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Transcription:

Version 04-2017

Content Layout and areas of application for the KNOLL centrifugal pump...4 Pump overview...6 ype key and standard multirange motors... 7 Frequency inverter (FI)...8 Clean coolant pumps...10 Clean coolant pump G 20...12 Clean coolant pump G 25...14 Clean coolant pump G 30...16 Clean coolant pump G 31...18 Clean coolant pump G 40...20 Clean coolant pump G 50...22 Dirt coolant pumps...24 Dirt coolant pump F 40...26 Dirt coolant pump F 50...28 Dirt coolant pump S 40...30 Dirt coolant pump SK 40...32 Dirt coolant pump SK 50...34 Dirt coolant pump SK 65...36 Shredder pumps...38 Shredder pump SC 50...40 Shredder pump SC 65...42 2 3

KNOLL centrifugal pumps are submersible pumps. hey are installed on unpressurized containers and submersed in the medium. hese flow machines are used primarily on machine tools to convey cooling lubricants. As return pumps, they transport the chips/cooling lubricant mixture to filters/separators. hey then supply the machines again with the cleaned cooling lubricant. hanks to their solid and robust design, the KNOLL coolant pumps have a high load capacity and a long durability. here are 5 different configurations: G with closed impeller For cleaned cooling lubricant with residual dirt F with non-clog impeller For contaminated cooling lubricant S with helical impeller For contaminated cooling lubricant with air SK with short helical impeller For contaminated cooling lubricant with short chips SC with helical impeller and shredder For contaminated cooling lubricant with long aluminum chips 4 5

Clean coolant pump G 0 100 200 300 400 500 600 700 800 900 1.000 1.100 1.200 1.300 1.400 1.500 1.600 60 G 25 50 ype code SC 65 63/75 360 Submersible pump type Size Impeller index Motor power x 10 Immersion depth in mm 40 30 G 40 G 50 G 30 20 10 0 G 31 G 20 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 Dirt coolant pump F, S, SK 40 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 30 SK 65 SK 50 F 50 20 F 40, S 40 10 SK 40 0 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 Shredder pump SC 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 40 Application example SC 65-63/75 360 SC Submersible pump type 65 Size 63 Impeller index Ø 163 mm 75 Motor power 7.5 kw 360 Immersion depth 360 mm Drives Standard multirange motors 2-pole, thermal class ISO-F, protection class IP54, IE3 0.37 kw to 5.5 kw 7.5 kw 230 V ( ) / 400 V (Υ), 50 z, 2,900 min-¹ 400 V ( ) / 690 (Υ), 50 z, 2,900 min-¹ 265 V ( ) / 460 V (Υ), 60 z, 3,500 min-¹ 460 V ( ), 60 z, 3,500 min-¹ Other voltages and efficiency classes on request. echnical data for the IEC/EN 60034 standard In order to minimize stress to the pump and motor, the switch-on frequency should not exceed once per minute. If this is not possible, the pump should run through. Rated power Switching frequency 0.1 kw to 2.6 kw 60 x / hour 3.0 kw to 5.5 kw 40 x / hour 7.5 kw to 10.0 kw 20 x / hour > 10.0 kw 15 x / hour 30 20 10 0 SC 50 SC 65 0 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 Note: he following characteristic curves refer to 50 z rotational speed and cooling lubricant (emulsion) with 1 mm²/s. Characteristic curves for other media, rotational speeds, and viscosities on request. he economically usable range is marked by dashed lines. 6 7

