Convincing arguments. 546 556 566 The comfort cab of the 500 with its extremely spacious and highly ergonomic design totally redefines the notion of the workplace. The suspension system, which has up to eight points, eliminates stress and fatigue even when working long hours. The exceptional all-round visibility guarantees an excellent view of all implements and mounting areas. The modern, fuel-saving and low emission engines are extremely powerful. The series offers an extremely wide selection of transmission options for absolutely any requirement. The load-sensing hydraulic system enables several hydraulic control units to be used simultaneously. The electronic linkage control enables precise matching of the extremely powerful hydraulics to the most varied conditions. Thanks to its considerable steering angle, the tractor has extraordinary manoeuvrability. Regular maintenance work can be carried out in a simple and straightforward fashion, but most importantly without the use of tools. Technical highlights such as INFOTRAC, DRIVETRONIC AND ELECTROPILOT provide extra benefits to the driver. CLAAS KGaA mbh P.O. Box 1163, D-33426 Harsewinkel, Germany Tel. +49 5247 120 www.claas.com 08/04 (DC) englisch 25/246 016.1 25
Your first choice for comfort and versatility 23
Meets growing demands and expectations. The a tractor designed for you. Two things are particularly important for farmers and contractors comfort and reliability. With its exceptional comfort, high reliability and versatility, and excellent performance capacity, the from CLAAS is the perfect tractor for the demanding professional. Unbeatable comfort combined with the highest degree of reliability Work is made considerably easier and productivity greatly increased Comprehensive range of equipment and highly efficient. 4 5
Panoramic view and comfort: in a class of its own. An absolutely perfect place to work. The cab is a workplace in the best sense of the word: spacious, well laid-out, operator-friendly and exceptionally comfortable. The suspension system on the, which has up to eight points, makes a considerable contribution to its legendary comfort. This means that after a long day at work you still feel fit and well. Exceptional, unparalleled suspension comfort. Work without tiring or damaging your health Perfect visibility of all implements The best equipment for a long working day. The four-point suspension on the cab means much less exposure to tractor vibrations. The result: working in the cab leaves you fit and fatiguefree when compared to unsprung cabs. The suspension system with independent front axle suspension, the fully sprung cab, comfort seat and vibration damping at the rear linkage Fatigue Classic cab RZ-cab Hrs experience and improved safety on the road and in the field. together guarantee a unique driving Optimum panoramic field of view. The generously proportioned glazed areas and the slim cab pillars ensure excellent 320 degree vision. Four times the comfort. All tractors can be equipped with a fully sprung cab. Each of the A nice place to sit. The numerous adjustment options for the comfort seat allow you to find your ideal seating position. Independent suspension for a better drive. With the PROACTIV front axle, each wheel has its own independent suspension system. PROACTIV not only improves driving comfort, but also provides improved safety at high on-road driving speeds. A good rear view too. The large rear window provides an excellent view of the implements. The wide, front opening roof on the gives excellent high level visibility. four corners of this unique tractor cab is fitted with a shock absorber. Vibrations at the axles and chassis are thus optimally absorbed - and the driver is protected to the best possible degree from jolts and vibrations. 6 Get in and out of the cab with ease. The handrails and anti-slip steps ensure a comfortable entry and exit. 7
Real strength for the toughest jobs. Performs beautifully. With up to 30% torque back-up, the high-powered engines can effortlessly handle even the most difficult situations. The performance of the tractor is N.m 440 566 114 ch MAX PS 110.1 430 430 420 410 400 105 100 95 90 85 390 80 380 g/kwh 75 370 240 70 360 230 65 350 220 210 1000 1200 1400 1600 1800 2000 2200 impressive, whether hard ploughing, towing of fully loaded trailers on gradients, heavy front-loader work or in front of a high-performance baler. A powerhouse for all types of work. With a maximum power rating in accordance with ECE R 24 from 71 kw (96 HP) to 84 kw (114 HP), the 500 fully satisfies the needs of mixed farms as well as those of large arable farms. The latest powerful and extremely economical 4.5 l four-cylinder engines, with a turbocharger and electronically controlled fuel injection are used in the tractors. The engines in the 500 are key to the supreme performance of this superb tractor. Reliable, fuel-saving engines with high tractive power Precise fuel metering means low fuel consumption High torque even at low engine speed 8 9
