HYDRAULIC COMPONENTS HYDROSTATIC TRANSMISSIONS GEARBOXES - ACCESSORIES HY-TRANS THE PRODUCTION LINE OF HANSA-TMP Via M. L. King, 6-41122 MODENA (ITALY) Tel: +39 059 415 711 Fax: +39 059 415 729 / 059 415 730 INTERNET: http://www.hansatmp.it E-MAIL: hansatmp@hansatmp.it HT 16 / M / 501 / 1009 / E Variable Displacement Closed Loop System
CONTENTS General Information... Technical Specifications... Single Pump Installation Drawing... 4-5 6 7-9 Shaft Details... 10 Rear Pump Mounting Flange... Tandem Pump Installation Drawing... Control Devices... Optional... 11 12 13-20 21-24 Order Code... 25-26 HT 16 / M / 501 / 1009 / E Pag. 3
GENERAL INFORMATION Fluid Use fluids with mineral oil basis and anticorrosive, antioxidant and wear preventing addition agents (HL or HM). Viscosity range at operating temperature must be of 15 60 cst. For short periods and upon cold start, a max. viscosity of 800 cst is allowed. Viscosities less than 10 cst are not allowed. A viscosity range of 10 15 cst is allowed for extreme operating conditions and for short periods only. Operating Temperature The operating temperature of the oil must be within -25 ºC 80 ºC. The running of the axial piston pump with oil temperature higher than 80 ºC or lower than -25 ºC is not allowed. Filtration In order to improve the control of the fluid contamination levels the pumps can be equipped with a charge flow filter positioned on the delivery outlet of the charge pump. Only the flow necessary to reintegrate the oil lost due to leakage will pass through this filter, all the excess flow, which is discharged through the charge pump valve is therefore not filtered to ensure a longer life of the filter cartridge. The filtering cartridge (microfibre) is a 22 micron absolute grade (10 micron nominal). In order to ensure a correct functioning of the unit, the max. permissible contamination level in the circuit is 20/18/15 according to ISO 4406-1999. Suction Pressure The minimum pressure on the charge pump suction must be of 0.8 absolute bar. On cold starting and for short term an absolute pressure of 0.5 bar is allowed. In no way inlet pressure can be lower. Operating Pressure Main Pump The maximum permissible continuous pressure on pressure ports is 250 bar. Peak pressure is 350 bar. Charge Pump The nominal pressure is 10 20 bar; Standard 20 bar; Maximum admissible pressure is 35 bar. Case Drain Pressure Maximum case drain pressure is 2 bar. On cold starting and for short term a pressure of 6 bar is allowed. A higher pressure can damage the main shaft seal or reduce its life. Seals Standard seals used on pumps are NBR. In case of use of special fluids, contact our Technical Department. Displacement Limiting The pump is equipped with the displacement mechanical limiting device. Displacement limitation is obtained by means of two setting screws which limit the control piston stroke. Pag. 4 HT 16 / M / 501 / 1009 / E
GENERAL INFORMATION (continued) Product Description Series is a family of variable displacement axial piston pumps for use in closed loop circuits. The displacement is infinitely variable by means of a tilting swash plate, the oil flow can be reversed over the neutral point. Various controls are available: manual, servo-control lever operated, electric, etc.. Each pump is provided with a charge pump that makes up for internal leakage, maintains a positive pressure in the main circuit and provides oil to the control system. All pumps have maximum pressure relief valves and can be supplied single or tandem version. Different through drive options are available for auxiliary pump mounting as well as a wide range of options: by- pass valve, pressure filter and others. Technical Specifications - Two displacements: 21 e 28 cm 3 /n - Rated Pressure: 250 bar - Peak Pressure: 300 bar - Mounting flange: SAE B - Shaft: SAE z=13 16/32 DP, z=15 16/32 DP - By-pass valve - Pressure filter Controls - Manual lever with feed-back - Hydraulic proportional without feed-back - Hydraulic proportional with feed-back - Electric proportional without feed-back - Electric proportional with feed-back - Electric two positions ON-OFF - Electric impulse - Automotive Rear pump mounting flanges - SAE A Flange, drive hub z=9 16/32 DP - SAE B Flange, drive hub z=13 16/32 DP Optional - BSPP or UNF threads - Purge valve - Power limiter - Hydraulic or Mechanical Inching - Pressure cut-off - Additional pressure control gauge ports Typical applications - Industrial equipment - Earth moving and building machines - Agricultural and forestry machines - Marine and Off-Shore equipment HT 16 / M / 501 / 1009 / E Pag. 5
TECHNICAL SPECIFICATIONS Pump Model TPV 21 TPV 28 Maximum displacement V max. cm 3 /min. 21 28 Mounting flange SAE B Flow rating (1) Q l/min. 75,6 100,8 Power rating (1) W kw 31,8 42 Charge pump displacement V bp cm 3 /n 11 Continuous pressure P nom. bar 250 Intermittent pressure P max. bar 300 Charge pressure (2) P bp bar 15-25 (standard 20) Absolute suction pressure (3) P s bar >= 0,8 Cold start absolute suction pressure P s1 bar >= 0,5 Maximum case pressure P case bar 2 Moment of inertia J kgm 2 0,0018 Minimum speed n min. n/min. 700 Maximum speed n max-cont. n/min. 3.600 Maximum intermittent speed n max-int. n/min. 3.900 Maximum fluid temperature T C 80 Fluid viscosity v mm 2 /sec. 15-60 Fluid contamination 18/16/13 according ISO 4406 (NAS 9) Mass (single pump) m kg 22 Mass (tandem pump) m kg 45 (1) [V max. x n max. ] (2) 1500 n/min. (3) v <= 30 mm²/s Peak operation must not exceed 1% of every minute. A simoultaneous maximum pressure and maximum speed are not recommended. Drive shaft radial and axial loads The drive shaft can stand both radial and axial loads. The maximum permissible loads in the following table are calculated in such a way as to guarantee a lifetime of at least 80% of the lifetime of bearings to which no load is applied. Displacement 21/28 Radial Load F q max N (lbf) 1200 (270) Axial Load F ax max N (lbf) 950 (213) Installation pumps can be installed in every position or direction. For further details please contact our Technical Department. Pag. 6 HT 16 / M / 501 / 1009 / E
INSTALLATION DRAWING Pump - Mounting Flange SAE B Manual lever with feed-back control (LRX) View Y METRIC Version A-B: Pressure ports - 3/4 G (BSPP) D1-D2: Drain ports - 1/2 G (BSPP) S: Suction port - 3/4 G (BSPP) P: Charge pressure port - 3/4-16 UNF - 2B p: Charge pressure port - 1/8 G (BSPP) Va: Charge pump relief valve V1-V2: Maximum pressure valve Bp: By-pass valve SI: Stroke limiter Zm: Mechanical zero adjustment screw Z1-Z2: Ports - 1/8 G (BSPP) SAE Version A-B: Pressure ports - 7/8-14 UNF - 2B D1-D2: Drain ports - 3/4-16 UNF - 2B S: Suction port - 1 1/16-12 UN - 2B P: Charge pressure port - 3/4-16 UNF 2B p: Charge pressure port - 7/16-20 UNF - 2B Va: Charge pump relief valve V1-V2: Maximum pressure valve Bp: By-pass valve SI: Stroke limiter Zm: Mechanical zero adjustment screw Z1-Z2: Ports - 7/16-20 UNF - 2B HT 16 / M / 501 / 1009 / E Pag. 7
INSTALLATION DRAWING (continued) Pump - Mounting Flange SAE B Automotive Control with Hydraulic Inching option (AM2 - AM4) Pp2 - Pp: Pilot pressure control ports - 1/8 G (BSPP) P1r: Minimum charge pressure adjusting screw P1A: Pilot pressure control port A P1B: Pilot pressure control port B T: Thermostatic valve adjusting screw Lp: Power control adjusting screw Pm: Machine start-up adjusting screw Pe: Inching income pressure Pag. 8 HT 16 / M / 501 / 1009 / E