Frequency inverter (FI) 0.75 7.5 kw Advantages Compact dimensions by installing the inverter onto the terminal box (piggyback). KNOLL control know-how included. Design example: Shredder pump SC with frequency inverter Recommended motor power [kw] 0.75 1.10 1.50 2.20 3.00 4.00 5.50 7.50 Line current [A] 1.90 2.60 3.30 4.60 6.20 7.90 10.80 14.80 Nominal output current [A] 2.30 3.10 4.00 5.60 7.50 9.50 13.00 17.80 at 400 V/8 kz Size A B C Weight including worktop [kg] 3.9 5.0 8.7 Protection class IP 65 Max. overload for 60 sec [%] 150 Mains voltage 3 AC 400 V - 15% to 480 V + 10% Mains frequency 50 / 60 z ± 6% EMC acceptance Compliant according to DIN EN 61800-3, class C2 Certificates and conformance CE and UL emperature range - 25 C (without condensation) up to + 50 C (without derating) Safety functions Over/under voltage, I²t limit, short -circuit, motor temperature, inverter temperature, anti-tipper protection, antilock Initial frequency range 0-400 z Digital inputs 4 Fixed frequency 7 Digital outputs 2 Analog inputs 2 analog inputs (0 / 2-10 V, 0 / 4-20 ma) Analog outputs 0-10 V (-Imax = 10 ma) or 0-20 ma (load impedance R = 500 Ω) Process control Freely configurable PID controller Relay outputs 2 NO contacts 250 V AC 2 A USB- interface USB for M12 connector (converter RS485 / RS232) Manual control unit (optional) MMI with line Bus module (optional) Profibus DP, CANopen, EtherCA Safe stop Optional 50 45 Characteristic curve A 40 35 30 B 25 20 Ø D 15 50 z Motor power Installation size Main dimensions [mm] [kw] A B D 0.75-1.5 A 205 153 200 233 120 2.2 B 230 189 200 270 140 3.0 B 235 189 250 270 140 4.0 B 245 189 250 270 140 5.5-7.5 C 310 223 300 307 181 10 5 0 0 200 45 z 40 z 35 z 30 z 400 600 800 1000 1200 1400 8 9

Clean coolant pumps KNOLL clean coolant pumps G are cooling lubricant pumps that convey slightly contaminated media. hese pumps are able to supply machines with cleaned cooling lubricant (incl. residual dirt). Maximum performance data ype Air portion Vol.- Delivery rate Delivery head Particle size Chip length % [l/min] [m] [mm] [mm] G 20 10 100 6.5 1 3 G 25 10 200 59 2 4 G 30 10 350 28 1 3 G 31 10 300 11 1 3 G 40 10 400 32 3 6 G 50 10 1000 40 6 25 Fluid level ype Minimum distance Minimum fluid level Fluid level [mm] [mm] [mm] G 20 20 50 40 G 25 40 80 40 G 30 60 60 40 G 31 30 60 40 G 40 60 60 40 G 50 65 105 40 Fluid level Properties - No seal - Flexible design with standard motor - Energy efficient in conjunction with frequency converter - Very high efficiency thanks to favorably shaped impeller for optimal flow behavior - Impeller material POM/GJL-250 Minimum fluid level Minimum distance 10 11

Clean coolant pump G 20 G 20-71/03 220 220 181 6.8 50 0.37 55 G 20-74/03 220 220 181 6.8 50 0.37 55 G 20-71/03 350 350 181 7.3 50 0.37 55 G 20-74/03 350 350 181 7.3 50 0.37 55 Rp3/4 Ø 7 25 Ø 100 90 Ø 115 Ø 130 117 70 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] Ø 99 12 13

Clean coolant pump G 25 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nema Premium) [db(a)] [kw] G 25-70/30 332 332 391 57 50 3.0 67 G 25-00/40 332 332 374 57 50 4.0 69 G 25-70/30 580 580 391 74 50 3.0 67 G 25-00/40 580 580 374 74 50 4.0 69 G 25-45/30 332 332 391 57 60 3.45 (3.0) 71 G 25-60/40 332 332 374 57 60 4.55 (3.7) 73 G 25-45/30 580 580 391 74 60 3.45 (3.0) 71 G 25-60/40 580 580 374 74 60 4.55 (3.7) 73 350 155 180 Ø 11 Rp1 20 400 12,5 12.5 12,5 12.5 NW 40 14 15

