Engineered ed Specificall ically y for f Natur tural Gas Production and Distribution Applications The GVP-100* globe valve and electric actuator platform is engineered specifically to simplify and enhance operation of natural gas systems. The advanced design enhances system operation, consumes no gas for actuation, eliminates external leakage, minimizes downtime, and reduces service and maintenance costs. Low w Power P RequirR equirementsements The advanced digital actuator uses a gearreduced, low-power brushless motor to minimize power requirements. The lowpower design allows the use of simple solar charging and storage battery systems, as well as simple manual override systems that reduce any down time due to loss of signal. Patent Pending * New No Leak Seal Technology The GVP-100 valve incorporates a new pressurized, viscous barrier stem sealing system that completely eliminates fugitive emissions. This stem seal is a standard feature of the GVP-100 and will allow the user to comply with the USA Clean Air Act as well as all state emissions mandates without the need for routine stem seal maintenance. High-Efficienc iciency y Straight-T aight-through, Cage e Guided Body The highly efficient valve design minimizes flow restriction for maximum capacity. Precisely engineered flow contouring and wall thickness ensure high structural integrity and minimum weight. The GVP-100 Valve is available in 2, 3 and 4 sizes in ANSI pressure classes 150, 300, and 600. The standard ASTM A352 grade LCC steel body with raised-face flanges can be used over a broad range of process fluid temperatures. The valve is also optionally available in 316 SS material. All trim components are compatible with NACE corrosion resistance specifications. 2 < W O O D W A R D
All Electric Operation Consumes no process gas. No leakage, no contamination, no icing problems. High reliability. Softwar are e Configur igurable Local and remote annunciation of system faults. All valve/actuator settings can be configured with a PC based Service Tool. Standard d Manual Control ol Over errideride Integrated manual override capability reduces potential for down time due to loss of signal or battery power. Optimized for f Low w PowerP Designed to be powered by a simple storage battery and solar charging system, or by RTU-supplied power with minimal drain. Rugged Div. I Hazardous Location and NEMA 4X Electronics Enclosur losure High Reliability. Safety. Fully Integrated System Eliminates I/P s, regulators, pneumatic positioners, letdown regulators, instrument tubing & fittings, external linkages, and brackets common in pneumatic systems. Reduces power source costs and replaces the high-cost electric actuators and associated brackets and mounting hardware in use today. High Reliability. Advanced Digital Driver Precision brushless motor control. Easy set-up, operation and troubleshooting. On board diagnostics. Advanced PC maintenance tools. Remote and Local Control Integrated manual positioner reduces down time due to loss of signal. Zero Leakage E3Seal Stem Seal System No packing gland to maintain. No loss of process fluid. Minimal stem friction. Reduced Hysteresis. Increased Safety. Zero fugitive emissions. Positive, Fail Close Spring Failure Mode GVP-100 Control Valve & Actuator System > 3
Dimensions and Weights D W 1 x 3/4, 1 x 1 NPTF Conduit Entries H H1 Actuator is mounted in left configuration H2 Flow direction down over the seat D1 C C1 F VALVE SIZE 2" Dimension *F is compliant with ANSI/ISA-75.08.01-2002 Pressure Class Weight C C1 D D1 *FF H H1 H2 W lbs All Dimensions in Inches Class 150 266 2.500 3.750 13.437 9.437 10.000 30.277 26.339 9.963 9.831 Class 300 270 2.500 4.000 13.437 9.437 10.500 30.277 26.339 9.963 9.831 Class 600 275 2.500 4.375 13.437 9.437 11.250 30.277 26.339 9.963 9.831 3" Class 150 288 2.500 4.625 13.437 9.437 11.750 32.011 26.995 10.619 9.831 Class 300 300 2.500 5.000 13.437 9.437 12.500 32.011 26.995 10.619 9.831 Class 600 306 2.500 5.375 13.437 9.437 13.250 32.011 26.995 10.619 9.831 4" Class 150 340 2.500 5.690 13.437 9.437 13.880 34.202 27.995 11.619 9.831 Class 300 358 2.500 6.000 13.437 9.437 14.500 34.202 27.995 11.619 9.831 Class 600 381 2.500 6.500 13.437 9.437 15.500 34.202 27.995 11.619 9.831 4 < W O O D W A R D