INSTALLATION DRAWING (continued) Pump - Mounting Flange SAE B Automotive Control with Mechanical Inching option (AM2 - AM4) Pp2 - Pp: Pilot pressure control ports - 1/8" G (BSPP) P1A: Pilot pressure control port A P1B: Pilot pressure control port B T: Thermostatic valve adjusting screw Lp: Power control adjusting screw Pm: Machine start-up adjusting screw HT 16 / M / 501 / 1009 / E Pag. 9
INSTALLATION DRAWING (continued) Pump - Mounting Flange SAE B Shaft option External Spline 13 teeth 16/32 DP External Spline 15 teeth 16/32 DP Internal Spline 13 teeth 16/32 DP Shaft selection table Shaft Code Shaft Option Single Pump 1st Tandem 2nd Tandem 1(1) External spline Z13-16/32-DP / Internal spline Z9-16/32-DP (2) 2 External spline Z15-16/32-DP / External spline Z13-16/32-DP (TANDEM) (3) 3 External spline Z15-16/32-DP / External spline Z13-16/32-DP (4) 4 Internal spline Z13-16/32-DP / Internal spline Z9-16/32-DP (TANDEM) (5) 5 External spline Z15-16/32-DP / Internal spline Z9-16/32-DP (SAE A) (1) - Used for single pump Used for first pump tandem + pump with rear flange SAE A Used for second pump tandem + Used for second pump tandem TPV 5000 + (2) - Used for first pump tandem + (short version) (3) - Used for single pump with rear flange SAE B Used for first pump tandem + with rear flange SAE B Used for second pump tandem TPV 5000 + with rear flange SAE B (4) - Used for second pump tandem + (short version) (5) - Used for single pump with rear flange SAE A Used for first pump tandem + pump with rear flange SAE A Pag. 10 HT 16 / M / 501 / 1009 / E
INSTALLATION DRAWING (continued) Pump - Mounting Flange SAE B Rear pump connection option SAE A Flange To mounting flange Optional Optional SAE B Flange To mounting flange Shaft selection table Shaft Code Shaft Option 1 Shaft End 2 3 4 5 1 Without rear pump flange, with charge pump 2 Without rear pump flange, without charge pump 3 SAE A = Z9-16/32 DP, with charge pump 4 SAE B = Z13-16/32 DP, with charge pump 5 Tandem pump combination (short version) 6 SAE A = Z9-16/32 DP, without charge pump 7 SAE B = Z13-16/32 DP, without charge pump 8 Tandem pump combination c/w through drive SAE A = Z9-16/32 DP 9 Tandem pump combination c/w through drive SAE B = Z13-16/32 DP HT 16 / M / 501 / 1009 / E Pag. 11
INSTALLATION DRAWING (continued) + Tandem Pump - Mounting Flange SAE B Short version (TS) Warning: when ordering a tandem pump it is necessary to indicate for each pump the kind of shaft and the through drive option needed. With this configuration the first pump mounts the 15 teeth 16/32 DP shaft and the second pump the 13 teeth 16/32 DP shaft. Hydraulic diagram (Short version) The hose (1) used to connect the charge pressure ports (P) is supplied with the units. The hoses (2) and (3) connecting the drain ports must be provided and mounted by the customer. With this configuration (short version) only the second pump mounts the charge pump. Tandem Pump + Long version (TL) With this configuration the first pump mounts the 15 teeth 16/32 DP shaft; the second pump mounts the 13 teeth 16/32 DP shaft. It is necessary to mount on the first pump the rear flange SAE B. With this configuration (long version) both pumps mount the charge pump. Pag. 12 HT 16 / M / 501 / 1009 / E
CONTROLS Automotive Control (AM2 - AM4) The automotive control pump has the function of automatically adapt the displacement to the variation in the number of revolutions of the pump (and thus of the diesel engine); set the number of revolution at which the machine starts up and limit the power absorbed by the transmission to the diesel engine output. The inching valve (variable restrictor) is available as optional, with mechanical or hydraulic control version. (Installation drawings see pages 8 and 9). Automotive Control Inching Control HT 16 / M / 501 / 1009 / E Pag. 13
