 9 0666 OD GEAR-CNTRSHFT 0508,05 K-75,S-09,S- 00 0 595 PTO GEAR - LOWER S-00 0 080 PTO GEAR - UPPER 595 S-09 0666 DRIVE GEAR-CNTRSHFT 0697,05 K-75,S-09,S-
Item Description Replaced Qty. Notes Kits/Assys Where 00 998 SNAP RING K-7,K-75,S- 09,S-00 0599 BEARING 0677, 0598, 06 K-9,K-0,K- 75 0605 RETAINER 958 5 X-7-005 CAPSCREW 5/8"-8X-/"
Group: FILTER REGULATOR NSS -O- Ring/Element Kit 00--9 AFR NSS - Not Sold Separately FILTER REGULATOR Item Description Replaced Qty. Notes Kits/Assys Where A-70 FILTER/REGULATOR 9600 K-75,K-6 K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR X-8C- CAPSCREW X 8S /"-0X-/"
Group: H & C W/A-5000 VALVE 7 9 H 6 5 From RRV H L P 8 9 Range Cylinder 8 From RRV 7 S 7 7 L S 0 6 5 Splitter Cylinder 0 SP 00I-/9 A-5000 HC spl cyl H & C W/A-5000 VALVE Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-75,K-6 98 GASKET K-88,K-6 96 -O- RING 0 K-969 K-969 SLEEVE KIT 6,960,6 FOR SLAVE VALVES K-75 5 68 SPRING 957 6 090 PIN 959 7 85 ELBOW /8" K-75,K-6 8 X-8C- CAPSCREW /"-0X-/" K-6 9 5558 HOSE ASSY 6" K-75,K-6 0 55509 HOSE ASSY " K-75,K-6 A-70 FILTER/REGULATOR 9600 K-75,K-6 X--08 PIPE PLUG /8" NPT K-6 X-8L-60 CAPSCREW /8"-6X-/" K-57 7 HOSE CLAMP K-75 5 5 STRAP K-7,K-80,K- 75 5
Item Description Replaced Qty. Notes Kits/Assys Where 6 6 BRACKET K-75 7 8 HOSE CLAMP K-75 8 X-8L-60 CAPSCREW /8"-6X-/" K-57 0 5557 HOSE ASSY 5" K-75,K-6 5 -O- RING A-5000,K-95,K-,K-75 6
Group: HEAT EXCHANGER Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "A" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "A" Port 5586600 558660 558660 Top Right Side Mount Top Right Side Mount Top Left Side Mount Design Design Design 6 9 8 8 To Oil Pump "A" Port 7 6 To Oil Pump "B" Port 8 0 Connect to Hose From Oil Pump "A" Port 558660 5 Connect to Hose From Oil Pump "B" Port Connect to Hose From Oil Pump "B" Port 5 5586605 Connect to Hose From Oil Pump "A" Port 5 7 5 Bottom Mount Design Top Right Side Mount 05-6-98 Design HEAT EXCHANGER Item Description Replaced Qty. Notes Kits/Assys Where 7
Item Description Replaced Qty. Notes Kits/Assys Where K-95 HEAT EXCHANGER KIT 55866,558665 /" PORTS K-96 HEAT EXCHANGER KIT 5586600,K-60 MUST USE WHEN REPLACING 5586600 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT K-95 HEAT EXCHANGER KIT 55866,558667 /" PORTS K-965 HEAT EXCHANGER KIT 558660,K - 6,K- 6 K-955 HEAT EXCHANGER KIT 558665,558668,558 66,558666 K-966 HEAT EXCHANGER KIT 558660,K-6,K- 655,55866,558666 MUST USE WHEN REPLACING 558660 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT /" PORTS MUST USE WHEN REPLACING 558660 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT K-956 HEAT EXCHANGER