Valve e Specifica ications Valve Style Process Fluid Compatibility Process Connections Maximum Operating Pressure Trim Configurations Valve Shutoff Class Stem Seal Allowable Fluid Temperature Globe Style with Cage Guided Trim and Balanced Plug Design Air, Natural Gas, Methane, Other Hydrocarbons Gases Sizes: 2, 3 and 4 Flange Ratings: Class 150, 300, or 600 R.F. Flange Full ANSI Rated Pressure Per Class Equal Percentage Flow Characteristic with full and Reduced trim ANSI Class IV E 3 Pressurized liquid stem seal that eliminates fugitive emissions. No measurable leakage at full rated pressure. Seal design eliminates packing gland maintenance and minimizes stem friction effects such as hysteresis and increased actuator force. 40 to 300 deg F GVP-100 Bonnet with Stem Seal Level Indicator Valve Bonnet SEALANT LEVEL INDICATOR LOW OKAY LOW SEALANT INDICATES THAT A RECHARGE IS REQUIRED. CONSULT THE MANUAL OR CONTACT AN AUTHORIZED SERVICE CENTER Sealant Level Indicator Sniffer Port GVP-100 Control Valve & Actuator System > 5
Return Spring Actuator Stem Spring Housing E 3 Seal Pressurized Stem Seal Bonnet Cage Valve Body Plug Seat Flow Valve Materials: Body Material Bonnet Seat Ring Valve Plug Cage ASTM A352 LCC steel ASME SA-531 Grade CF8M Teflon Based Lubricant sealing material Seal Parts ASME 316 SST, ASME A479 304 SST, ASME A564 Type 630 (17-4), Carbon Filled Teflon Seals (PTFE) Class IV ASTM A564, Type 630 (17-4 PH SST) ASTM A564, Type 630 (17-4 PH SST) Hardened within NACE limits Viton O-Rings and Carbon Filled Teflon Seals (PTFE) ASTM A564 Type 630 (17-4 SST) All wetted parts comply with NACE Standard MR0175 for use in sour gas service 6 < W O O D W A R D
Body Size Trim and Flow Characteristic Flow Factor Flow Down Over the Seat Valve Opening (Percent of Total Travel) 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 2 Style 1 Full (=%) Cv 1.4 3.2 6.5 12.3 20.4 32.3 43.6 53.4 59.1 59.1 Xt 0.5 0.6 0.7 0.6 0.6 0.7 0.7 0.8 0.6 0.8 Style 2 Reduced (=%) Cv 1.4 2.8 5.4 8.6 13.1 19.1 26.9 34.0 39.6 40.7 Xt 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.9 0.9 3 Style 1 Full (=%) Cv 1.7 4.3 9.7 20.9 38.3 59.7 79.4 93.7 103.2 113.3 Xt 0.06 0.09 0.1 0.5 0.6 0.6 0.7 0.8 0.8 0.7 Style 2 Reduced (=%) Cv 2.1 2.1 5.7 11.8 22.0 33.0 46.0 61.3 75.9 81.9 Xt 0.03 0.2 0.2 0.6 0.7 0.9 0.9 0.8 0.8 0.9 4 Style 1 Full (=%) Cv 1.6 6.0 13.0 23.4 42.2 75.7 113.6 142.0 163.2 170.0 Xt 0.6 0.6 0.6 0.6 0.7 0.8 0.8 0.8 0.7 0.9 Style 2 Reduced (=%) Cv 1.6 5.7 12.7 23.8 40.2 60.3 87.6 113.1 130.0 136.7 Xt 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.8 0.9 Fluid Temperature ( 0 C) -40-18 10 38 67 76 93 121 150 176 151 12 VDC Power 80 Ambient Temperature ( 0 F) 100 93 86 50 0 Permissible Operating Range 24 VDC Power 34 30 10 18 Ambient Temperature ( 0 C) -40-40 -40 0 50 100 152 168 200 250 300 Fluid Temperature ( 0 F) GVP-100 Control Valve & Actuator System > 7
The valve is positioned by an all-electric, gear reduced actuator and electronics package mounted on the valve spring housing (yoke assembly). The actuator is designed for low power operation and can be powered by 24 VDC as well as 12 VDC solar powered charging systems for remote locations. The GVP-100 actuator can be configured to emulate a closed-loop positioner or an integrating actuator. The Integrator version of the GVP-100 actuator moves the valve position as directed by the open/ closed contact input signals. When the raise contact is energized, the actuator opens the valve. When the lower contact is energized, the actuator will ramp the valve closed. The raise/lower inputs are software configurable to respond to either high or low signal levels. The actuator can be configured via software for various user requirements. Four levels of userselectable deadband are available. All versions of the GVP-100 actuator include internal diagnostics that can detect