Headquarters: Hugo-Junkers-Straße 12-32 D-41236 Mönchengladbach-Rheydt Tel. +49/ 21 66 / 454-0 Fax +49/ 21 66 / 454-300 www.ds-technologie.de information@ds-technologie.de Products: Dörries Vertical Turning Machines Vertical Machining Centers Droop + Rein Portal Machining Centers High Speed Machining Centers Scharmann Horizontal Machining Centers Boring Mills Berthiez Vertical Turning Machines Vertical Grinding Machines Ecospeed High Performance 5-Axis Machining Centers Service Sites, Subsidiaries and Service Centers: Product line Droop+Rein Hofkamp 2 D-33719 Bielefeld Tel. +49/ 521 / 5804-0 Fax +49/ 521 / 178006 Dörries Scharmann Technologie Service Center GmbH & Co. KG Am Sülzenbrückener Weg 14 D-99334 Ichtershausen Tel. +49/ 3 62 02 / 77 98 0 Fax +49/ 3 62 02 / 77 98 29 Service Center South Wannetal 47b D-88131 Lindau Tel. +49/ 21 66 / 454-700 Fax +49/ 21 66 / 454-701 Beijing Office Room 704, Kun Tai Building No. 10 Chao Wai Da Jie Chaoyang District 100020 Beijing PR China Tel. +86/ 10 / 65995556 Fax +86/ 10 / 65995559 Moscow Office ul. Tverskaya 16/2, Building 1, 7. Floor RUS-125009 Moscow Tel. +7/495/9332818 Fax +7/495/9358962 DS Technology (USA), Inc. 7861 Palace Drive Cincinnati, OH 45249 USA Tel. +1/ 513 / 247-2590 Fax +1/ 513 / 247-2599 DS Technology (UK) Ltd. 43/45 Phoenix Park Avenue Close, Nechells Birmingham B7 4NU United Kingdom Tel. +44/121 / 3593637 Fax +44/121 / 3591868 Berthiez SAS 5, rue Barrouin F-42029 St. Etienne Cédex 1 France Tel. +33/4 / 77923992 Fax +33/4 / 77923993 03.2011 -?,000-2011-ßßß Machine program
2 Scharmann3 Dörries Content (DST) is a low volume machine tool producer of medium to large, high quality, sophisticated products encompassing the techniques of milling, boring, drilling, turning and grinding, serving a wide range of internationally based manufacturing sectors. Berthiez TVU RVU Vertical Turning Lathe Vertical Grinding Machine 4 5 Dörries CONTUMAT VCE Vertical Turning Lathe - Single column CONTUMAT VC Vertical Turning Lathe - Double column CONTUMAT VC-V Vertical Turning Lathe - Double column with linear table axis KDSM Ball Turning and Grinding Machine 6 7 8 9 Droop+Rein TFM Multifunctional Portal Machining Center TFS Multifunctional Portal Machining Center T / TF Portal Machining Center FOGS / FOGS D40 High Speed Machining Center G / GF Portal Machining Center in Gantry Design 10 11 12 13 14 Scharmann DBF 630 / 800 Horizontal Machining Center ECOFORCE 1 / 2 Horizontal Machining Center HEAVYSPEED 2 / 4 Ram Type Boring Mill 15 16 17 Ecospeed ECOSPEED ECOSPEED F ECOSPEED F HT ECOLINER High Performance 5-Axis Machining Center High Performance 5-Axis Machining Center High Performance 5-Axis Machining Center High Performance 5-Axis Machining Center 18 19 20 21 Market Sectors Applications 22 23
4 Berthiez TVU Vertical Turning Lathe RVU Vertical Grinding Machine 5 The TVU range of vertical lathes has been designed to attain maximum productivity for machining of smaller high quality products. TVU advantages are the completely cast iron construction, high static and dynamic axis stability, high accuracies and long term reliability. For higher flexibility the machine can be equipped with several pallet change systems and adaptable milling heads. Completely constructed in cast iron Extremely high table speeds Integrated turning, boring, drilling and milling on one machine High static and dynamic axis stability and accuracy Choice of pallet changing options Many options to customize the machine Technical data Table diameter 800 2,500 mm Swing diameter 1,400 2,800 mm Turning height 800 1,740 mm Table load max. 20,000 kg Spindle power 50 100 kw Table speed 220 800 rpm The RVU grinding machine generation sets the pace in high-precision machining. It guarantees to provide a sustainable competitive edge. In the grinding sector, the product-line is especially suitable for high-precision machining in industries as e.g. bearing industry or aerospace sector, where extreme high accuracy is the basic demand. Hydrostatic table bearing Table drive by torque motor Tolerances in concentricity and run-out < 2 µm Made of monolithic gray cast iron Measuring cycles Technical data Table diameter 800 4,500 mm Swing diameter 900 4,700 mm Grinding height above table 600 / 800 mm Grinding diameter 800 4,500 mm Spindle power 7 45 kw Spindle speed 4,000 12,000 rpm Table load max. 12,000 kg CNC control Siemens Sinumerik 840D