Speedy maintenance. Simply a matter of minutes. The is designed for long working periods. Long service intervals between oil and filter changes contribute considerably to keeping downtime due to maintenance to a minimum. Good accessibility and straightforward servicing, combined with the unique CLAAS spare parts service, all add up to the shortest of downtimes and a high level of safety. Easy and rapid tractor servicing Exceptionally good accessibility of all important engine parts Non-productive time is minimal thanks to rapid spare part replacement Straightforward refuelling and fast checking of oil levels The shows its best sides. The side panels of the bonnet can be removed with ease. This gives you perfect access to the right- and left-hand side of the engine for service and maintenance work. A high level of comfort, even for regular maintenance work. Servicing the is not a difficult task, it is extremely quick and simple. The side panels of the bonnet are easily removed, the bonnet nose lifted and the radiator folded away all without tools, naturally. The high degree of comfort offered by the even translates to those apparently tiresome tasks. A breath of fresh air for the air filter. The air filter and safety cartridge are quickly replaced without problems. Keep your cool when cleaning the radiator. The pivoting radiator is easily accessed and cleaned by lifting the bonnet nose wide. Refuelling made easy. The fuel tank on the 500, with a capacity of 170 litres, is fitted at an optimum height and is filled as easily as that of a car. Oil checks without a hitch. The engine oil level on the can be checked in an instant, as there is no need to remove the side panels to reach the dipstick. Topping up the oil level is just as quick, as the measuring pipe is Rear access for oil level checks. The transmission oil and hydraulics oil levels can also be checked using a dipstick. The measuring point is easily accessible at the rear of the. also the top up pipe. 10 11
500 Well equipped for every application. II 4 A1 II 3 A1 II 2 A1 II 1 A1 I 4 A1 I 3 A1 I 2 A1 I 1 A1 0 5 10 15 20 25 30 35 40 45 50 (km/h) The 500 offers a wide range of transmissions there is a suitable solution for every requirement: whether the TWINSHIFT 2 speed electrohydraulic splitter, the QUADRISHIFT II 4 speed electrohydraulic splitter or QUADRACTIV automatic 4 speed electrohydraulic splitter the transmission ranges of the 500 give you unlimited choice. The REVERSHIFT shuttle reverser, operated at the touch of your fingertips, complements the transmission range. 12 13
Shifting and selecting whenever you want. Step up a gear. All gearboxes enable you to be fully in control of your working speed, allowing you to concentrate fully on your implements. Regardless of load, type of terrain or soil conditions, your work will always be to the same standard, ensuring high productivity. If you shift a gear, for example during transportation, then QUADRISHIFT II will select the powershift stage that is closest to your actual speed. The quadrupler powershift acts as a torque increaser at the same time: when changing into a lower gear the speed is reduced and the torque applied at the wheels is increased. QUADRACTIV automatically switches the four stages of the powershift gearbox according to the engine speed and the position of the accelerator pedal. Shifting made easy. Comfort is also a major feature of shifting on the 500. All transmission shifting functions are performed via a single lever: selection of the synchronised gears, shifting under load, declutching etc. The is easy to drive in all these situations. The level of shifting comfort is completed by the REVERSHIFT shuttle reverser that you control with your fingertips. Information in the right place. The display on the right A-pillar provides you with continuous information on the gear you have selected. Touch-sensitive transmission. In this class, only the can offer a true shuttle reverser with two oilcooled multi-disc clutches that control forward and reverse travel. Double the control. Additional operator controls on the right B-pillar for all transmission options control the transmission without unnecessary effort, especially convenient when working with implements. Extraordinary range of transmission options Increased productivity thanks to exceptional ease of shifting A true under-load reverser Full power or ECO. You are ploughing heavy land and need maximum performance, or you want to make a short road trip while saving fuel? Then select the POWER or ECO mode of QUADRACTIV by simply pressing a switch. The quadrupler will shift automatically into the best gear stage for the job in hand. 14 15
The flexes its powerful muscles. Forward looking. The rear hydraulics can lift an impressive 8.5 t and the 500 also has an impressive front linkage. The optional load-sensing hydraulic system enables several hydraulic control units to be used simultaneously. It is possible to use heavy front-loading equipment combinations and implements with a high surface area performance, bringing you enormous savings in terms of costs and time. Superb implement control. The INFOTRAC on-board computer sends data measured on the tractor to the implement via a 7-pin ISO socket. The field crop sprayer or the fertiliser spreader computer then calculates, for example, the optimum output quantity in relation to the speed of the tractor. Fast connection guaranteed. The hitch area of the is well designed and ergonomically optimised. Hitching equipment is available in a wide range of pick-up and drawbar versions. The breakaway connections of the easily accessible spool valve block enable rapid