KIT 558669 /" PORTS K-967 HEAT EXCHANGER KIT 558660,558666,K- 6 MUST USE WHEN REPLACING 558660 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-959 HEAT EXCHANGER KIT 55866 /" PORTS 5 K-968 HEAT EXCHANGER KIT 5586605,K - 60,K- 65 MUST USE WHEN REPLACING 5586605 HEAT EXCHANGER WITH 5/8" PORTS, 5/8" TO /" ADAPTERS ARE INCLUDED IN THIS KIT 5 K-97 HEAT EXCHANGER KIT 5586609, 558660 6 5 STRAP K-7,K-80,K- 75 7 55880 OIL HOSE ASSEMBLY 558690.5" 7 55880 OIL HOSE ASSEMBLY 558690 0.0" 7 558807 OIL HOSE ASSEMBLY 5586907 5.0" 7 558809 OIL HOSE ASSEMBLY 5586909 8.0" 8 55880 OIL HOSE ASSEMBLY 558690 6.5" K-968 8 558805 OIL HOSE ASSEMBLY 5586905.5" 8 558806 OIL HOSE ASSEMBLY 5586906 0.0" 8 558808 OIL HOSE ASSEMBLY 5586908 5.0" 9 0076 ELBOW FOR OIL PUMP "A" PORT 8
Item Description Replaced Qty. Notes Kits/Assys Where 0 0 ELBOW FOR OIL PUMP "B" PORT K- X-8C-609 CAPSCREW /8"-6X-/" X-8L-60 CAPSCREW /8"-6X-/" X-8C-609 CAPSCREW /8"-6X-/" X-8L-60 CAPSCREW /8"-6X-/" 5 X-8C-6 SCREW /8"-6X/" 6 K-90 MOUNTING BRACKET 0665 7 068 BRACKET 8 068 HOSE CLAMP 9
Group: INPUT SHAFT & DRIVE GEAR 9 6 8 5 * * 070-/9 IS * For Shipping Only -- Do Not Replace INPUT SHAFT & DRIVE GEAR Item Description Replaced Qty. Notes Kits/Assys Where 559 SEAL NOT SOLD FOR SERVICE 6980 SNAP RING K-68,K-7,K- 9,K-0,K- 75,K-5 07 ROLLER BEARING HEAVY DUTY BEARING FOR PTO APPLICATIONS 850 BALL BEARING K-68,K-9,K- 0,K-75,K-5 66 SPACER 5 750 SNAP RING K-68,K-7,K- 9,K-0,K- 75,K-5,S-05 6 050 MAIN DRIVE GEAR 0695,0 K-75 8 S-659 INPUT SHAFT 055 566,066 " PULL - USE W/FBC 0550 K-68,K-9,K- 75,K-5 8 S-660 INPUT SHAFT 056,567 " PUSH - USE W/FBC 059 9 6566 BUSHING K-0,S-659,S- 660 0
Group: INTEGRAL OIL PUMP Indicates part of item 999 9 5 7 6 9 8 6 0 7 6 0 8 050--97 5 INTEGRAL OIL PUMP Item Description Replaced Qty. Notes Kits/Assys Where 08 PLUG 5 765 -O- RING K-
Item Description Replaced Qty. Notes Kits/Assys Where 6 K-6 FASTENER KIT 08, X-8-8 KIT CONTAINS FASTENERS AND WASHERS K-67 8 085 DOWEL PIN 9 077 RETAINER 0 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 0509 KEY 85 SNAP RING 077 PUMP DRIVE GEAR 0880 5 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 6 X--700 STEEL BALL 7/6" 7 0775 SPRING 8 057 SUCTION TUBE 068 O-RING INCLUDED ON SUCTION TUBE K-67 9 069 PLUG 0 088 PLUG K-67 X-8-686 CAPSCREW /8"-6X/" 0575 SPLITTER LUBE TUBE A - 797 6 X-8-7 SCREW 7 05 -O- RING K-75 999 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77