a variety of wiring, operational, or critical component faults. Diagnostic codes are signaled on the LED visible when the main cover or PC service cover are removed. In addition, an external fault contact is provided for remote annunciation. Two, user-adjustable limit switches are provided for redundant valve position. These switches are factory set at the minimum and maximum usable positions of the valve. The GVP-100 valve is designed for indoor or outdoor, hazardous area installations without the need for a separate protective enclosure. The electronics enclosure meets US and Canadian Class I, Division 1, Groups C&D, Division 1 Explosion Proof safety requirements. The design also meets NEMA 4X and IP56 requirements, ensuring excellent resistance to corrosion, moisture, and dust. Diagnostics Manual Override Mechanism Enclosure Classifications Actuator tor Specifica ications Actuator Type Power Brushless Electric, Gear reduced Input Voltage: 11.2 to 32 VDC Supply Average Power Requirements Input Voltage Continuous Transient 12 VDC 2.2 W 3.5 W 24 VDC 2.8 W 6.4 W Note: Using the 4-20mA analog output adds 0.4 W to power consumption Ambient Temp Permissible ambient temperature range is dependent on input voltage and fluid temperature, see chart on page 7 for acceptable range. Stroke Time Position Repeatability 0 to 100% in 140 Seconds +/- 0.5% Position Control Dead Band Adjustable from 0.1% to 20% Adjustment Input Signals Position setpoint options: 4-20 ma or 1-5 Vdc or Open/Closed Contacts Output Signals Position setpoint options: Visual Indicator 4-20 ma Output Min/Max Limit Switches Valve/Actuator Condition Indication Status Contact LED Flash Codes PC Service Port 1/2 Female Square Socket Input 50 ft-lb Clutch Limited Hazardous Locations: CSA Class I, Division 1, Groups C&D Ingress Protection: NEMA 4X Actuator Actuator can be mounted in either the Left Mounting or Right configuration. Left mounting is defined as the actuator cover hanging off to the left when looking at the inlet flange as shown on page 4. Failure Mode Fail Closed on loss of power Configuration Control Valve can be configured for operation using the PC based Service Tool and the RS232 connector loaded in the service port of the actuator housing. 8 < W O O D W A R D
Analog g Input 4-20 ma or 1-5 V; Software configurable Over-range Capability: 110% Input Impedance: 250 Ohms in current mode 100 in voltage mode Common Mode Range: +/-24 V Accuracy: +/-0.1% of full scale at 25 deg C Resolution:.025% (12bit A/D) Position FeedbacF eedback 4-20 ma or 1-5 V; configurable via Service Tool Over-range: 10% Load Impedance: 250 Ohms max in current mode 250 Ohms min in voltage mode Wiring Error Protection: ground current limiter Accuracy: +/-0.2% of full scale at 25 deg C Resolution:.025% (12bit D/A) Digital Communica unications RS232 communication via PC based Service Tool for valve/actuator configuration. Contact Inputs Functions: Open/Close, Run/Shutdown, Remote Reset Dry or Wet Contacts; Software Configurable Voltage Threshold: high level = 7 V low level = 4 V Input Impedance: 5k Ohms Wiring Error Protection: Ground current limited Response: 1ms delay Status tus Output Contact Current Rating: 500 ma dc Voltage Drop: 1 V at 500 ma Isolation: 500Vrms Leakage: 10 µa max Wiring Fault Protection: Reverse polarity & short circuit Response: 1ms delay Limit Switches Contact Arrangement: SPDT Contact Rating: 0.50 Amp at 125 Vdc 0.25 Amp at 250 Vdc 4.00 Amp at 125 Vac Inductive 100 Actuator Wiring + Power Input - Power Input Chassis Gnd + Open Contact - Open Contact + Close Contact - Close Contact + Run/Shut On - Run/Shut On + Remote Reset - Remote Reset + Fault Status - Fault Status + Position Setpoint - Position Setpoint + Position Feedback - Position Feedback Ext Svce port Xmt Ext Svce Port Rcv Ext Svce Port Com Open Lim Sw NO Open Lim Sw Com Open Lim Sw NC Close Lim Sw NO Close Lim Sw Com Close Lim Sw NC RS-232 Xmt1 RS-232 Rcv1 Com1 RS-232 Xmt2 RS-232 Rcv2 Com2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 GVP-100 Control Valve & Actuator System > 9
