REMOVAL AND INSTALLATION 2 A ALL MODELS 71252
Tle of Contents Pge Speifitions............................... 2A-1 Torque Speifitions.......................... 2A-1 Bering Prelos.............................. 2A-1 Speil Tools................................. 2A-1 Lurints, Selers, n Ahesives.............. 2A-1 Stern Drive Unit Removl.................... 2A-2 Stern Drive Unit Instlltion................... 2A-3 2A 2A-0 - REMOVAL - STERN AND DRIVE INSTALLATION UNIT 90-823228 1-694
Speifitions Torque Speifitions DESCRIPTION Exhust Pipe to Giml Housing Srews or Blok- Off Plte Power Trim yliner to Anhor Pin Nut TORQUE l. in. l. ft. N m 20-25 27-34 tighten seurely Front Propeller Nut 100 135.5 Rer Propeller Nut 1 60 81 Shift Cle En Guie Atthing Nuts Steering Cle Coupler Nut Steering System Pivot Bolts Stern Drive Unit to Bell Housing Atthing Nuts Trnsom Assemly Atthing Srews n Nuts Power Steering Hose Fittings Power Trim Hose Fittings 1 : Amount speifie is MINIMUM. Bering Prelos tighten nut until it ottoms out ginst flt wsher, then k off 1/2 Turn 35 48 25 34 50 68 20-25 27-34 23 31 110 12 DESCRIPTION TORQUE l. in. N m U-joint Berings (New) 6-10 0.7-1.1 U-joint Berings (Use)* 3-6 0.4-0.7 Speil Tools DESCRIPTION PART NUMBER Housing Fixture 91-805573 Torque Wrenh (l. in.) 91-66274 Slie Hmmer Puller 91-34569A1 U-joint Bering Retiner Wrenh 91-17256 Cluth Assemly Stn 91-17301A1 Shift Hnle Tool 91-17302 Bering n Bushing Removl Tool 91-17273 Bering, Bushing,n Sel Driver Assemly 91-17275A1 Driver He 91-90773 Puller Guie 91-90774 Driver Guie 91-90243 Puller Bolt 10-90775 Bering Driver 91-89868 U-joint Press Aptor 91-38756 Universl Puller Plte 91-37241 Puller Jws (Two Hlves) 91-90777A1 n 91-90778 Lurints, Selers, n Ahesives DESCRIPTION PART NUMBER Quiksilver 2-4-C Mrine Lurint 92-825407A12 3M Brn Ahesive 92-25234-1 Quiksilver Neele Bering Assemly Lurint 92-825265A1 Quiksilver Speil Lurint 101 92-13872A1 Quiksilver High Performne Ger Lue 92-816026A4 Lotite 8831 92-826089-1 Permlok 115 Otin Lolly *A ering is onsiere use if spun one uner lo. 90-823228 1-694 REMOVAL AND INSTALLATION - 2A-1
Stern Drive Unit Removl 1. Shift remote ontrol into NEUTRAL. 2. Position rive to full DOWN position n remove power trim yliners (ft en) from rive shft housing. 3. Remove stern rive unit. Chek tht shift linkge jws open n relese shift le en. 71244 - Loknuts n Wshers - Groun Plte - Wsher Not Use t This Lotion 72456 - Cp - Nut - Smll I.D. Wsher - Trim Cyliner Cp 72457 - Shift Linkge Jws - Open - Shift Cle En - Relese from Jws 2A-2 - STERN DRIVE UNIT 90-823228 1-694
Stern Drive Unit Instlltion 1. Instll n lign engine. (Refer to pproprite engine servie mnul.) NOTE: If engine ws remove n shift le ws isonnete, reinstll n just shift le efore proeeing. (Refer to the Shift Cle Instlltion n Ajustment instrutions foun in the Brvo Stern Drive Unit Servie Mnul.) 2. Ple the remote ontrol shift lever in the NEU- TRAL position. 3. Lurite ell housing stus with Quiksilver 2-4-C Mrine Lurint. 4. Lurite U-joint shft O-rings n U-joint shft splines with Quiksilver Engine Coupler Spline Grese. 72458 - U-Joint Shft Splines - U-Joint Shft O-Rings IMPORTANT: The ege of U-joint ellows ts s sel etween ell housing n rive shft housing. Ensure surfe is not mge. 72471 - Bell Housing Stus - Drive Shft Bellows Ege 72472 90-823228 1-694 REMOVAL AND INSTALLATION - 2A-3