Group: ISOLATORS New Design 6 9 7 New Design 0 00--9 Isolator Indicates Of Item 0 ISOLATORS Item Description Replaced Qty. Notes Kits/Assys Where 9 -E- RING K-67 PIN REPLACEMENT KIT 5 6 BUSHING K-00,K-8,K- 9,K-978,K- 99,S-9,S- 0,S-59 S-79 ISOLATOR ASSY 6 7 LEVER STRAIGHT 8.67" 7 5 STUB LEVER LOW TOWER K-8,S-677 7 6 STUB LEVER HIGH TOWER K-9,S-579,S- 0 7 068 STUB LEVER MID TOWER K-978 9 767 90 DEG LEVER STRAIGHT " 0 K-99 ISOLATOR BUSHING KIT, X-8-560 SCREW K-00 X-9-50 NUT K-00
KITS & ASSEMBLIES Item Description Replaced Qty. Notes Kits/Assys Where K-76 SHIFT LEVER HSG 50,76,898,0905,A - 7 LOW TOWER K-698 -O- RING/ELEMENT KIT FOR FILTER REGULATOR K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE K-956 COOLER INSTLN KIT K-969 SLEEVE KIT 6 960,6 FOR SLAVE VALVES K-75 K-00 PIN & BUSHING KIT K-6 OIL SEAL W/SLINGER 0807, 0808 "FOR MECHANICAL COVER" K-9 AIR SYSTEMS TOOL KIT K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT K-68 CLUTCH INSTALLATION KIT LOW TOWER HIGH TOWER FOR USE WITH S-659 INPUT SHAFT ASSY AND 850 INPUT SHAFT BEARING K-805 SHIM KIT 5 K - 06 K-9,K-0,K- 75,K-9,S-76 K-98 OIL SEAL KIT 0 0 "FOR MAGNETIC COVER" K-9,K-0,K- 75,K-9 K-97 COUNTERSHAFT REPL KIT 065 K-97 SHIFT LEVER HSG KIT 766,767,0050,090,K - 60 K - 9 K-977 SHIFT LEVER HSG KIT 067,0907,A - 600 K-978 LEVER REPLACEMENT KIT HIGH TOWER MID TOWER MID TOWER K-0 ACTUATOR PIN KIT 087 K-75 K-9 MASTER VALVE REPAIR KIT FOR A-698 VALVE K-98 T- VALVE KIT 6900,6959 K-7 TOP RETROFIT KIT FOR USE WITH CATERPILLAR ENGINE K-80 TOP RETROFIT KIT FOR USE WITH CUMMINS ENGINE
Item Description Replaced Qty. Notes Kits/Assys Where K-88 GASKET KIT K-9,K-0,K- 75 K-7 SMALL PARTS KIT K- SPLITTER VLV REPL KIT 0097,00,00,A - 686 K-9 BASIC OVERHAUL KIT K-0 BASIC REBUILD KIT K- O-RING KIT K-9,K-0,K- 75,K-9 K-67 OIL PUMP KIT 089,098,0776,059,057 A - 696,A - 77 K-99 ISOLATOR BUSHING KIT, K- OIL FILTER/ADAPTER KIT K-67 PIN REPLACEMENT KIT 5 K-9 SYNCHRONIZER KIT K - 6 K-97 SYNCHRONIZER REPLACEMENT KIT K - 00 SLIDING CLUTCH INCLUDED IN KIT K-9 K-75 MASTER REBUILDER KIT USE TO REBUILD RTLO-098B W/NON-SELECTIVE WASHERS AND FORCED LUBE ONLY K-9 RANGE SECTION REPAIR KIT K-5 CLUTCH INSTALLATION KIT (RT), HYDRAULIC RELEASE K- NON-RATCHET RANGE SECTION KIT (098B) S-5 STANDARD RT INPUT SHAFT AND YOKE FOR HYDRAULIC CLUTCH RELEASE K-6 VALVE & HOSE KIT FOR USE WITH RUBBER HOSES S-0 OIL FILTER 78 S-56 CAP ASSY 085,085 S-659 INPUT SHAFT 566 " PULL - USE W/FBC 0550 K-68,K-9,K- 75,K-5 S-660 INPUT SHAFT 567 " PUSH - USE W/FBC 059 S-79 ISOLATOR ASSY S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-69 SHIFT BAR HSG 0679 HOUSING ONLY (RTLOF) 5