Brushless Motor and Geartrain Dual Limit Switch Manual Position Brake Selector Clutched Manual Positioner (50ft-lb) Rack and Pinion stem drive system Environmentally Sealed Div I Explosion Proof Electronics Housing RS232 Service Port With Sealed Access Cover 10 < W O O D W A R D
1/2 Drive Square Socket for Manual Override Manual Position Brake Selector Actuator Positioner Electronics Cam Follower Rack Support GVP-100 Control Valve & Actuator System > 11
12V Power pack Rf xceiver RS485 Remote Terminal Unit P Position Setpoint 4-20 ma 1-5 V Position Output 4-20 ma 1-5 V Limit Switch (open) Limit Switch (closed) Run Input Fault Output (Contact Out) Reset Input Service Interface GVP-100 Gas Valve & Electric Actuator Raise Input (Open) Lower Input (closed) 12 V power Status Indicator RS232 PC based Service Tool Direction of Flow Block Valve Block Valve Inlet Strainer Orifice Plate Bleed Valve GVP-100 Gas Control Valve Bleed Valve Safety Shutdown Valve 12 < W O O D W A R D
The GVP-100 actuator incorporates state-of- theart diagnostics capabilities. These diagnostics can detect and annunciate many common system problems, wiring errors, and internal faults. This fault detection can reduce the set-up time and ensure that the product is fully functional after installation. In the event of system trouble, the diagnostics can be used to identify quickly the root cause for effective resolution, without the need for external test equipment or tools. Status LED PC Service Tool Connector Several different levels of diagnostics are available. A simple LED is provided behind the service port with a troubleshooting chart on the external cover sufficient for most installation and field troubleshooting issues. More advanced troubleshooting information, user set-up, manual operation, I/O scaling, and configuration settings can be accessed using a PC based service tool. Reset Switch GVP-100 Control Valve & Actuator System > 13
Example Model Code: Product Name Valve Options Actuator Options Special Options GVP-100 -- 2RF1501CS114 -- 11FC1L -- 0110 Valve Configuration Options Chart Body Size End Style Flange Rating Temp Range Body Material Flow Characteristic Trim Seat Leakage 2 3 4 2 inch 3 inch 4 inch RF Raised 150 Face 300 600 ANSI Class 150 ANSI Class 300 ANSI Class 600 1-40 to 300 O F CS Carbon 1 Steel 2 Full Trim-=% Reduced Trim-=% 1 Cage 4 Guided Plug Class IV Actuator Configuration Options Chart Supply Voltage Communications Failure Mode Ambient Temperature Actuator Mounting 1 11.2 to 32 VDC 1 Analog FC Fail Closed 1-40 to 176 O F L R Left Right Special Options Chart Special Tagging Paint Special Handling 0 No 1 Standard 1 Standard 1 Yes 2 Custom 2 Yes 0 1 Other No Yes 14 < W O O D W A R D
Gas & Air Control Valves SonicFlo Control Valve Electric and Hydraulically Operated Control and Shutoff Valves EBV-100 High Temp Butterfly Valve Swift Mass Flow Valves and Shutoff Manifold Fuel Oil Valves LSOV High Speed Liquid Stop Valve LQ25 Liquid Metering Valves Liquid Control and Stop Valves Gas Turbine Fuelskids Fuel Skids for Aeroderivative and Heavy Industrial Gas Turbines On Engine Products Throttles, Actuators, and Flow Distribution Valves Complete Engine Fuel Systems Gas and Diesel Fuel Systems and Engine Control Platforms GVP-100 Control Valve & Actuator System > 15
Woodward P.O. Box 1519 Fort Collins CO, USA 80522-1519 1000 East Drake Road Fort Collins CO 80525 Ph: +1 (970) 482-5811 Fax: +1 (970) 498-3058 Channel Partners & Service Woodward has an international network of channel partners and service facilities. For your nearest representative, call the Fort Collins plant or see the Worldwide Directory on our website. Corporate Headquarters Rockford IL, USA Ph: +1 (815) 877-7441 www.woodward.com Your Local Representative This document is distributed for informational purposes only. It is not to be construed as creating or becoming part of any Woodward Governor Company contractual or warranty obligation unless expressly stated in a written sales contract. Woodward Governor Company, 2004 All Rights Reserved 52127