6 CONTUMAT örries VCE Vertical Turning Lathe Single Column 7 CONTUMAT VC Vertical Turning Lathe Double Column The single column type is a compact vibration-damped cast iron design with constant temperature distribution by a symmetrical gear and frame design. Also this design permits the use of a second head for silmultaneous machining. Vibration-damped cast iron design Machine capability up to a mill turn center Hydrostatic guideways Superior life time accuracy for roughing and finishing Master Slave Forged ram Technical data Table diameter 1,000 2,650 mm Swing diameter 1,400 2,800 mm Turning height max. 2,750 mm Table load max. 25,000 kg Capacity of main drive 60 2 x 60 kw The columns with their connecting section form the portal to provide a solid closed frame which in connection with the foundation gives the highest inherent rigidity. High static bending and torsion stiffness through portal design Vibration-damped cast iron design Constant temperature distribution High static bending and torsion stiffness Hydrostatic guideways Technical data Table diameter 2,650 10,000 mm Swing diameter 2,800 12,000 mm Turning height 2,550 10,000 mm Table load max. 350,000 kg Capacity of main drive 2 x 60 2 x 150 kw
8 CONTUMAT VC-V Vertical Turning Lathe KDSM 9 Double Column with Linear Table Axis Ball Turning and Grinding Machine This machine is built with a fixed portal column, traversable crossrail head and table base with main drive on a bed. The size of Y-motion is based on the swing of the machine. The center position of table base is automatically approached. Hydrostatic guideways Axis clampable for heavy duty machining Vibration-damped cast iron design Technical data Table diameter 1,250 10,000 mm Swing diameter 1,600 12,000 mm Turning height 1,885 10,000 mm Table load max. 350,000 kg Capacity of main drive 2 x 60 2 x 150 kw Travel of 800 6,000 mm With the KDSM product line DST offers an innovative technical solution for machining large ball stop valves for oil and gas pipelines. The unique machine design enables horizontal machining of ball valves in their installation position, thus preventing the ball from deforming, with the accompanying negative effects. Through a powerful master-slave table drive can be reach a optimal drive properties, with high torque s and high quality of control. Balls are machined horizontally in their installation position Hydrostatic bearing arrangement for spindle units High degree of axial and radial run out accuracy Very high rigidity and damping No ring nut tool change is required for ball size change Compact guidance for X- and U-axes Optimum positioning The wet area and the set-up area are fully separated Electronic touch detection for the grinding unit Technical data Machining diameter of balls 1,480 2,100 mm Table diameter 1,600 mm Table speed C-axis 14.5 rpm Power main drive rotary table 2 x 30 kw Table load 15,000 kg Stroke, counter-plates 1,100 mm speed 7.5 m/min
10 11 TFM TFS Multifunctional Portal Machining Center Multifunctional Portal Machining Center roop+ ein High productivity is one feature that the multifunctional machining center by Droop + Rein offers. The portal milling and turning center TFM is the ideal choice for all those who want to machine 5 axes in an economical way. The range offers four table configurations, three tool magazines and three controls and will therefore supply the appropriate solution to every need. Table configurations: long table, double table, turn table, pallet system 5-side machining 5-axis machining or 3+2-axes machining Complete machining of workpiece: Powerful roughing High dynamic and high accuracy finishing High geometric accuracy and surface quality Reduction of manual bench work Reduction of total production time Available CNC controls: Fidia, Heidenhain, Siemens Droop + Rein created with the portal machining center TFS a high-per formance 5-axis machining center focused also for applications in general engineering. The specific requirements of customers active in different fields are met by a range of different milling heads with automatic exchange functions, a set of alternative table configurations and a practice oriented variety of peripheral units. Ram unit D40 with integrated C-axis positioning with clamping, P-Version continuous, C-Version Choice of automatically changeable milling attachments Different table configurations Wide range of peripheral devices Automatic tool changer Automatic spindle/attachment changer Tool measuring, part probing, etc. Technical data Spindle power 30 kw Spindle torque 600 Nm Spindle speed 6,000 rpm Movements X-axis 2,400 5,500 mm 2,750 mm 1,250 mm Spindles Milling spindle 30 kw / 600 Nm / 6,000 rpm Motor spindle 20 kw / 48 Nm / 18,000 rpm Rapid traverse X-axis 20 m/min 30 m/min Technical data Power 40 kw Torque 1,100 / 1,800 Nm Speed 6,000 rpm Movements X-axis 4,000 7,000 mm 3,200 / 3,500 / 4,000 mm 1,500 mm Rapid traverse X-axis 30 / 30 m/min 30 / 40 m/min 30 / 40 m/min