Item Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG 0675 HOUSING ONLY (RTLO) S-7 SHIFT BAR HSG ASSY 0679 COMPLETE (RTLOF) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-7 SHIFT BAR HSG ASSY 0675 COMPLETE (RTLO) FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN S-50 SPEEDO ROTOR ASSY 0 MAGNETIC S-50 REAR BRG COVER ASSY 060,0587 MECHANICAL - :00 OPENING S-50 SPEEDO SPACER ASSY 0590 S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER S-588 ROADRANGER VALVE ASSY S-76 RANGE SECTION ASSY S-76R REMAN RANGE SECTION ASSY S-809 REAR BEARING COVER ASSY 0,087,065,0580 PUSH-IN/THREAD-IN MAGNETIC PICK-UP S-859 REAR BRG COVER ASSY 07,0586 MECHANICAL - 6:00 OPENING S-90 SHIFT BAR HSG ASSY 0675 COMPLETE (RTLO) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-9 SHIFT BAR HSG ASSY 0679 COMPLETE (RTLOF) FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN S-00 CASE ASSEMBLY 0590,0580,S - 89 S-08 CASE ASSEMBLY 098,0580,S - 75 S-09 COUNTERSHAFT ASSEMBLY, RIGHT S-00 COUNTERSHAFT ASSEMBLY, LEFT S-05 COMPLETE MAINSHAFT ASSEMBLY USE FOR UNITS BUILT WITH THE FORCED LUBRICATION SYSTEM DESIGN USE FOR UNITS BUILT PRIOR TO THE FORCED LUBRICATION SYSTEM DESIGN COMPLETE COUNTERSHAFT ASSEMBLY, RIGHT COMPLETE COUNTERSHAFT ASSEMBLY, LEFT COMPLETE MAINSHAFT ASSEMBLY S-08 MAINSHAFT ASSY 00,S-560 6
Group: LEVERS/HOUSINGS 5 6 7 5 8 5 6 K-8 - Low K-978 - Mid K-9 - High 9 8 0 6 7 5 6 S-677 - Low S-967 - Mid S-579 - High 8 007-9-95 S-9 - Low S-59 - Mid S-0 - High LEVERS/HOUSINGS Item Description Replaced Qty. Notes Kits/Assys Where K-76 O-RING & WASHER KIT 0 899 PIN K-76,K-977,S- 677 7
Item Description Replaced Qty. Notes Kits/Assys Where X-8C-60 CAPSCREW /8"-6X-/" K-956,K-959,K- 967,K-968,K- 97,S-69,S- 70,S-7,S- 7,S-90,S-9 X--600 NUT /8"--N.F.PLAIN 5 X--600 LOCKWASHER /8" 6 9 STUD 767 7 K-76 SHIFT LEVER HSG 50,76,898,0905,A - 7 LOW TOWER 8 059 GASKET 0 K-76,K-8,K- 9,K-97,K- 977,K-978,K- 88,S-579,S- 677,S-967,S- 9,S-0,S- 7,S-7,S- 59,S-90,S-9 9 K-977 SHIFT LEVER HSG KIT 067,0907,A - 600 MID TOWER 000 PIN K-97,S-579,S- 0 65 PIN /8" - USED W/767 ONLY K-97 SHIFT LEVER HSG KIT 766,767,0050,090,K - 60 K - 9 HIGH TOWER 5 07 BOOT K-76,K-97,K- 977,S-579,S- 677,S-0 6 X--600 NUT /8"--N.F.PLAIN 7 X--600 LOCKWASHER /8" 0 7600 GEAR SHIFT LEVER STRAIGHT - LOW -/" 0 88 GEAR SHIFT LEVER STRAIGHT - HIGH 5" 58 RETAINER K-76,K-97,K- 977,S-579,S- 677,S-0 56 SPRING K-76,K-97,K- 977,S-579,S- 677,S-0 K-8 LEVER REPLACEMENT KIT K-9 LEVER REPLACEMENT KIT LOW TOWER HIGH TOWER K-978 LEVER REPLACEMENT MID TOWER 8
Item Description Replaced Qty. Notes Kits/Assys Where KIT S-579 SHIFT TOWER ASSY HIGH TOWER S-677 SHIFT TOWER ASSY LOW TOWER S-967 SHIFT TOWER ASSY MID TOWER S-9 SHIFT LEVER HSG ASSY LOW TOWER S-0 SHIFT LEVER HSG ASSY S - 05 HIGH TOWER S-59 SHIFT LEVER HSG ASSY S - 99 MID TOWER 9