and straightforward hitching and unhitching. By means of two buttons on the wings, the mechanical linkage can be safely operated from outside the cab. Powerful even at the front. With a maximum lifting capacity of 2.8 tonnes on its front linkage, the 500 can also lift heavy front loads. The electro-hydraulically controlled front power take-off shaft has smooth operation, preventing wear and tear on the implement mechanics. Control in comfort. The gives you a choice between two electronic linkages according to your requirements in terms of comfort. The vibration damping and an active wheel slip control provide improved safety for easy work and maximum traction. Impressive lift capacity of both front and rear linkage Optimum use of the most diverse range of front-fitted implements Fast and straightforward connection of the implements 16 17
The simply offers you more. Beautifully turned. Time is a precious commodity. Especially during peak periods, such as haymaking or late autumn sowing, when unnecessary non-productive time should be avoided wherever possible. With the 500, no real time is lost when turning the tractor. The generous steering angle of up to 55 endows the tractor with excellent manoeuvrability. The turning circle of 4.20 m makes the 500 one of the most agile tractors in its class. To achieve an optimum turning circle, the front wings turn to the side, thus facilitating full wheel deflection. Everything under control. The integrated DRIVETRONIC management and control system continuously analyses the most important components such as the engine, transmis- sion, power take-off, linkage, differential, etc. This means the tractor can be operated at its highest productivity and performance level, with minimum intervention by the driver. Less idle time during turning manoeuvres Excellent manoeuvrability Work safely with the highest productivity Operate implements with the greatest precision Extremely user-friendly control of the load-sensing system Everything to hand. The joystick controls two electrohydraulic spool valves with high precision and sensitivity. As the ELECTRO- PILOT is a progressive control system, you can precisely control the movement of the implements, for example the raising and lowering of the front loader, by operation of the joystick. Well-organised and in control. With ELECTROPILOT, the load-sensing Oil quantity system on tractors now has electro-hydraulic control. Control of the system is via a joystick, which is fitted at the front end of the right armrest. Its well laid-out positioning provides you with a natural, comfortable and fatigue-free driving position for long working days. Ergonomics can hardly be more impressive and, above all, more comfortable! Travel of the joystick Suits you. The ELECTROPILOT operator panel is integrated within the right-hand cab pillar. Two controllers allow you to precisely measure the flow rate of both electrohydraulic spool valves. Or set one of the spool valve blocks to continuous feed and control the speed of the hydraulic motor. 18 19
accessible, high-quality and fast. This applies to harvesting equipment and naturally also to CLAAS tractors. Particularly at harvest time and other peak working times, such as silage making or late autumn sowing, we know that every second counts. This is why the most important ORIGINAL CLAAS parts for your machine are always close at hand and promptly available. There whenever you need us. Being accessible to you, our customer, is the prime directive of the CLAAS service concept. For this reason, CLAAS has set up an extensive sales and service network for its customers. CLAAS, importers and distribution partners will always be at your side, providing a first-class spare parts delivery service and reliable customer service around the world. A strong partner at your side. The CLAAS distribution partners are among the most efficient agricultural engineering companies worldwide. They know how farms work and are aware of the high expectations of CLAAS customers. The factorytrained technicians of CLAAS partners and their workshops and service vehicles equipped with specialist tools ensure prompt assistance and a perfect service on site. CLAAS SERVICE you can depend on us! Always ready when needed. The fast and competent service provides farmers and contractors with the best possible support. CLAAS customer service will of course do everything it can to ensure you don t need it in the first place, but if you ever should need assistance, we will be there for you immediately with our experience and the latest diagnostics systems. The METADIAG diagnostics system enables fast troubleshooting for CLAAS tractors and updating of machine functions even while in the field without any difficulty. 20 21