12 T / TF Portal Machining Center FOGS / FOGS D40 13 High Speed Machining Center With the T and TF lines Droop + Rein offers portal machining centers for a wide range of machining tasks including the tool and die industry, the aerospace industry and the general engineering. Different tool magazines and a large selection of options ensure customized flexibility. Hydrostatic guideways in all linear axes Thermosymmetrical ram design Integrated C-axis Digital drives Cast iron construction of all main parts High rigidity and damping Automatic attachment change Automatic tool change Alternative table configurations Wide range of different peripheral units Wide range of different milling attachments Technical data Power 50 / 60 / 75 kw Torque 2,400 5,500 Nm Speed 4,000 rpm Movements X-axis 4,000 7,000 mm 3,000 5,000 mm 1,500 mm Rapid traverse X-, 20 / 30 m/min 15 / 20 m/min Due to innovative machining technology the FOGS provides a new dimension in high speed milling for different applications. By selecting the appropriate spindle the user can run the semi-finishing and finishing in one set up. Optional it is possible to install a D40 ram unit. Because of the D40 ram unit the machine is very powerful, especially for combining roughing and tough high speed applications. Workpiece carrier as fixed floorplate Tool executes all movements Acceleration of constant masses independent from the workpiece sizes and weight Fastest effective feed rates Automatically exchangeable motor spindle Technical data Ram unit D40 with exchangeable milling head Power 40 kw Torque 1,800 Nm (depends on the milling head) Speed 6,000 rpm Movements X-axis 3,800 15,800 mm 2,500 7,000 mm 1,500 / 2,000 mm C-axis (indexing) ± 200 (continuous) ± 200 B-axis (indexing) 0-95 (continuous) + 115 Rapid traverse X-, Y-, up to 40 m/min
14 G / GF Portal Machining Centers DBF 630 / 800 15 in Gantry Design Horizontal Machining Center The essential advantage of the gantry design is to work optimally on big, heavy and unwieldy components, without involving their weight as factor for the machining result. This eliminates the lack in dynamic through table of workpiece influence. Scharmann DBF 630/800 offers precise and economical machining due to the DBF (turning, drilling and milling) head. Complete machining of pump and valve housings, fittings, sealing flanges and rockbits with accuracy of 5 to 6 µm are other typical fields of application of the machining center. Hydrostatic guideways in all linear axes Thermosymmetrical ram design Integrated C-axis Digital drives High rigidity and damping Automatic head exchange Automatic tool change Alternative table configurations Wide range of milling attachments Wide range of peripheral devices Technical data Power 50 / 60 / 75 / 100 kw Torque 2,400 / 4,000 / 5,500 / 8,000 Nm Speed 4,000 / 2,500 rpm Movements X-axis from 9,000 mm 5,000 9,000 mm 1,500 / 2,000 / 3,000 mm W-axis 1,000 6,000 m/min C-axis x 360 Rapid traverse X-axis 20 / 20 m/min 20 / 20 m/min 15 / 20 m/min W-axis 4 / 4 m/min Turning, drilling and milling in one set-up High flexibility in workpieces and machining operations Proven head techniques with large axis traverse in facing slide Inner coolant and lubrication supply also for turning tools Technical data X-axis 850 / 1,250 mm 700 / 1,000 mm 800 / 1,000 mm Pallet / Table size 630 x 630 / 800 x 800 mm U-axis traverse ± 35 mm Torque max. 1,700 Nm Speed drilling / milling 3,500 rpm Speed turning 500 1,200 rpm Power 35 kw
16 17 ECOFORCE 1 / 2 HEAVYSPEED 2 / 4 Ram Type Boring Mill Horizontal Machining Center The ECOFORCE machining center line is a powerful, efficient and highly accurate machining center. With the ECOFORCE line 5-sided machining and 5-axis machining is possible through adaptable technologies to ensure economical solutions. High cutting capacity from powerful drives Wide range of technologies Table or pallet configurations Highest positioning accuracy High rapid traversing speed Technical data X-axis 2,400 4,000 mm 1,250 3,500 mm 2,200 3,500 mm W-axis 600 800 mm Pallet / Table size 1,000 x 1,000 2,500 x 3,000 mm Pallet / Table load max. 39,000 kg Main drive 45 63 kw Torque 1,700 4,800 Nm Speed max. 4,000 rpm The HEAVYSPEED line provides hydrostatic guideways in all linear axes. The HEAVYSPEED offers high cutting power, high stiffness, superior damping even at large extensions and high accuracies. The ram deflection compensation ensures high accuracies with large ram extensions and milling heads. Hydrostatic guideways in all linear axes (X, Y, Z) 25,000 mm/min rapid traverse X-axis Main spindle up to 20,000 Nm / 100 kw in the S1 working process Spheroidal cast iron design of all main machine components High static and dynamic stiffness Pallet changer possible Pick-up magazine for a change from front bearing CNC-standard - Siemens 840D Sl Technical data X-axis from 3,000 mm 2,500 8,000 mm 1,000 / 1,400 mm W-axis 1,000 / 1,400 mm Spindle diameter 160 / 200 mm Speed 2,500 / 1,500 rpm Torque 7,170 / 20,000 Nm Power S1/ 100 % 63 / 100 kw Ram cross section 400 x 420 / 480 x 600 mm Tool fitting SK 50 / SK 60