Angle Variable Displacement CONTROLS (continued) Manual lever with feed-back control (LRX) The displacement of the pump is directly proportional to the angle of the lever. The diagram below shows the relationship between angle and displacement. The required torque on the control lever is normally between 0.6 1.2 Nm. The maximum permissibile torque on the control lever is 3 Nm. PUMP FLOW DIRECTION PUMP SHAFT ROTATION Lever Rotation Oil outlet COUNTERCLOCKWISE CLOCKWISE 1 A 2 B 1 B 2 A Direction of rotation The table shows the correlation between direction of rotation (shaft view), control lever position and direction of flow. Pag. 14 HT 16 / M / 501 / 1009 / E
Angle Variable Displacement CONTROLS (continued) Manual Control with Zeroing (LNX) The displacement variation of the pump is achieved rotating the control pivot (i.e. by the means of a lever, not supplied). The control pivot is built-in on the swash plate of the pump. The return to zero displacement of the pump is guaranteed by an internal spring. Required torque on the control pivot: P = 40 bar, Mt = 6 Nm P = 200 bar, Mt = 12 Nm PUMP FLOW DIRECTION PUMP SHAFT ROTATION Pivot rotation Oil outlet COUNTERCLOCKWISE CLOCKWISE 1 B 2 A 1 A 2 B Direction of rotation The table shows the correlation between direction of rotation (shaft view), control pivot rotation and direction of flow. HT 16 / M / 501 / 1009 / E Pag. 15
CONTROLS (continued) Hydraulic Proportional Control with feed-back (IRX) The pump displacement is proportional to the pilot pressure on a or b ports; which also affects flow direction. Pilot pressure can be provided by charge pressure from P port. The pilot pressure will then have to be controlled by a joystick or by a pressure reducing valve (not supplied). Pressure ( bar ) Pilot pressure = 4 15 bar (on a - b) Start of control = 4 bar End of control = 15 bar (max. displacement) Max. pressure on port a - b = 25 bar PUMP FLOW DIRECTION PUMP SHAFT ROTATION Pilot pressure in: Oil outlet COUNTERCLOCKWISE CLOCKWISE a b a b B A A B Direction of rotation The table shows the correlation between direction of rotation (shaft view), control piloting and direction of flow. Pag. 16 HT 16 / M / 501 / 1009 / E
CONTROLS (continued) Hydraulic Proportional Control without feed-back (INP) The pump displacement is proportional to the pilot pressure on a or b ports, which also affects flow direction. Feeding pressure to the control joystick can be provided by charge pressure from p port. The pilot pressure must then be controlled by a joystick or by a pressure reducing valve (not supplied). Pressure (bar) 181 104 p b 182,5 107 a 79 129,1 Pilot pressure = 3 10 bar (on a - b) Start of control = 3 bar End of control = 10 bar (max. displacement) Max. pressure on port a - b = 25 bar 145,6 118,5 b p a PUMP FLOW DIRECTION A B PUMP SHAFT ROTATION Pilot presssure on: Oil outlet a A COUNTERCLOCKWISE b B a B CLOCKWISE b A Direction of rotation The table shows the correlation between direction of rotation (shaft view), control piloting and direction of flow. HT 16 / M / 501 / 1009 / E Pag. 17
CONTROLS (continued) Electric Proportional Control with feed-back (ER 2 - ER 4) The displacement of the pump is directly proportional to the input current of one of the two proportional solenoids. Flow direction depends on which solenoid is energized. Standard solenoids are proportional with 24V d.c. max. current 1A. (Optional solenoids 12V d.c. max. current 2A). Current (ma) Solenoid 24V dc: Current: min. 200 ma, max 450 ma Solenoid 12V dc: Current: min. 400 ma, max 900 ma PUMP FLOW DIRECTION PUMP SHAFT ROTATION Energized Solenoid Oil outlet COUNTERCLOCKWISE CLOCKWISE 1 2 1 2 B A A B Direction of rotation The table shows the correlation between direction of rotation (shaft view), control solenoid operation and direction of flow. Pag. 18 HT 16 / M / 501 / 1009 / E