5. Inspet rive shft ellows for rks, niks n lenliness. 6. Lurite O-ring sels on fe of rive shft housing with Quiksilver 2-4-C Mrine Lurint. IMPORTANT: As you re inserting the stern rive unit into ell housing, the entrne of the ell housing shift le must e losely heke to ensure le enters the jws of shift linkge ssemly in the rive unit. NOTE: As ell housing shift le enters the shift linkge ssemly, it pushes the ssemly k into the rive shft housing, n the jw loses, seuring the le s shown in Figures A, B n C. 72183 - O-ring Sels 7. Pull out shift linkge s fr s it moves - jws will open. 72467 NOTE: If ell housing shift le oes not line up to properly enter jws of shift linkge ssemly, use your hn to guie le into ple while instlling stern rive unit. 72460 - Shift Linkge Assemly - Jws - Open - Lurite Unersie of Lower Lip of Shift Linkge Assemly s Shown with Quiksilver Speil Lurint 101 72457 - Shift Linkge Assemly Jws - Shift Cle 2A-4 - STERN DRIVE UNIT 90-823228 1-694
8. Instll stern rive unit.. Position trim yliners so they point 45 egrees upwr. Be reful not to srth splsh plte.. Align universl joint shft with ell housing ore.. Guie U-joint shft through giml ering n into engine oupler. Mke sure tht shift linkge jws engge with shift le.. If neessry, rotte propeller shft slightly to lign U-joint shft splines with engine oupler splines, then slie rive unit ll the wy into ell housing. e. Rotte propeller shft slightly to ensure tht rive unit is still in neutrl one instlle. 9. Fsten stern rive unit to ell housing. Strting from enter, torque nuts to 50 l. ft. (68 N m).. Ple lrge I.D. flt wsher etween ruer ushing n stern rive housing.. Slie ft nhor pin through ruer ushings, lrge I.D. flt wsher n stern rive housing ore. e. Ple lrge I.D. flt wsher on ft nhor pin ginst stern rive housing. f. Instll ruer ushings in other ft trim yliner pivot en. Be sure to instll ushings with smll imeter en fing eh other. g. Align yliner ore with stern rive housing ore n slie ft nhor pin through ruer ushings. h. Ple smll I.D. flt wsher onto eh en of nhor pin n instll elsti stop nuts. f e f e g g 72461 - Loknuts (6) n Flt Wshers (5) - Groun Plte - Do Not Use Flt Wsher 71244 - Loknut - Anhor Pin - Smll I.D. Flt Wsher - Ruer Bushings e - Trim Cyliner Pivot Ens f - Lrge I.D. Wshers g - Trim Cyliner Cp IMPORTANT: To i in instlling ruer ushings, use wter n sop solution. 10. Loosen nuts whih seure trim yliners to forwr nhor pins. Be reful not to srth splsh plte. 11. Instll ft nhor pin s follows:. Instll ruer ushings in one ft trim yliner pivot en. Be sure to instll ushings with smll imeter en fing eh other.. Align yliner ore with stern rive housing ore. 12. Tighten forwr n ft nhor pin nuts until nuts n wshers ottom out ginst nhor pin shouler. 13. Atth trim yliner ps; hn tighten only. If ps will not th thres, rehek tightness of nhor pin nuts. 90-823228 1-694 REMOVAL AND INSTALLATION - 2A-5