Clean coolant pump G 30 105 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] G 30-../07 285 285 250 23 50 0.75 60 G 30-../11 285 285 250 24 50 / 60 1.10 60 / 63 G 30-../15 285 285 285 27 50 / 60 1.50 62 / 65 G 30-../22 285 285 285 30 50 / 60 2.20 62 / 65 G 30-../07 533 533 250 30 50 0.75 60 G 30-../11 533 533 250 31 50 / 60 1.10 60 / 63 G 30-../15 533 533 285 34 50 / 60 1.50 62 / 65 G 30-../22 533 533 285 37 50 / 60 2.20 62 / 65 G 30-../15 781 781 285 41 50 / 60 1.50 62 / 65 G 30-../22 781 781 285 44 50 / 60 2.20 62 / 65 Rp11/4 136 Ø 9 437 245 12.5 12,5 295 12,5 12.5 Rp2 16 17

Clean coolant pump G 31 Rp11/4 90 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] G 31-89/07 200 200 240 13.7 50 0.74 59 G 31-99/07 200 200 240 13.7 50 0.74 59 G 31-89/07 350 350 240 14.8 50 0.74 59 G 31-99/07 350 350 240 14.8 50 0.74 59 G 31-89/07 550 550 240 16.3 50 0.74 59 G 31-99/07 550 550 240 16.3 50 0.74 59 G 31-74/07 200 200 240 13.7 60 0.74 62 G 31-82/07 200 200 240 13.7 60 0.74 62 G 31-74/07 350 350 240 14.8 60 0.74 62 G 31-82/07 350 350 240 14.8 60 0.74 62 G 31-74/07 550 550 240 16.3 60 0.74 62 G 31-82/07 550 550 240 16.3 60 0.74 62 Ø 7 Ø 160 Ø 180 30 Ø 140 131 95 Ø 140 18 19

Clean coolant pump G 40 Rp11/2 105 136 Ø 9 422 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] G 40-../11 285 285 250 25 50 1.1 60 G 40-../15 285 285 285 28 50 / 60 1.5 62 / 65 G 40-../22 285 285 285 31 50 / 60 2.2 62 / 65 G 40-../30 285 285 325 35 50 / 60 3.0 66 / 69 G 40-../11 533 533 250 32 50 1.1 60 G 40-../15 533 533 285 35 50 / 60 1.5 62 / 65 G 40-../22 533 533 285 38 50 / 60 2.2 62 / 65 G 40-../30 533 533 325 42 50 / 60 3.0 66 / 69 G 40-../15 781 781 285 42 50 / 60 1.5 62 / 65 G 40-../22 781 781 285 45 50 / 60 2.2 66 / 69 G 40-../30 781 781 325 49 50 / 60 3.0 66 / 69 245 295 12,5 12.5 12,5 12.5 Rp2 20 21

Clean coolant pump G 50 185 250 Ø 11 ype * Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nema Premium) [db(a)] [kw] G 50-20/40 440 440 379 82 50 4.0 69 G 50-20/40 880 880 379 98 50 4.0 69 G 50-35/55 440 440 410 96 50 5.5 68 G 50-35/55 880 880 410 114 50 5.5 68 G 50-50/75 440 440 460 111 50 7.5 68 G 50-50/75 880 880 460 129 50 7.5 68 G 50-65/75 440 440 460 111 50 7.5 68 G 50-65/75 880 880 460 130 50 7.5 68 G 50-20/55 440 440 410 95 60 6.3 (5.5) 72 G 50-20/55 880 880 410 114 60 6.3 (5.5) 72 G 50-35/75 440 440 460 110 60 8.6 (7.5) 72 G 50-35/75 880 880 460 128 60 8.6 (7.5) 72 * he following immersion depths are possible on request: 330 mm, 550 mm, 660 mm and 770 mm Rp2 25 350 500 12.5 12,5 12,5 12.5 NW 65 22 23

Dirt coolant pumps KNOLL dirt coolant pumps F, S and SK are cooling lubricant pumps that convey very contaminated media. hese pumps are able to transport the chip/cooling lubricant mixture to filters or separators. Maximum performance data ype Air portion Vol.- Delivery rate Delivery head Particle size Chip length Chip freight % [l/min] [m] [mm] [mm] [g/l] F 40 10 650 18 15 40 2 F 50 10 1200 26 30 70 5 S 40 50 550 18 12 20 2 SK 40 30 600 17 20 40 5 SK 50 30 1200 28 20 40 7 SK 65 30 1500 38 20 40 10 Fluid level ype Minimum distance Minimum fluid level Fluid level [mm] [mm] [mm] F 40 60 110 40 F 50 75 150 40 S 40 60 110 40 SK 40 70 80 40 SK 50 100 75 40 SK 65 100 80 40 Fluid level Properties - No seal - Flexible design with standard motor - Energy efficient in conjunction with frequency converter - Very high efficiency thanks to favorably shaped impeller for optimal flow behavior - Impeller material POM/GJL-250/S - Wear-resistant component design - With built-on inducer, to improve the intake behavior for media with high air load Minimum fluid level Minimum distance 24 25