Group: MAINSHAFT & SYNCHRO(AUX) 8 9 0 5 6 9 Universal Joint Yoke 6 7 5 08A-08-0 MAINSHAFT & SYNCHRO(AUX) Item Description Replaced Qty. Notes Kits/Assys Where 00907 SLIDING CLUTCH X-7-007 SCREW 5/8"-8X-/" 08 RETAINER 0086 SPLITTER GEAR 5 0090- BOX TAPERED ROLLER BRG 0090 K-9,K-0,K- 75,K-9 6 08 BEARING SLEEVE K-75,K-9 8 0 SNAP RING K-9,K-0,K- 75,K-9 9 897 SPRING K-7,K-9,K- 0,K-9,K- 97,K-75 0 A-7 SYNCHRONIZER ASSY 096 097 A - 597 HI RANGE K-9,K-97,K- 75 0
Item Description Replaced Qty. Notes Kits/Assys Where 080 SLIDING CLUTCH 086 K-97,K-75 A-75 SYNCHRONIZER ASSEMBLY A - 97 A - 5876 LO RANGE K-9,K-97,K- 75 0705 MAINSHAFT 08 WASHER K-75 5 0795 REDUCTION GEAR 079 6 009 SPACER K-75 7 555650- BOX BEARING 555650 K-9,K-0,K- 75,K-9 9 K- HEX FLANGE CRIMPED NUT KIT 0,0650 K-7,K-75
Group: MAINSHAFT ASSY 9 5 7 0 9 8 7 6 5 07B-0-96 MAINSHAFT ASSY Item Description Replaced Qty. Notes Kits/Assys Where 0 S-05 COMPLETE MAINSHAFT ASSEMBLY COMPLETE MAINSHAFT ASSEMBLY S-08 MAINSHAFT ASSY 00,S-560 650 ROLL PIN S-05,S-08 065 -SIDED KEY 000 K-75,S-05 750 SNAP RING K-68,K-7,K- 9,K-0,K- 75,K-5,S-05 5 6756 REVERSE GEAR- MAINSHAFT S-05 6 007 SPACER K-7,K-75,S- 05 7 68 SLIDING CLUTCH S-05 8 009 LO GEAR-MAINSHAFT 007 S-05 9 060 WASHER K-7,K-75,S- 05
Item Description Replaced Qty. Notes Kits/Assys Where 0 070 ST GEAR-MAINSHAFT S-05 056 ND GEAR-MAINSHAFT 0699 S-05 05 OD GEAR-MAINSHAFT 066 0698,06 K-75,S-05 008 WASHER.9-WHITE K-7,K-75,S- 05 098 WASHER K-7,K-75,S- 05 5 07 SLIDING CLUTCH 06 K-9,S-05
MISCELLANEOUS Item Description Replaced Qty. Notes Kits/Assys Where 68 SHIFT DIAGRAM LABEL 0059 RTLO/F-098B 06 SHIFT DIAGRAM LABEL RTLO/F-098B-T K-7,K-80 70 SILICONE LUBE 8 OZ (6.59 CC)-FLEET SIZE 70 ADHESIVE SEALANT 0.5 CC (SINGLE APPLICATION SIZE) K-98,K-7,K- 80 705 SEALANT CC (SINGLE APPLICATION SIZE) K-9,K-75 706 SILICONE LUBE CC (SINGLE APPLICATION SIZE) K-8,K-9,K- 978,K-,K-,K-75
Group: OIL COOLER 6 7 Flow 7 6 5 8 9 7 6 Oil Return 6 7 0 Oil Pump Outlet * *6 Outlet * Fuller 77 *6 Inlet *5 Return Outlet 055-/9 Cooler *Adding Oil Filter and parts as shown is optional. Return / Outlet Location OIL COOLER Item Description Replaced Qty. Notes Kits/Assys Where 805 OIL COOLER K-956 9 HOSE 5 FEET K-956 X-8-55 CAPSCREW 5/6"-6X-/" X--506 LOCKWASHER 5/6" 5 8 BRACKET K-956 6 99 CONNECTOR 6 K-956,K-,K- 57,S-0 7 95 SWIVEL K-956 8 X-0-50 WASHER 5/6" 9 809 PLUG-RUBBER MOUNT K-956 0 790 STRAP 8 K-956 9 CLAMP 5 K-956 80 NUT K-956 5
Item Description Replaced Qty. Notes Kits/Assys Where 9 ELBOW K-956 S-0 OIL FILTER 78 5 77 FILTER ELEMENT S-0 6