CONTROLS (continued) Electric Impulse Control (EI 2 - EI 4) Impulse control is where the displacement of the pump is in function of the number of inputs of current to one of the two solenoids. The servocontrol is without zeroing spring, therefore the piston of the servocontrol stays in the position until a new input of current is fed to the solenoids. Flow direction depends on which solenoid is energized. Standard solenoids are ON-OFF with 24V d.c. max. current 1A. (Optional solenoids 12V d.c. max. current 2A). Connector DIN 43650 A Connector DIN 43650 A 181 104 48 59,1 Zm 79,1 134,5 106,5 146 118,5 1 2 PUMP FLOW DIRECTION A PUMP SHAFT ROTATION Energized Solenoid Oil outlet B COUNTERCLOCKWISE 1 2 B A CLOCKWISE 1 2 A B Direction of rotation The table shows the correlation between direction of rotation (shaft view), control solenoid operation and direction of flow. HT 16 / M / 501 / 1009 / E Pag. 19
CONTROLS (continued) Electric Control two position On-Off (E 22 - E 24) By switching on one of the ON-OFF solenoids (standard 24Vd.c. optional 12V d.c.), the pump swivels to maximum displacement in the corresponding output flow direction. Switching off the stated solenoid will result in swivelling back the pump to zero displacement position. PUMP FLOW DIRECTION PUMP SHAFT ROTATION Energized Solenoid Oil outlet COUNTERCLOCKWISE CLOCKWISE 1 2 1 2 B A A B Direction of rotation The table shows the correlation between direction of rotation (shaft view), control solenoid operation and direction of flow. Pag. 20 HT 16 / M / 501 / 1009 / E
OPTIONAL Power limiter (01) The power limiter has been designed to work only on pressure port line A of the pump. When the power setting is reached, the pump will destroke as the pressure increases. The setting of the power limiter is not externally adjustable and must be stated in the purchase order, please contact us for further details. Power limiter HT 16 / M / 501 / 1009 / E Pag. 21
OPTIONAL (continued) Electric Cut-off (P1 - P2) The electric cut-off valve, brings to zero the displacement of the pump when power supply to the ON/OFF solenoid is cut-off. Feed voltage is 12V d.c or 24V d.c. The electric cut-off valve can be assembled on pumps equipped with one of the following controls: IND - INP - LRX. It is not possible to assemble the cut-off valve with power limiter and in the tandem pump short version. Connector DIN 43650A Pag. 22 HT 16 / M / 501 / 1009 / E
OPTIONAL (continued) Charge pump filter with clogging sensor on delivery side (FE) In order to guarantee an optimum stability of the fluid contamination conditions the pumps can be equipped with a filter positioned on the delivery outlet of the charge pump. Only the flow necessary to reintegrate the lost oil due to drainage will pass through this filter, all the excess flow, which is drained by the charge pump valve, is therefore not filtered, in this way it is guaranteed a longer life of the filter. Upon request it is possibile to add an electrical filter clogging sensor (Connector DIN 43650A). The filter is supplied upon request. Electric sensor Electric sensor HT 16 / M / 501 / 1009 / E Pag. 23
OPTIONAL (continued) Arrangement for remote filter (FR) - Mounting Flange SAE B Without filter By-pass valve The By-pass valve is a cock inside the pump that allows, if necessary, to connect the pressure port lines A and B. Pag. 24 HT 16 / M / 501 / 1009 / E