Dirt coolant pump F 40 Rp11/2 105 136 Ø 9 245 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] F 40-../07 330 330 250 26 50 0.75 60 F 40-../11 330 330 250 27 50 / 60 1.10 60 / 63 F 40-../15 330 330 285 30 50 / 60 1.50 62 / 65 F 40-../22 330 330 285 33 50 / 60 2.20 62 / 65 F 40-../30 330 330 325 37 50 / 60 3.00 66 / 69 F 40-../07 578 578 250 33 50 0.75 60 F 40-../11 578 578 250 34 50 / 60 1.10 60 / 63 F 40-../15 578 578 285 37 50 / 60 1.50 62 / 65 F 40-../22 578 578 285 40 50 / 60 2.20 62 / 65 F 40-../15 826 826 285 44 50 / 60 1.50 62 / 65 F 40-../22 826 826 285 47 50 / 60 2.20 62 / 65 F 40-../30 826 826 325 51 50 / 60 3.00 66 / 65 432 295 12.5 12,5 12,5 12.5 Rp2 26 27

Dirt coolant pump F 50 442 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] F 50-../40 488 488 328 68 50 / 60 4.0 68 / 71 F 50-../55 488 488 328 75 50 / 60 5.5 68 / 71 F 50-../40 848 848 328 78 50 / 60 4.0 68 / 71 F 50-../55 848 848 328 85 50 / 60 5.5 68 / 71 Rp2 350 255 180 Ø 11 500 12,5 12.5 12,5 12.5 Rp21/2 28 29

Dirt coolant pump S 40 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] S 40-21/22 338 338 285 33 50 / 60 2.2 62 / 65 S 40-21/30 338 338 325 37 50 / 60 3.0 66 / 69 S 40-21/22 586 586 285 40 50 / 60 2.2 62 / 65 S 40-21/30 586 586 325 44 50 / 60 3.0 66 / 69 S 40-21/22 834 834 285 47 50 / 60 2.2 62 / 65 S 40-21/30 834 834 325 51 50 / 60 3.0 66 / 69 Rp11/2 433 245 105 136 12,5 12.5 Ø 9 12.5 12,5 295 Rp2 30 31

Dirt coolant pump SK 40 SK 40-../22 310 310 285 33 50 / 60 2.2 62 / 65 SK 40-../30 310 310 325 37 50 / 60 3.0 66 / 69 SK 40-../22 558 558 285 40 50 / 60 2.2 62 / 65 SK 40-../30 558 558 325 44 50 / 60 3.0 66 / 69 SK 40-../22 806 806 285 47 50 / 60 2.2 62 / 65 SK 40-../30 806 806 325 51 50 / 60 3.0 66 / 69 Rp11/2 105 136 Ø 9 428 245 12.5 12,5 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] [kw] [db(a)] 12,5 12.5 295 Ø 70 32 33

Dirt coolant pump SK 50 197 210 Ø 12,5 350 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nema Premium) [db(a)] [kw] SK 50-30/40 380 380 504 83 50 4.0 69 SK 50-30/40 490 490 504 88 50 4.0 69 SK 50-40/55 380 380 563 90 50 5.5 68 SK 50-40/55 490 490 563 96 50 5.5 68 SK 50-48/55 380 380 563 90 50 5.5 68 SK 50-48/55 490 490 563 96 50 5.5 68 SK 50-20/55 380 380 563 90 60 6.3 (5.5) 72 SK 50-20/55 490 490 563 96 60 6.3 (5.5) 72 SK 50-30/75 380 380 613 104 60 8.6 (7.5) 72 SK 50-30/75 490 490 613 110 60 8.6 (7.5) 72 * he following immersion depths are possible on request: 600 mm, 710 mm and 820 m 12.5 Rp2 30 500 20 20 Ø 90 34 35