Group: OIL FILTER Oil Filter Cover Kit (not pictured) 9 - Contained in Item # 0 6 5 7 8 059--00 OIL FILTER Item Description Replaced Qty. Notes Kits/Assys Where 99 CONNECTOR K-956,K-,K- 57,S-0 X-8-5 SCREW K- X-8-5 SCREW K- 080 GASKET K- 5 0 ELBOW K- 6 K- OIL FILTER/ADAPTER KIT A - 77 7 087 OIL FILTER ELEMENT K-,K-57 8 7007 ELBOW K- 9 K- OIL FILTER/ADAPTER KIT 0 A-700 AUX COUNTERSHAFT COVER ASSY K-57 K-57 OIL FILTER COVER KIT CONTAINS A-700 7
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Group: RANGE CYLINDER 5 6 7 8 9 0 6-5-98 RANGE CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where 7 GASKET K-88,K- 8 SHIFT YOKE 6775 X-7-809 BOLT X 7 80,X 7 8 /"-0X-/" A-6690 RANGE CYLINDER ASSY 0595 5 X-8L-607 CAPSCREW X 8 607 /8"-6X-/", /8"-6X-/" 6 765 -O- RING K- 7 0596 YOKE BAR 8 PISTON 5 9 5 -O- RING K- 0 -O- RING K- X--00 NUT 5/8"-8 86 GASKET K-88,K- 096 COVER 9
Group: REVERSE IDLER 5 9 8 8 Latest Design 5 6 7 8--97 RI REVERSE IDLER Item Description Replaced Qty. Notes Kits/Assys Where X-7-008 CAPSCREW 5/8"-8X-/ 8 WASHER 098 WASHER 8 K-09 87 BEARING 0500 K-9,K-0,K- 75 5 6757 REVERSE IDLER GEAR 09 6 K-09 IDLER SHAFT REPL KIT 605,098,055 7 06 RETAINING RING K-09,K-75 8 06 RETAINING RING K-09,K-75 9 055 IDLER SHAFT K-09 0
Group: ROADRANGER VALVE 999 Old Design 5 5 6 P S SP * * * 7 7 7 See: Appendix / Airline Tubing P * 0 S * 0 SP * 0 Splitter Cylinder 00B-5-98 RRV - *For Connector and Elbow Assy component information see Appendix.
ROADRANGER VALVE Item Description Replaced Qty. Notes Kits/Assys Where 558600 MEDALLION, LOGO (LATEST DESIGN) FULLER LOGO ONLY A-698 5586 SHIFT DIAGRAM MEDALLION K-9 MASTER VALVE REPAIR KIT RTLO-W/SHIFT PATTERN S-588 FOR A-698 VALVE 095 LEVER A-698 0 COVER A-698 5 X-8- SCREW X 8 0 8-X/8" 6 X-9-80 NUT /"- 7 800 CONNECTOR ASSY 850 /8"TUBE-/6"NPTF 7 800 CONNECTOR ASSY 850 5/"TUBE-/6"NPTF 7 8005 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /6"NPTF S-588 0 8500 ELBOW ASSY 850 5/"TUBE-/8"NPTF 0 8500 ELBOW ASSY 850 /8"TUBE-/8"NPTF K-7,K-80 0 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-7,K- 80,K-,K- 9,K-75 80 UNION ASSY /8" TUBING 80 UNION ASSY 5/" TUBING 80 UNION ASSY "PUSH-TO-CONNECT" 5/" TUBING 57 -O- RING CLAMP 999 A-698 ROADRANGER VALVE ASSY 999 S-588 ROADRANGER VALVE ASSY A - 50 STANDARD-W/LOGO RTLO-W/SHIFT PATTERN
Group: SHIFT BAR HOUSING 6 5 8 7 9 0 7 8 5 6 999 0 9 6 8 7 9 9 8 5 0 7 9 9 7 6 9 0--9 X-Bar SHIFT BAR HOUSING Item Description Replaced Qty. Notes Kits/Assys Where