ORDER CODE 3200 TPV 21 21 AM2 1 14 R 1 G 00-0 1 2 2A 3 4 5 6 7 8 9 10 Pag. 0 - Pump series 3200 = 1 - Pump type TPV = Closed loop circuit single pump 6 TPVT = Closed loop circuit tandem pump 12 2 - Pump displacement (single or primary pump) 6 21 = 21 cm 3 /n 28 = 28 cm 3 /n 2A - Pump displacement (secondary pump) 6 21 = 21 cm 3 /n 28 = 28 cm 3 /n 3 - Controls AM2 = Automotive 12 V 13 AM4 = Automotive 24 V 13 IND = Hydraulic proportional without feed-back (with direct ports on distributor) INP = Hydraulic proportional without feed-back (with ports on superior plate) 17 EI 2 = Electric impulse 12 V 19 EI 4 = Electric impulse 24 V 19 IRX = Hydraulic proportional with feed-back 16 LRX = Manual lever with feed-back 14 LNX = Manual with zeroing 15 E 22 = Electric two position ON-OFF 12 V 20 E 24 = Electric two position ON-OFF 24 V 20 ER 2 = Electric proportional with feed-back 12 V 18 ER 4 = Electric proportional with feed-back 24 V 18 EP 2 = Electric proportional without feed-back 12 V EP 4 = Electric proportional without feed-back 24 V EH 2 = Electric proportional with feed-back 12 V + Hydraulic proportional with feed-back EH 4 = Electric proportional with feed-back 24 V + Hydraulic proportional with feed-back 4 - Rear pump mounting flange 11 1 = Without rear flange with charge pump 2 = Without rear flange without charge pump 3 = SAE A 9 teeth 16/32 DP with charge pump 4 = SAE B 13 teeth 16/32 DP with charge pump 5 = Tandem short version 6 = SAE A 9 teeth 16/32 DP without charge pump 7 = SAE B 13 teeth 16/32 DP without charge pump 8 = Pump combination c/w rear flange SAE A 9 teeth 16/32 DP 9 = Pump combination c/w rear flange SAE B 13 teeth 16/32 DP HT 16 / M / 501 / 1009 / E Pag. 25
ORDER CODE (contined) 3200 TPV 21 21 AM2 1 14 R 1 G 00-0 1 2 2A 3 4 5 6 7 8 9 10 5 - Relief valve pressure setting 14 = 140 bar 17 = 170 bar 21 = 210 bar 25 = 250 bar 30 = 300 bar 35 = 350 bar Pag. R L 6 - Pump rotation (shaft end view) = Clockwise = Counterclockwise 7 - Shaft end 10 Mounting flange side Rear flange side 1 = External spline 13 teeth 16/32 DP - Internal spline 9 teeth 16/32 DP 2 = External spline 15 teeth 16/32 DP - External spline 13 teeth 16/32 DP 3 = External spline 15 teeth 16/32 DP - External spline13 teeth 16/32 DP 4 = Internal spline 13 teeth 16/32 DP - Internal spline 9 teeth 16/32 DP 5 = External spline 15 teeth16/32 DP - Internal spline 9 teeth 16/32 DP (SAE A) G U 8 - Port version = Metric (BSPP threads) = SAE (UNF threads) 9 - Optional 00 = Without optional AC = CT Distribution (motor valve plate) FI = With filter FE = With filter with electric clogging sensor 23 FR = Arrangement for remote filter 24 01 = Power limiter 21 P1 = Electric cut-off valve 12V 22 P2 = Electric cut-off valve 24V 22 VS = Purge valve II = Hydraulic Inching IM = Mechanical Inching 10 - Special versions (omit if not requested) Pag. 26 HT 16 / M / 501 / 1009 / E
As HANSA-TMP has a very extensive range of products and some products have a variety of applications, the information supplied may often only apply to specific situations. If the catalogue does not supply all the information required, please contact HANSA-TMP. In order to provide a comprehensive reply to queries we may require specific data regarding the proposed application. Whilst every reasonable endeavour has been made to ensure accuracy, this publication cannot be considered to represent part of any contract, whether expressed or implied. HANSA-TMP reserves the right to amend specifications at their discretion. HYDRAULIC COMPONENTS HYDROSTATIC TRANSMISSIONS GEARBOXES - ACCESSORIES Via M. L. King, 6-41122 MODENA (ITALY) Tel: +39 059 415 711 Fax: +39 059 415 729 / 059 415 730 INTERNET: http://www.hansatmp.it E-MAIL: hansatmp@hansatmp.it