Dirt coolant pump SK 65 SK 65-../55 482 482 410 110 50 5.5 68 SK 65-../75 482 482 450 120 50 7.5 68 SK 65-../55 842 842 410 140 50 5.5 68 SK 65-../75 842 842 450 150 50 7.5 68 SK 65-../55 482 482 410 110 60 6.3 (5.5) 72 SK 65-../75 482 482 450 120 60 8.6 (7.5) 72 SK 65-../55 842 842 410 140 60 6.3 (5.5) 72 SK 65-../75 842 842 450 150 60 8.6 (7.5) 72 Rp21/2 197 210 Ø 13 121 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nema Premium) [db(a)] [kw] 350 500 12.5 12,5 12.5 12,5 Ø 97 36 37

Shredder pumps KNOLL shredder pumps SC are cooling lubricant pumps with an integrated shredder for aluminum chips. hese pumps are able to shred long aluminum chips into pump-appropriate size and to convey them to the central preparation station with the help of cooling lubricant. herefore, an additional chip reducer is not necessary. Maximum performance data ype Air portion Vol.- Delivery rate Delivery head Chip thickness Chip freight % [l/min] [m] [mm] [g/l] SC 50 25 1000 26 0.5 7 SC 65 25 1000 20 0.5 10 Fluid level ype Minimum distance Minimum fluid level Fluid level [mm] [mm] [mm] SC 50 100 90 40 SC 65 100 100 30 (170*) * Dimension valid for SC 65- / 500 Fluid level Properties - Flexible design with standard motor - Energy efficient in conjunction with frequency converter - Storage is protected by shaft sealing ring - Rigid shaft through bearing of the cutting head in a ceramic precision bearing - Durable and low-maintenance due to hardened hydraulic and reducer components - alf-open radial impeller - Impeller material S Container design 40 60 Minimum volume: 250 l Minimum wall thickness : 5 mm 150 Minimum fluid level Minimum distance 38 39

Shredder pump SC 50 SC 50-30/55 390 390 563 91 50 5.5 68 SC 50-30/55 500 500 563 97 50 5.5 68 SC 50-40/55 390 390 563 92 50 5.5 68 SC 50-40/55 500 500 563 97 50 5.5 68 SC 50-48/75 390 390 613 106 50 7.5 68 SC 50-48/75 500 500 613 111 50 7.5 68 SC 50-20/75 390 390 613 105 60 8.6 (7.5) 72 SC 50-20/75 500 500 613 111 60 8.6 (7.5) 72 SC 50-30/75 390 390 613 105 60 8.6 (7.5) 72 SC 50-30/75 500 500 613 111 60 8.6 (7.5) 72 * he following immersion depths are possible on request: 610 mm, 720 mm and 830 mm 350 197 210 12.5 Ø 12,5 20 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nemia Premium) [db(a)] [kw] Rp2 40 500 20 Ø 109 40 41

Shredder pump SC 65 197 210 Ø 12,5 12.5 ype Weight Frequency Motor power Noise level [mm] [mm] [kg] [z] (Nemia Premium) [db(a)] [kw] SC 65-50/55 360 363 573 110 50 5.5 68 SC 65-63/75 360 363 573 110 50 7.5 68 SC 65-50/55 500 501 425 110 50 5.5 68 SC 65-63/75 500 501 425 110 50 7.5 68 SC 65-50/55 360 363 573 110 60 6.3 (5.5) 72 SC 65-63/75 360 363 573 110 60 8.6 (7.5) 72 SC 65-50/55 500 501 425 110 60 6.3 (5.5) 72 SC 65-63/75 500 501 425 110 60 8.6 (7.5) 72 Rp21/2 150 350 500 20 230 20 Ø 145 42 43

KNOLL Maschinenbau Gmb Schwarzachstraße 20 DE-88348 Bad Saulgau el. + 49 75 81 20 08-0 Fax + 49 75 81 20 08-90140 info.itworks@knoll-mb.de www.knoll-mb.de 86888 Right reserved to modify technical details.