Item Description Replaced Qty. Notes Kits/Assys Where S-70 SHIFT BAR HSG 0675 HOUSING ONLY (RTLO) 0676 GASKET 98 K-88,S-69,S- 70,S-7,S- 7,S-90,S-9 060 BREATHER 605 /" NPT K-75 X--0 PIPE PLUG /" NPT 0070 OIL TROUGH S-7,S-7 5 0 AIR VALVE SHAFT 777 S-7,S-7,S- 90,S-9 6 X-8- CAPSCREW /"-0X/" 7 X--60 PIPE PLUG X 60 /8" NPT 8 X-8L-609 CAPSCREW /8"-6X-/" 779 GASKET S-69,S-70,S- 7,S-7,S- 90,S-9 0655 PLUG 778 S-69,S-70,S- 7,S-7,S- 90,S-9 9 NEUTRAL LIGHT SWITCH 69 SWITCH NORMALLY CLOSED 5 085 LIFTING EYE 705 S-76 6 X-8C-609 CAPSCREW /8"-6X-/" USE TO ATTACHED COOLER TO SHIFT BAR HOUSING 6 X-8L-60 CAPSCREW /8"-6X-/" 6 X-8L-60 CAPSCREW /8"-6X-/" OR USE PCS OF X-8L-60 WITH PCS OF X-8L-60 K-57 7 5899 PIN S-69,S-70,S- 7,S-7,S- 90,S-9 8 5900 GASKET S-69,S-70,S- 7,S-7,S- 90,S-9 9 90 REVERSE LIGHT SWITCH 680 SWITCH NORMALLY OPEN 0 0656 PLUG 597 S-69,S-70,S- 7,S-7,S- 90,S-9 598 SPRING K-7,K-9,K- 75,S-7,S- 7,S-90,S-9 X--800 STEEL BALL /" K-0 ACTUATOR PIN KIT 087 K-75 5
Item Description Replaced Qty. Notes Kits/Assys Where 6 6 SHIFT YOKE REVERSE/LO S-7,S-90 7 X--00 STEEL BALL /" 8 658 SHIFT BLOCK ST/ND S-7,S-90 9 0 LOCKSCREW 5 S-7,S-7,S- 90,S-9 0 6 INTERLOCK PIN K-7,S-7,S- 7,S-90,S-9 906 SHIFT BLOCK RD/OD S-7,S-90 00 SHIFT BLOCK 89 RD/OD S-7,S-7,S- 90,S-9 898 YOKE BAR 0760 RD/OD S-7,S-90 89 SHIFT YOKE ST/ND S-7,S-7,S- 90,S-9 5 897 YOKE BAR ST/ND S-7,S-90 6 0070 SNAP RING K-0,S-7,S- 7,S-90,S-9 7 05 ACTUATOR S-7,S-7,S- 90,S-9 8 05575 SHIFT YOKE 050 RD/OD K-75,S-7,S- 7,S-90,S-9 9 896 YOKE BAR REVERSE/LO S-7,S-90 0 009 PLUNGER S-7,S-7,S- 90,S-9 69 SPRING K-7,S-7,S- 7,S-90,S-9 8968 PLUG S-7,S-7,S- 90,S-9 999 S-7 SHIFT BAR HSG ASSY 0675 COMPLETE (RTLO) 6
Group: SLAVE VALVE - A-5000 7 5 8 00-0-97 A-5000 SV Repair Kit SLAVE VALVE - A-5000 Item Description Replaced Qty. Notes Kits/Assys Where A-5000 SLAVE VALVE ASSY 0850 K-75,K-6 K-95 REPAIR KIT-SLAVE VALVE FOR A-5000 VALVE 0855 PLUG A-5000 085 PISTON A-5000 5 089 CAP 5 A-5000 7 S-56 CAP ASSY 085,085 8 X-8C- CAPSCREW /"-0X-/" 7
Group: SPLITTER CYLINDER 5 7 Indicates part of item 999 6 8 8 5 65-5-98 SPLITTER CYLINDER Item Description Replaced Qty. Notes Kits/Assys Where A-70 SPLITTER YOKE ASSY A - 60,A - 689 058 GASKET K-88,K- 066 SPLITTER CYLINDER 058 08 -O- RING K- 5 096 PISTON 6 65 -O- RING K-,K-,K- 75 7 X--805 NUT 8 09 -O- RING K- 55685 -O- RING K-,K-,K- 75 65 -O- RING K-,K-,K- 75 X00 BREATHER 795 5 K- SPLITTER VLV REPL KIT 0097,00,00,A - 686 8
Item Description Replaced Qty. Notes Kits/Assys Where 8 X-8L-50 CAPSCREW 5/6"-8X-7/8" 999 K- SPLITTER VLV REPL KIT 0097,00,00,A - 686 9
Group: TOP VALVE C B A 6 5 09--97 Top TOP VALVE Item Description Replaced Qty. Notes Kits/Assys Where K-98 T- VALVE KIT 6900,6959 8006 CONNECTOR ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-7,K- 80,K-9,K-75 795 BREATHER K-98,K-7,K- 80 8500 ELBOW ASSY "PUSH-TO-CONNECT" 5/"TUBE- /8"NPTF K-98,K-7,K- 80,K-,K- 9,K-75 5 X-8C-556 CAPSCREW X 8L 500 5/6"-8X/" 6 X-8- SCREW 50
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