18 19 Ecospeed ECOSPEED F HT High Performance 5-Axis Machining Center ECOSPEED F High Performance 5-Axis Machining Center Design engineers of developed a smaller generation of their successful product for high performance machining operations at complex contours. These 5-axis machining centers offer their users higher dynamics, better accuracy and surface quality and at the same time graduated investment, higher economicalness and more process-safety and future-compliance. Excellent surface quality High acceleration / deceleration in all axes Reduced idle times 5-axis machining capability Highest crash safety Extreme high accuracy Technical data Movements X-axis 1,250 mm 1,350 mm 670 mm Rapid traverse 50 m/min Acceleration in all axes 9.81 m/s 2 Pallet size X-axis 1,000 mm 1,000 mm Spindles 120 kw / 83 Nm / 30,000 rpm Following the resounding success of the moving column ECOSPEED and customer requests for a smaller version DST has launched a fixed column high performance machining center for the machining of aluminium components. The unique kinematic concept combined with lowest moveable masses guarantees the highest dynamic cutting capabilities. This concept provides the best preconditions for the most precise and fastest alumini um cutting processes of aerospace structural parts. Dramatic productivity increase Transport system optional Extreme high accuracy Highest acceleration / deceleration in all axes Improved chip management (free chip flow) Advantageous price / performance ratio Technical data Movements X-axis 3,800 / 6,300 mm 2,500 mm 670 mm Rapid traverse 50 m/min Acceleration in all axes 9.81 m/s 2 Pallet size X-axis 3,500 / 6,000 mm 2,000 mm Spindles 120 kw / 83 Nm / 30,000 rpm
20 21 ECOSPEED High Performance 5-Axis ECOLINER High Performance 5-Axis Machining Center Machining Center The ECOSPEED is a high performance machining center for the machining of aluminium components. The unique kinematic concept combined with lowest moveable masses guarantees the highest dynamic cutting capabilities. This con cept provides the best preconditions for the most precise and fastest aluminium cutting processes of aerospace structural parts. Designed for machining structural aircraft components The most efficient machine tool on the market today for producing aluminium aerospace type components Previously unknown surface qualities Traditional profiler almost obsolete for this type of application Technical data Movements X-axis 7,800 15,800 mm 2,500 mm 670 mm A+B-axis integrated in Sprint Z3 head Rapid traverse X-axis 65 m/min Y-, 50 m/min A+B-axis integrated in Sprint Z3 head Acceleration in all axes 9.81 m/s 2 Pallet size X-axis 7,000 15,000 mm 1,500 2,500 mm Spindles 120 kw / 83 Nm / 30,000 rpm ECOLINER is a high speed machining center for machining large stringer parts up to 30 m length. ECOLINER is also equipped with the innovative machining head Sprint Z3 and combines so the advantages of modern machining technology. Machining of stringer parts up to 30 m length Machining with innovative machining head Sprint Z3 High accuracies and high surface qualities Different spindles possible Technical data Movements X-axis up to 30,000 mm 1,500 mm, spindle horizontal 670 mm Rapid traverse 50 m/min Spindles 120 kw / 83 Nm / 30,000 rpm
22 23 Dörries Scharmann Market Sectors Applications The product ranges of the operate in different market sectors. They develop individual machining concepts and solutions for customers worldwide. DST Market Sectors Automotive Industry General Engineering Aerospace Oil- and Gas Industry Power Generation Application Focus Parts for the Tool and Die Industry Railway Components Machine parts Earth Moving Equipment Structural Parts Jet Engine Parts Aircraft Turbines Parts Landing Gears Valve Components Rock Bit Segments Components for Gas, Steam and Water Turbines Components for Wind Power Generators and Power Stations The technical data are standard values which may require adjustment or change according to client or individual requirements.