500 Technical Specifications 546 556 566 546 556 566 Engine Manufacturer Deere Power Systems Power take-off shaft Power take-off clutch electrohydraulically controlled multi-disc clutch Bore/stroke (mm)/ Displacement (cm 2 ) 106,5 / 127 / 4525 Rotational speeds (rpm) depending on option 540 / 1000 and 540 eco / 1000 eco Number of cylinders / Cooling 4/ water cooled Replaceable power take-off shaft stub 6/ 21 grooves Power rating (kw /hp) at 2200 rpm in accordance with ECE R 24 66 / 90 74 / 100 81 / 110 Front power take-off (rpm) depending on option 1000 Max. power (kw /hp) at 2000 rpm in accordance with ECE R 24 71 / 96 76,5 / 104 84 / 114 Ground speed power take-off Max. torque (Nm/ rpm) 368 / 1400 415 / 1400 430 / 1650 Torque back up (%) Optimum fuel consumption (g/kwh) 26 262 30 251 23 242 Front axle Manufacturer CARRARO Electronic engine management yes Design of PROACTIV sprung front axle lockable from the cab, parallelogram independent suspension with electrohydraulic control Turbocharger yes Four-wheel drive electrohydraulically controlled multi-disc clutch, maintenance-free Charge-air cooler no yes yes Differential locks self-locking multi-disc clutch Viscous fan yes Oil change interval every 500 hours Fuel tank capacity (litres) Battery (V / Ah) 170 12 / 110 Rear axle Manufacturer Gima Alternator (V / A) 14 / 95 Differential locks Dog type, electrohydraulically actuated Transmission Manufacturer Gima Driving safety Braking system hydraulic braking system with brake servo, automatic engagement of 4-wheel drive Max. speed (km/h) 40 at reduced engine speed Compressed-air braking system Hydraulic trailer brake system REVERSHIFT Front axle suspension Model Reverser gearbox with electrohydraulic splitter Vibration damping Type consisting of planetary gearset with 2 oil-cooled multi-disc clutches, electrohydraulically controlled Dimensions and weights (depending on equipment) with the following tyres 13.6 R 24 13.6 R 28 13.6 R 28 TWINSHIFT 16.9 R34 16.9 R 38 16.9 R 38 Type of gearbox mechanical gearbox with electrohydraulic splitter and range shift Unladen weight, incl. fuel, not incl. driver or ballasting (kg) 5070 5230 5370 Mechanical gears 4 Overall length not incl. front weights (mm) 3973 4069 4069 Powershift stages per gear 2 Max. overall width (mm) 2569 2569 2569 Creep ranges Overall height (mm) 2785 2835 2835 Max. number of gears (depending on option) 24 forward / 24 reverse Wheelbase (mm) 2564 2564 2564 Ground clearance (mm) 432 482 482 QUADRISHIFT / QUADRACTIV Min. turning circle (m) 4,20 4,20 4,20 Type of gearbox mechanical gearbox with electrohydraulic splitter and range shift Mechanical gears 4 Hydraulics 23 Powershift stages per gear 4 Field/road range group Automatic functions on QUADRISHIFT Automatic functions on QUADRACTIV Creep range Max. number of gears (depending on option) can be switched electrohydraulically while driving automatic selection of powershift stage during gear change functions same as QUADRISHIFT plus engine-speed dependent change of powershift stages (ECO / Power mode) 48 forward / 48 reverse Type of hydraulic pump various versions available Total flow rate (l/ min) 110 Working pressure (bar) 200 Auxiliary spool valves (max.) 4 Load-Sensing Cross control lever Armrest with joystick Flow rate control yes 546 556 566 Rear linkage Max. lifting capacity (kg) 8470 Continuous lifting capacity (kg) 6550 Electro-hydraulic linkage control (EHR) External actuation of linkage Vibration damping Lower link arm with catch hook Front linkage Various versions available, depending on country Cab Type Cab suspension (option) Driver's seat Steering column Ventilation system Cab heating Air-conditioning system Opening rear window Stereo radio with 2 loudspeakers Rear window wiper On-board computer 7-pin ISO data socket Work lights Sunroof Tyre options Front axle tyres Rear axle tyres 546 556 566 13.6 R 24 (340/85 R 24) Adjustable rims/fixed rims 16.9 R 34 (420/85 R 34) Adjustable rims/fixed rims x* 14.9 R 24 (380/85 R 24) Adjustable rims/fixed rims 18.4 R 34 (460/85 R 34) Adjustable rims/fixed rims x* x* 380/70 R 24 Adjustable rims/fixed rims 480/70 R 34 Adjustable rims/fixed rims x* 420/70 R 24 Adjustable rims/fixed rims 520/70 R 34 Adjustable rims/fixed rims x* x* 440/65 R 24 Adjustable rims/fixed rims 540/65 R 34 Adjustable rims/fixed rims x* 11.2 R 28 (280/85 R 28) Adjustable rims/fixed rims 13.6 R 38 (340/85 R 38) Adjustable rims/fixed rims x x 13.6 R 28 (340/85 R 28) Adjustable rims/fixed rims 16.9 R 38 (420/85 R 38) Adjustable rims/fixed rims x x x 14.9 R 28 (380/85 R 28) Adjustable rims/fixed rims 18.4 R 38 (460/85 R 38) Adjustable rims/fixed rims x x x 380/70 R 28 Adjustable rims/fixed rims 480/70 R 38 Adjustable rims/fixed rims x x x 420/70 R 28 Adjustable rims/fixed rims 520/70 R 38 Adjustable rims/fixed rims x x 440/65 R 28 Adjustable rims/fixed rims 540/65 R 38 Adjustable rims/fixed rims x x x 480/65 R 28 Adjustable rims/fixed rims 600/65 R 38 Adjustable rims/fixed rims x x *! not with: PROACTIV front axle! integrated, soundproofed and fully-sprung safety cell 4-point full suspension with 3 adjustable spring settings comfort seat, air suspension with backrest extension, lumbar support, swivels from left to right Adjustable for height and reach blower in roof and in instrument panel Dealer Fit 4 front / 2 rear CLAAS continually strives to adapt its products to better meet practical requirements. We therefore reserve the right to change technical specifications. Information and illustrations are only to be considered as an approximation and may include optional equipment that is not supplied as standard. This leaflet has been printed for worldwide use. Please refer to the price list of your CLAAS sales partner regarding the technical equipment. On some photos protective devices have been removed in part to illustrate the function. All machines are supplied in accordance with applicable machinery directives. 24